FMI DHS-50I, DHS-50, DHS-42I, DHS-42, DHS-36 User Manual

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INSTALLATION INSTRUCTIONS FOR
UNDER HEARTH WOOD NOOK
FIREPLACE ACCESSORY
MODELS DHS-36, DHS-42, DHS-50, DHS-36I, DHS-42I AND DHS-50I
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to these instructions for correct installation procedures. For assistance or
agency.
WARNING: This is not a replace. It is not intended for burning
wood.
This appliance may be installed in an aftermarket*, permanetly located, manufactured (mobile) home, where not prohibited by local codes.
*Aftermarket: Completion of sale, not for purpose of resale from manufacturer
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TABLE OF CONTENTS
Introduction .......................................................... 2
Framing and Installation ...................................... 2
Brick Installation .................................................. 3
Grouting Instructions ........................................... 7
Warranty ..............................................Back Cover
INTRODUCTION
The masonry wood nook is a hearth accessory intended to compliment the masonry series
woodburning replaces with rebrick liner.
FRAMING AND INSTALLATION
1. Frame opening for replace using dimensions shown in Figure 1.
2. Set wood nook directly in front of opening and slide unit back until the nailing anges touch side framing.
3. Check level of wood nook and shim with sheet metal if necessary.
16.625"
(36") 45.25" (42") 51.25" (50") 59.25"
Figure 1 - Minimum Installation Dimensions
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27.750"
120114-01C2
BRICK INSTALLATION
IMPORTANT: Installation of brick should be done before wood nook is placed in a permanent location. Top panel and front face must be removed prior to installing bricks (see Figure 2). Bricks are packaged in three separate boxes. These boxes are labeled by
sections of rebox.
HDS-36
Box # 1 - Left and Right Panel Box # 2 - Bottom Panel Box # 5 - Rear Panel
DHS-42
Box # 1 - Left and Right Panel Box # 3 - Bottom Panel Box # 6 - Rear Panel
DHS-50
Box # 1 - Left and Right Panel Box # 4 - Bottom Panel Box # 7 - Rear Panel
Top Panel
Each brick housing is stamped with a letter (full size bricks are not stamped). These will help identify brick when installing. It is important to install these bricks exactly as instructed. Install bricks one section at a time starting with hearth (bottom) panel followed by rear panel and lastly sides panel (see Figure 3, Figure 4, page 4, or Figure 5, page 5, depending on your model). It is important to install bricks in this sequence.
Press Brick rmly into brick housing until it
snaps. Groove line on side of brick will come
in contact with ange on brick housing. This
secures brick into housing (see Figure 3).
Brick
Stamped Letter Location
Flanges
Brick Housing
Figure 3 - Installing Brick into Housing
Front Face
Figure 2 - Panel and Front Face Removal
120114-01C 3
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BRICK INSTALLATION
Continued
LEFT
F057 F057
FULL FULL
FULL
FULLFULLFULLFULL
F057 F057
FULL FULL FULL
REAR
F058 F058
F057 F057
FULL FULL
FULL FULL
F057 F057
FULL
FULL FULL
F057F057
FULLFULL
F057 F057
FULL FULL FULL
FULL
FULL
FULL
FULLFULL
FULLFULLFULLFULL
F057 F057
FULL FULL FULL
FULL FULL FULL FULL
BOTTOM
RIGHT
REAR PANEL
RED IVORY
FULL
(112140-01)
F057R F057W 4
FULL
(112140-05)
LEFT AND RIGHT PANEL
QTY
10
Figure 4 - Brick Placement Chart for DHS-36
RED IVORY
FULL
(112140-01)
F057R F057W 3
F058R F058W 1
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FULL
(112140-05)
QTY
5
RED IVORY
FULL
(112140-01)
F057R F057W 4
*Includes extra brick
BOTTOM PANEL
FULL
(112140-05)
120114-01C4
QTY
19*
BRICK INSTALLATION
T
Continued
LEFT
F058
F057
F005 F005
F006
FULL FULL FULL
FULL FULL FULL FULL
FULL FULL FULL
REAR
FULL
F057
FULLFULL
FULLFULL
F006
F006
F005 F005
F006
F057
FULL FULL FULLFULL
F005 F005
FULL FULL FULL
FULL FULL FULLFULL
FULL FULL FULL
FULL FULL FULLFULL
BOTTOM
F057
F057
F005F005
FULL
FULL
FULLFULL
F006
F058
FULL
F006
F006
F006
F057
RIGH
REAR PANEL
RED IVORY
FULL
(112140-01)
F005R F005W 4
F006R F006W 2
120114-01C 5
FULL
(112140-05)
QTY
Figure 5 - Brick Placement Chart for DHS-42
LEFT AND RIGHT PANEL
RED IVORY
10
FULL
(112140-01)
F057R F057W 3
F058R F058W 1
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FULL
(112140-05)
QTY
5
BOTTOM PANEL
RED IVORY
FULL
(112140-01)
F005R F005W 4
F006R F006W 6
*Includes extra brick
FULL
(112140-05)
QTY
19*
BRICK INSTALLATION
Continued
LEFT
F004
F004
F057
F004
F004
FULL FULL FULL FULL
FULL FULL FULL FULL
F003
FULL FULL FULL FULL
REAR
F058
FULL
F057
FULLFULL
F057
FULLFULL
F003
FULL FULL FULL FULL
FULL FULL FULL FULL
F003
FULL FULL FULL FULL
FULL FULL FULL FULL
FULL FULL FULL FULL
F003
BOTTOM
F057
F057
FULL
FULL
FULL
FULL
FULL
FULL
F003
FULLFULL
F003
F003
F003
F004
F004
F058
F057
FULL
F004
F004
RIGHT
REAR PANEL
RED IVORY
FULL
(112140-01)
F003R F003W 2
F004R F004W 4
FULL
(112140-05)
LEFT AND RIGHT PANEL
QTY
14
Figure 6 - Brick Placement Chart for DHS-50
RED IVORY
FULL
(112140-01)
F057R F057W 3
F058R F058W 1
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FULL
(112140-05)
QTY
5
RED IVORY
FULL
(112140-01)
F003R F003W 6
F004R F004W 4
*Includes extra brick
BOTTOM PANEL
FULL
(112140-05)
120114-01C6
QTY
22*
GROUTING INSTRUCTIONS
Material Provided:
Part No. Description Qty.
117213-01 Bag, Cement 9 pounds 117215-01 Bag, Sand 9 pounds
Materials Required:
(Available at a home improvement or masonry store)
Piping (grout) bag
Joints striker
Heavy duty mixing bucket
Trowel
1. In a heavy duty mixing bucket, pour in seven (7) cups water then add 4.5 lbs (half of one bag provided) of sand and
4.5 lbs of cement. Mix together well using power drill with mixing wand attachmnet.
2. The overall length of piping bag should be about 16''. If bag is longer than 16'' do not
ll piping bag all the way. This will make
the bag easier to handle. Put 2 to 3 cups of grout mixture into piping bag making sure smaller opening is downward and over a moist towel to avoid spilling. Place a wet towel over bucket making sure it is directly on surface of grout mixture. This will keep mixture moist and not dry out before use.
3. Moisten brick surface with damp sponge or spray bottle just prior to application. when bricks are wet, any excess grout mixture that might have gotten onto the brick will easily wipe off.
4. Begin grouting by rst doing a ''ller pass''.
This is done by lling the joint about
about 3/4 full with the grout mixture. It is important to to work with 6 bricks at a time so that the grout doesn't set up before striking.
5. Next complete ''nish pass'' around 6
bricks with ller pass. This is done by slowly lling in remainder of joint with a
thick amount of grout mixture. Mixture should be a little higher than brick surface.
2 2
6. Using a trowel, remove excess grout mixture by moving trowel in the direction of the joint. Grout mixture in joint should
now be ush with brick surface.
7. Using a joint striker, force grout mixture into joint an sweep back and forth until grout is smooth and round. If grout becomes too shallow add more grout mixture with piping bag and strike again.
8. Continue procedure around each group
of 6 bricks until an entire panel is nished.
9. Using trowel, scrape in direction of joints to remove any grout that may have col­ected around bricks during striking. If desired, take a moist sponge and lightly sweep over bricks to remove any grout that may have gotten on the bricks. DO NOT PRESS HARD OR RUB IN A CIR­CULAR MOTION. This will press grout into brick and turn brick a different color.
Figure 7 - Grouting
120114-01C 7
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WARRANTY
KEEP THIS WARRANTY
Model (
located on product or identication tag
Serial No. (
located on product or identication tag
Date Purchased __________________________
Keep receipt for warranty verication.
Always specify model and serial numbers when communicating with the factory. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
FMI PRODUCTS, LLC warrants this product to be free from defects for a lifetime, provided that the product has been properly installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.
To make a claim under this warranty the bill of sale must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allowance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI PRODUCTS, LLC who will provide original factory replace­ment parts. Failure to use original factory replacement parts voids this warranty. This product must be installed by
a qualied installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repair will be the responsability of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUD­ING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO a lifetime FROM THE DATE OF FIRST PURCHASE; AND FMI PRODUCTS, LLC'S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND FMI PRODUCTS, LLC SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
For information about this warranty contact:
) _____________________________
) __________________________
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4537
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120114-01 Rev. C 03/11
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