FMI CD36MCN-LS, CD36MCp-LS Owner's Operation And Installation Manual

DIRECT VENT FIREPLACE
PFS
®
US
OWNER’S OPERATION AND
INSTALLATION MANUAL
NATURAL GAS MODEL CD36MCN-LS
WITH THERMOSTATICALLY CONTROLLED
FAN AND DOOR SWITCH
PROPANE/LP GAS MODEL CD36MCP-LS
WITH THERMOSTATICALLY CONTROLLED
FAN AND DOOR SWITCH
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
— Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
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TABLE OF CONTENTS
Introduction .......................................................... 3
Selecting Location ............................................... 3
Local Codes......................................................... 4
Safety .................................................................. 4
Product Features ................................................. 6
Pre-Installation Preparation .................................. 6
Requirements for the Commonwealth of
Massachusetts..................................................... 9
Installation ......................................................... 10
Wiring Diagram .................................................. 23
Burner Flame Adjustment .................................. 24
SAVE THIS BOOK
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or optional accessory items when needed. Keep it with your other important papers.
WARNING: Improper installation, adjustment, al-
Operation ........................................................... 24
Cleaning and Maintenance ................................ 26
Troubleshooting ................................................. 27
Specications .................................................... 32
Replacement Parts ............................................ 32
Service Hints ..................................................... 32
Technical Service............................................... 32
Accessories ....................................................... 33
Parts .................................................................. 34
Limited Two Year Warranty ..................Back Cover
teration, service or maintenance can cause injury or property damage. Refer to this manual for correct in­stallation and operational procedures. For assistance or additional information consult a qualied installer, service agency or the gas supplier.
WARNING: This direct vent gas replace is intended
for use with natural or propane/LP gas only. Do not at­tempt to burn any solid fuels in this appliance.
This replace may be installed as an OEM installation in a manufactured (mobile) home and must be installed
in accordance with the manufacturers instructions and the Manufactured Home Construction and Safety Stan-
dard, Title 24 CFR, Part 3280 in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in
Canada. This replace is only for use with the type(s) of gas indicated on the rating plate.
State of Massachusetts: The installation must be made by a licensed plumber or gas tter in the Commonwealth of Massachusetts.
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126116-01D2
INTRODUCTION
WARNING: This product con­tains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
Models CD36MCN-LS & CD36MCP-LS is a
heat circulating gravity direct vent replace with sealed combustion chamber. This re-
place uses millivolt gas control valve and millivolt ignition system.
NOTICE: Check local building codes for area requirements before installing this appliance.
BEFORE YOU BEGIN
Before beginning the installation of your appliance, read these instructions through completely.
This FMI PRODUCTS, LLC replace and its
components are safe when installed accord­ing to this installation manual and operated as recommended. Unless you use FMI PROD­UCTS, LLC components designed and tested
for this replace system, YOU MAY CAUSE A SAFETY HAZARD!
The FMI PRODUCTS, LLC warranty will be voided by, and FMI PRODUCTS, LLC disclaims any responsibility for the following actions:
A) Modication to the replace, components,
doors, blower, fans or vent system.
B) Use of any component part not manufac-
tured or approved by FMI PRODUCTS, LLC in combination with a FMI PROD-
UCTS, LLC replace system.
Proper installation is the most important step in ensuring safe and continuous operation
of the replace. Consult the local building
codes as to the particular requirements concerned with the installation of all factory
built replaces. This replace, when installed,
must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70.
The installation must conform with local codes or, in the absence of local codes, with the Na- tional Fuel Gas Code, ANSI Z223.1.
This fireplace complies with the National Safety Standards and is listed and tested by PFS Corporation to ANSI Z21.50/CSA 2.22
standard as vented gas replace.
NOTICE: Decorative product not for use as a heating appliance.
SELECTING LOCATION
To determine the safest and most efcient location for your replace, consider the fol-
lowing guidelines:
1. The location must allow for proper clear­ances (see Figure 1).
• Flush installation is recommended where
living space is limited.
• Projected installation may be ideal for
a new addition to an existing nished
wall.
• Corner installation makes use of a space
that may not normally be used and pro-
vides a wider and more efcient range
for radiant heat transfer.
2. Consider a location where the replace
would not be affected by drafts, air con­ditioning ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters makes ventilation installa­tion easier.
126116-01D 3
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In selecting a location, the following precau­tions must be observed:
• Do not connect this appliance to a chimney system used for solid fuel burning replace.
• Due to high temperatures, do not locate this appliance in high trafc areas or near
furniture and draperies.
FULL
PROJECTION
Figure 1 - Common Fireplace Locations
CORNER
INSTALLATION
FLUSH
INSTALLATION
SELECTING LOCATION
Continued
• Never obstruct openings of the appliance or ow of ventilation air. Keep control compart-
ments accessible.
• Do not locate appliance close to where gasoline or other ammable liquids may be
stored. The appliance must be kept clear and free from combustible materials.
• Do not use this appliance if any part has
been under water. Immediately contact a local service technician to examine the appliance and to replace any part(s) of the control ignition system and other related components that have been submerged under water.
Install and use replace with care. Follow all
local codes. In the absence to local codes, use the current National Fuel Gas Code ANSI
Z223.1/NFPA 54* (USA) or the current CSA­B149.1 Installation Code (Canada).
*Available from:
American National Standards Institute, Inc.
LOCAL CODES
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
SAFETY
DANGER: Carbon monoxide poisoning may lead to death!
This replace must be installed by the O.E.M. builder or by a qualied (certied or licensed)
service person. It has a sealed gas combustion chamber that uses a coaxial pipe (pipe within a pipe and having the same center) venting system. It brings in fresh air for combustion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assembly and venting pipe are not properly seated, connected and sealed, carbon monoxide leakage (spillage) can occur.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the replace may not be work-
ing properly. Get fresh air at once! Have replace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung
disease or anemia, those under the inuence of alcohol and those at high altitudes.
Propane/LP & Natural Gas: Propane/LP and natural gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this replace.
WARNING: Any change to this replace or it’s controls can be dangerous. Do not modify this replace under any circumstances. Any parts removed for servicing must be replaced prior to operat­ing replace.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this replace.
WARNING: This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certied kit is used.
WARNING: Do not allow fans to blow directly into the replace. Avoid any drafts that alter burner ame patterns.
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126116-01D4
SAFETY
Continued
Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the appliance.
Do not use this replace to cook food or burn paper or other am­mable material.
This replace reaches high temperatures. Keep children and adults away from hot surface to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young children when they are in the room with replace.
Keep the area around your replace clear of combustible materials, gasoline and other ammable vapor or liquids. Do not run replace where these are used or stored.
1. For propane/LP replace, do not place
propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
2. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier's instructions
• if you cannot reach you gas supplier, call the re department.
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3. Never install the replace
• in windy or drafty areas where curtains or other combustible (ammable) objects can make contact with the replace front
• in high trafc areas
4. Turn fireplace off and let cool before servicing, installing or repairing. Only a
qualied service person should install, service or repair this replace. Have re­place inspected annually by a qualied
service person.
5. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc.
SAFETY
Continued
Turn off the gas valve and pilot light before
cleaning replace.
6. Have venting system inspected annually
by a qualied service person. If needed,
have venting system cleaned or repaired.
7. Do not use any solid fuels (wood, coal,
paper, cardboard, etc.) in this replace. Use only the gas type indicated on re-
place nameplate.
8. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local
PRODUCT FEATURES
These are a few facts that can help you un-
derstand and enjoy your direct-vent replace:
• The venting system may be routed to the
outside of your home in several ways. It may vent through the roof (vertical) or it may vent to an outside/exterior wall (hori­zontal). The vent pipe installation is very important to allow for proper operation. You must follow the venting instructions very carefully for either vertical or horizontal applications.
• This replace may be installed in any room
of your house provided all local codes and these installation instructions are followed.
• A piezo ignitor and ceramic electrode cre-
ate spark to ignite the pilot light. It does not require any matches, batteries or any other sources of ignition to light the pilot.
• Each time you turn on your replace, you
PRE-INSTALLATION PREPARATION
codes, with the National Electrical Code, ANSI/NFPA 70.
9. Do not use replace if any part has been
exposed to or under water. Immediately
call a qualied service person to arrange
for replacement of the unit.
10. Do not operate replace if any log is
broken.
11. Do not operate replace with glass door
removed, cracked or broken.
12. Provide adequate clearances around air openings.
may notice some amount of condensation
on the inside of the replace glass. This
is normal and will disappear after 10-20 minutes of operation.
• Your direct-vent gas fireplace system
(replace and venting) is a balanced and
sealed gas operating unit. It requires ap­proximately 10-20 minutes of operating
time before the ame pattern stabilizes.
• This replace is equipped with a millivolt
gas control system that does not require electricity to operate. A piezo ignitor is provided to light the pilot without using matches or lighters.
• This model can accept an optional circulat-
ing air blower when 120 VAC connection is supplied. If you plan to install an optional
blower, do not forget to wire the replace
outlet when framing.
CAUTION: Do not block required air spaces with insula­tion or any other material. Do not obstruct the effective opening of the appliance with any type of facing material.
CLEARANCES TO COMBUSTIBLES
Minimum clearances to combustibles for the
replace are:
• Back and Sides of Fireplace ........ 0"
• Floor ..........................0"
• Perpendicular Wall ...............6"
• Front ......................... 36"
• Top of Standoffs .................. 0"
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MANTEL CLEARANCES
Woodwork, such as wood trims, mantles and other combustible materials should be placed within the required clearance speci-
ed in Figure 2.
Mantel Depth Mantel From Top of Opening
(1) 14" (A) 16"
(2) 12" (B) 14"
(3) 10" (C) 12"
(4) 8" (D) 10"
(5) 6" (E) 8"
(6) 4" (F) 6"
(7) 2" (G) 4"
126116-01D6
PRE-INSTALLATION
B
A
C
A
B
E
F
G
H
D
C
Nailing Tabs
C
B
A
D
E
F
G
Top of Louver Opening
3
2
1
4
5
6
7
Wall
PREPARATION
Continued
Figure 2 - Mantel Clearances
VENT TERMINATION CLEARANCES
Final position of your replace depends on
location of the vent termination in relation to clearances that must be observed as shown in Figure 5 on page 8.
The vent system serves as the “chimney” as well as combustion air supply (air intake). The horizontal run must have a rise of 1/4" (0.6 cm) for every 12" (30.48 cm) of horizon­tal run towards the termination. Maximum horizontal run depends on vertical rise from
replace adapter collar to vent termination
(see table below).
VERTICAL HORIZONTAL
0 to 1 ft (30.48 cm) 1 ft (30.48 cm) to 4 ft (121.92 cm) 2 ft (60.96 cm) to 8 ft (243.84 cm) 3 ft (91.44 cm) to 12 ft (365.76 cm)
4 ft (121.92 cm) to 16 ft (487.68 cm) 5 ft (152.40 cm) to 15 ft (457.20 cm) 6 ft (182.88 cm) to 14 ft (426.72 cm) 7 ft (213.36 cm) to 13 ft (396.24 cm) 8 ft (243.84 cm) to 12 ft (365.76 cm)
vent to run downward as this
may cause excessive tempera­tures which could cause a re.
126116-01D 7
WARNING: Never allow the
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WARNING: Horizontal sec-
tions of this vent system require
a minimum clearance of 2" from
the top of the pipe and 1" mini­mum to the sides and bottom.
Vertical sections of this system
require a minimum of 1" clear­ance to combustible materials on all sides of the pipe.
FRAMING
Once the nal location has been determined,
observing height clearances for vent termina­tion, you may construct framing using dimen­sions shown in Figures 3 and 4, depending on your installation.
If the appliance is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood oor­ing, appliance must be installed on a metal or wood panel extending full width and depth of the appliance.
CD36MCN/P-LS
A 36 1/8"
B 41 1/4"
C 23 1/2"
Figure 3 - Framing Dimension
CD36MCN/P-LS
A 35 3/4" B 15" C 49 5/8" D 10 3/8"
Figure 4 - Corner Installation
CD36MCN/P-LS
E 13 3/4" F 41" G 41 1/4" H 68 1/2"
Fixed
Closed
Openable
Fixed
Closed
V
V
V
V
V
V
V
V
X
X
V
X
G
G
J
F
B
B
K
N
H
I
A
N
E
L
D
B
M
A
C
B
V
V
A
G
G
B
TERMINATION CAP
AIR SUPPLY INLET
GAS METERRESTRICTED AREA
(TERMINATION PROHIBITED)
A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum] B = clearance to window or door that may be opened [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] C = clearance to permanently closed window [minimum 12" (30.5 cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum] E = clearance to unventilated soffit [12" (30.5 cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator
I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] K = clearance to a mechanical air supply inlet [*In Canada, 6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within 10 ft. (3 m) horizontally] L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum] M = clearance under veranda, porch, deck [*12" (30.5 cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)
† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.
Note: Local codes or regulations may require different clearances
A = 6" (15.2 cm)
Inside Corner
V
B
E
V
B = 6" (15.2 cm)
C = Maximum depth of 48" (121.9 cm) for recessed location D = Minimum width for back wall of recessed location ­ Combustible - 38" (965 mm) Noncombustible - 24" (61 cm) E = Clearance from corner in recessed location­ Combustible - 6" (15.2 cm) Noncombustible - 2" (5.1 cm)
Outside Corner Recessed Location
G
H
G = 12" (30.5 cm) minimum clearance
Balcony with No Side Wall
V
J
Combustible & Noncombustible H = 24" (61 cm) J = 20" (50.8 cm)
Balcony with Perpendicular Side Wall
C
D
C
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors
Openable
PRE-INSTALLATION PREPARATION
Continued
Figure 5 - Minimum Clearances for Vent Terminations
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126116-01D8
REQUIREMENTS FOR THE COMMONWEALTH OF
MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall ex­haust vent termination is less than seven (7) feet
above nished grade in the area of the venting,
including but not limited to decks and porches,
the following requirements shall be satised:
INSTALLATION OF CARBON MONOXIDE DETECTORS
At the time of installation of the side wall horizon­tal vented gas fueled equipment, the installing
plumber or gas tter shall observe that a hard
wired carbon monoxide detector with an alarm
and battery backup is installed on the oor level
where the gas equipment is to be installed. In
addition, the installing plumber or gas tter shall
observe that a battery operated or hard wired car­bon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualied licensed professionals for the installation
of hard wired carbon monoxide detectors. In the event that the side wall horizontally
vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next
adjacent oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however,
that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034
listed and IAS certied.
SIGNAGE
A metal or plastic identication plate shall be
permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than 1/2" in
size, "GAS VENT DIRECTLY BELOW. KEEP
CLEAR OF ALL OBSTRUCTIONS".
126116-01D 9
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INSPECTION
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a) 1 through 4. EXEMPTIONS: The following equipment is
exempt from 248 CMR 5.08(2)(a) 1 through 4:
• The equipment listed in Chapter 10 entitled
"Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as
adopted by the Board; and
• Product Approved side wall horizontally
vented gas fueled equipment installed in a room or structure separate from the dwell­ing, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of
the venting system design or the venting
system components; and
• A complete parts list for the venting system
design or venting system.
Gas Equipment Venting System Not Provided
When the manufacturer of a Product Ap­proved side wall horizontally vented gas fu­eled equipment does not provide the parts for
venting the ue gases, but identies "special
venting systems", the following requirements
shall be satised by the manufacturer:
The referenced "special venting system" in­structions shall be included with the appliance
or equipment installation instructions; and
• The "special venting systems" shall be Prod-
uct Approved by the Board, and the instruc­tions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting in­structions, all parts lists for venting instruc­tions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
INSTALLATION
WARNING: Read all instruc-
tions completely and thoroughly before attempting installation.
Failure to do so could result in
serious injury, property dam­age or loss of life. Operation of improperly installed and main­tained venting system could result in serious injury, property damage or loss of life.
NOTICE: Failure to follow these in-
structions will void the warranty.
VENTING INSTALLATION
PRECAUTIONS
Consult local building codes before beginning installation. Installer must make sure to select proper vent system for installation. Before installing vent kit, installer must read this re­place manual and vent kit instructions.
Only a qualied service person should install
venting system. The installer must follow these safety rules:
• Wear gloves and safety glasses for
protection
• Use extreme caution when using ladders
or when on roof tops
• Be aware of electrical wiring locations in
walls and ceilings
The following actions will void the warranty on your venting system:
• Installation of any damaged venting compo­nent
• Unauthorized modification of the venting
system
• Installation of any component part not
manufactured or approved for use with the
replace.
• Installation other than as instructed by
these instructions
NOTICE: All FMI PRODUCTS, LLC direct vent replaces only approved 5/8" pipe components and terminations.
WARNING: This gas replace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appli­ance. Each gas appliance must use a separate vent system. Do not use common vent systems.
WARNING: Horizontal sec-
tions of this vent system require
a minimum clearance of 2" from
the top of the pipe and 1" mini­mum to the sides and bottom.
Vertical sections of this system
require a minimum of 1" clear­ance to combustible materials on all sides of the pipe.
VENTING INSTALLATION
1. Install elbow to replace collar adapter
located on back of the unit at a 45° angle. Slide elbow over collar and twist to lock. Check to insure proper connection (see Figure 6).
2. Continue to install remainder of pipe for desired installation. Make sure each sec­tion is twist-locked securely.
3. When installation of vent pipe is complete, in stall vent termination. Depending on
location of your replace, you will vent
vertically or horizontally.
4. Allow 1" of pipe to protrude from internal wall, depending on wall thickness. See Figure 7, page 11.
Female Locking Lugs
Vertical Flue Restrictor (For Vertical Venting Application)
Male Locking Lugs
Figure 6 - Venting Installation
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126116-01D10
INSTALLATION
Continued
5. For horizontal installation, an optional siding standoff may be installed between vent cap and exterior wall. Secure horizon­tal vent cap to standoff. Secure standoff/ vent cap assembly to wall (see Figure 7). Do not seal termination to vent pipe. Vent termination must be removable for service pipe inspection.
6. For vertical installation, a vertical termi­nation is available. A vertical ue restric­tor must be installed into inner collar of
replace as shown in Figure 6, page 10.
When installing a length of pipe for vertical
termination that is over 3 ft., support pipe every 3 ft. using metal wall straps. Vertical to horizontal pipe must be kept at a 1 ft. to 4 ft. ratio with a maximum run of no more than 20 ft.
If an offset is necessary in attic to avoid
obstruction, it is important to support vent pipe every 3 ft. to avoid excessive stress on elbows and possible separation (see Figure 8).
Siding Standoff (Optional)
Direct vent Pipe
Wall Firestop
Maintain 1" Minimum Air Space Around Outer Pipe when Penetrating a Wall
10 3/4" x 10 3/4" Framed Opening
Figure 7 - Vent Termination (Horizontal)
Minimum Pipe Overlap 1 1/4"
Deector
Shield
Screws
Horizontal Termination (Vent Cap)
Exterior Wall with Vinyl Siding
Roof Flashing
Wall Strap
45° Elbows
Ceiling Firestop
Figure 8 - Vertical Termination with
Offset and Wall Strap
Horizontal Termination Congurations
Figures 9 through 13 show different con-
gurations and alternatives for venting with horizontal termination. Each gure includes
a chart with critical minimum and maximum dimensions which MUST be met. IMPOR- TANT: Remember that a horizontal run of venting must have a 1/4" rise for every 12" of run toward termination.
WARNING: Never run vent
downward as this may cause
excessive temperatures which could cause a re. Operation of improperly installed and main­tained venting system could result in serious injury, property damage or loss of life.
GROUND FLOOR INSTALLATION
Recommended Applications:
• Installation using cabinet surrounds
• Through the wall using round or square
termination (up to 12" horizontal pipe)
• NOT FOR CORNER INSTALLATION
126116-01D 11
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INSTALLATION
Continued
TYPICAL CORNER INSTALLATION
Recommended Applications:
• Corner ground oor installation
• Ground oor installation where pipe vents
horizontally through wall (over 12" horizon­tal pipe)
• Basement installation where one foot
clearance from ground to termination is possible
Adjustable Pipe
Horizontal High Wind Square Termination
Wall Firestop
Vertical (V) Horizontal (H) Series
323/4" min. 17" max. CD36
45° Elbow
12" Max.
Square Termination
Exterior Portion of Wall Firestop (Round Termination Only)
Wall Firestop
45° Elbow
Round Termination Cap
Required
Vertical Pipe
90° Elbow
Not to Exceed
Square Termination
*Note: Ground Floor Corner Venting
(H) Limits
Wall Firestop
Vertical (V)
Minimum
*431/2" None 30"
541/2" 1 ft. 48"
661/2" 2 ft. 60"
781/2" 3 ft. 84"
901/2" 4 ft. 20'
Not to Exceed (H) Limits
90° Elbow
45° Elbow
As Required for (V) See Chart for Pipe Section Required
Horizontal (H)
Maximum
Square Termination
Slide Ring Over Elbow to Complete Connection
Round Termination
Figure 9 - Horizontal Termination
Conguration for Square and Round
Terminations
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Wall Firestop
45° Elbow
Figure 10 - Horizontal Termination
Conguration for Corner Installation
Using One 90° Elbow
12" Minimum
126116-01D12
INSTALLATION
Continued
HORIZONTAL SYSTEM INSTALLATION USING TWO 90° ELBOWS
The following congurations show the minimum vertical rise requirements for a horizontal
system using two 90° elbows.
Venting with Two 90° Elbows
Vertical (V) Horizontal (H1)
5' min. 2' max. 6' max. 6' min. 4' max. 12' max. 7' min. 6' max. 18' max. 8' min. 8' max. 20' max.
20' max. 8' max. 20' max.
Figure 11 - Horizontal Termination Conguration for Venting Using Two 90° Elbows
Horizontal (H1) +
Horizontal (H2)
45° Elbow
Venting with Two 90° Elbows
Vertical (V) Horizontal (H1) +
5' min. 6' max. 6' min. 12' max. 7' min. 18' max. 8' min. 20' max.
20' max. 20' max.
Figure 12 - Horizontal Termination Conguration for Venting Using Two 90° Elbows
126116-01D 13
Horizontal (H2)
45° Elbow
with Termination at 90° with Fireplace
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INSTALLATION
Continued
INSTALLATION FOR VERTICAL TERMINATION
Note: Vertical restrictor must be installed in all vertical installations.
1. Determine the route your vertical venting will take. If ceiling joists, roof rafters, or other framing will obstruct venting system, consider an offset (see Figure 13) to avoid cutting load bearing members.
Note: Pay special attention to these instal-
lation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of venting system and any maximum horizontal offset limitations.
2. Set replace in desired location. Drop a
plumb line down from ceiling to position
of replace exit ue. Mark center point
where vent will penetrate ceiling. Drill a small locating hole at this point.
Drop a plumb line from inside roof to
locating hole in ceiling. Mark center point where vent will penetrate roof. Drill a small locating hole at this point.
Vertical Termination Congurations
Figures 14 through 17 show four different
congurations for vertical termination.
Venting with Two 90° Elbows
Vertical (V)
5' min. 2' max. 6' min. 4' max. 7' min. 6' max. 8' min. 8' max.
20' max. 8' max.
Horizontal (H1) +
45° Elbow
Horizontal (H2)
Note: Install restrictor into inner collar of
replace as
shown.
Roof Flashing
Wall Strap
45° Elbow
Ceiling Firestop
Figure 13 - Offset with Wall Strap and 45°
Elbows
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Figure 14 - Vertical Venting
Conguration Using Two 90° Elbows
with Two Horizontal Runs (Vertical
Round High Wind Termination Shown)
126116-01D14
INSTALLATION
Continued
Venting with One 90° Elbow
Vertical (V) Horizontal (H)
5' min. 2' max. 6' min. 4' max. 7' min. 6' max. 8' min. 8' max.
20' max. 8' max.
45° Elbow
Vertical Venting
V = 40’ max.
45° Elbow
Note: Install restrictor into inner collar of
replace as shown.
Figure 15 - Vertical Venting Conguration
Using One 90° Elbow (Vertical Round
High Wind Termination Shown)
Venting with Two
90° Elbows
Vertical
5' min. 6' max. 6' min. 12' max. 7' min. 18' max. 8' min. 20' max.
Note: Vertical (V1) + Vertical (V2) = 40’ max.
45° Elbow
Note: Install restrictor into inner collar of
replace as shown.
Figure 16 - Vertical Venting Conguration
Using Two 90° Elbows (Vertical Round
High Wind Termination Shown)
(V1)
Horizontal
(H)
Note: Install restrictor into inner collar of
replace as shown.
Figure 17 - Vertical Venting Conguration
With No Horizontal Run (Vertical Round
High Wind Termination Shown)
ELECTRICAL HOOKUP AND
REMOTE RECEIVER DIAGRAM
An outlet box with two receptacles (see Figure
18) has been supplied for your convenience and is located inside on the lower right side of
the replace.
Outlet Box
Three-prong Plug
Figure 18 - Duplex Outlet
126116-01D 15
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INSTALLATION
ON
OFF
REMOTE
Continued
The remote control receiver is factory wired and connected to the convertible gas valve as shown in Figure 19.
ON/OFF
Knob
Pilot Gas Line
Do Not Kink
Pilot Adjustment
To Pilot Burner
To Main Burner
Convertible Gas Valve
Figure 19 - Remote Control Receiver
Remote Control Receiver
GAS SUPPLY TESTING
NOTICE: This section is in-
tended as a guide for qualied technicians installing gas to the appliance.
WARNING: Do not connect
appliance before pressure test­ing gas piping. Damage to gas
valve may result and an unsafe
condition may be created.
Appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
Appliance must be isolated from gas supply piping system by closing its individual shutoff valve during any pressure testing of gas sup­ply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Gas control valve is secured under rebox.
Two 1/8" ports are provided on gas control valve for pressure test gauge connections (see Figure 20).
Inlet Pressure
Outlet Pressure
Figure 20 - Gas Control Valve
Flame
Adjustment Knob
GAS LINE HOOK-UP
WARNING: Gas line hook­up should be done by your gas supplier or a qualied service person.
WARNING: Before you pro­ceed, make sure your gas supply is OFF.
An equipment shutoff valve has been included
in replace's gas supply system. Consider
installing an extra shutoff valve outside appli­ance’s enclosure (check local codes), where it can be accessed more conveniently with a key through a wall as shown in Figure 21.
In conformance with local codes, route a 1/2" NPT gas line towards appliance coming in
from bottom, left or right side of replace (see
Figure 22, page 17). Install a sediment trap between incoming
gas line and gas control box (see Figure 23, page 17). The sediment trap should extend down a minimum of 3" (7.62 cm) beyond center of pipe.
Key
Shutoff Valve
Extension
Figure 21- Typical Exterior Wall Gas
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Shutoff Installation
126116-01D16
INSTALLATION
1/8"
(0.3 cm)
3/8" - 1/2" (.95cm-1.3 cm)
Continued
When routing gas line through conduit sleeve,
make sure to repack insulation to ll gaps
between gas line and conduit sleeve. Com­pounds used on threaded joints of gas piping shall be resistant to the action of propane or natural gas. Compounds should be applied lightly to ensure excess sealant does not enter gas line.
Complete your gas line installation by con­necting incoming gas line to flexible gas line. Secure tightly with a wrench but do not over-tighten.
Gas Routing (Right Side Not Shown)
CHECKING GAS CONNECTIONS
WARNING: All gas piping and connections must be tested for leaks after the installation is completed.
Never use an open ame to check for a leak. After ensuring that the gas valve is open ap­ply commercial leak detection uid to all gas joints. Bubbles forming show a leak. Correct all leaks at once.
Do not operate any appliance if a leak is detected.
Side of Fireplace
Front Face
Figure 22 - Gas Line Routing
Incoming 1/2" Gas Line Permitted By Local Codes
Sediment Trap (Not Supplied)
Figure 23 - Sediment Trap
PILOT ADJUSTMENT
The pilot or electrode assembly is factory
preset for proper ame height. Alterations
to these settings may have occurred during shipping and handling. If this is the case, some minor readjustments may be necessary and should be done by a qualied service techni­cian. The proper settings for thermopile height should be at a distance of 3/8" (0.95 cm) to
1/2" (1.27 cm) from pilot ame as shown in
Figure 24.
3" Min. (7.6 cm)
Figure 24 - Pilot Assembly
126116-01D 17
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INSTALLATION
Lock
Unlock
Continued
REMOVING SCREEN DOOR ASSEMBLY AND GLASS DOOR
CAUTION: Before you pro­ceed, make sure your gas control valve is in the OFF position.
Removing Screen Door Assembly
Push screen door assembly in toward the bot­tom left and right sides until the magnetic door latch pops the screen door out. Hold the screen door assembly at the bottom and swing the door up to disengage the tabs on the top of the door from inside the slots underneath the upper face.
Slots underneath Upper Face
Door Screen Tabs
Removing Glass Door
If replacement of glass is necessary, entire assembly, glass and frame, must be replaced. If glass is broken, wear gloves and tape re­maining fragments onto frame.
1. Remove screen assembly by pushing the rod either left or right, then down and forward to remove screen/rod assembly
from rebox. Set assembly aside.
2. Lift up on latches to unlock. There are two
on top of rebox and two below rebox that
hold glass door in place (see Figure 26).
3. While holding glass door to prevent it from falling and causing injury, remove 5 screws from hinge located on left side of door frame assembly (see Figure 26).
Latch
Screw
Magnetic Door Latches
Figure 25 - Removing/Replacing Screen
Door Assembly
Replacing Screen Door Assembly
Push magnetic door latch out to the open position. Position screen door tabs with slot openings in upper face frame. Swing door screen assembly in towards the bottom face, Press in on the bottom of door screen until magnetic door latch is pushed in.
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Hinge
Glass Frame Assembly
Figure 26 - Removing/Replacing Glass Door
4. Remount new frame at hinge with 5 new screws before closing door. This will en­sure seating of gasket.
5. Close glass door frame. Lock latches by placing bar under tab on door and pushing down and back on latch (see Figure 26.
6. Replace screen/rod assembly by revers­ing step 1.
7. Replace screen door assembly, see remov­ing screen door assembly.
Cleaning Glass Door
See Cleaning and Maintenance on page 26.
126116-01D18
INSTALLATION
Continued
INSTALLING LOGS, LAVA ROCK AND GLOWING EMBERS
It is very important to install these logs exactly as instructed. Do not modify logs. Only use
logs supplied with replace.
Remove screen door assembly, unlock door latches, and open glass door. See Removing Glass Door, steps 1 to 3, page 18. Install logs
according to instructions for replace model
numbers.
1. Find and place log #1 (rear log) on top of grate. Make sure notches in bottom of log
t over grate (see Figure 27).
3. Place log #3 (crossover log) onto rear and front logs. Make sure it is seated properly on surface of rear log and pin on front log as shown in Figure 29.
3
Rear Log
Front Log
Metal Pin
1
Log Notches
Grate Assembly
Figure 27 - Installing Log No. 1
2. Rest log #2 (front log) on pins on front part of grate (see Figure 28).
2
Metal Pins
Figure 28 - Installing Log No. 2
Figure 29 - Installing Log No. 3
4. Place log #4 (right log) onto log landing on right side of front log as shown in Figure 30.
4
Crossover Log
Log Landing
Front Log
Figure 30 - Installing Log No. 4
126116-01D 19
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INSTALLATION
Continued
5. Place log #5 (base log) onto front left part of
grate making sure notch and hole t over
metal pin and prong of grate. See Figure 31.
6. Place log #6 (left log) onto rear log landing and resting it on top of front log. See Figure
31.
6
5
Metal Pin
Grate Prong
Figure 31 - Installing Logs No. 5 and No. 6
Lava Rock and Ember Material
1. For all models, place lava rock along sides
and front of rebox bottom in areas that
are visible. It is not necessary to use all lava rock provided.
NOTICE: Do not put lava rock on or under burner. Placing lava rock on burner could cause performance problems.
2. Pull ember material apart into pieces no larger than a dime. Place loosely and di­rectly onto exposed section of front burner and along space between burner and grate prongs. These will create glowing ember ap-
pearance as ame touches ember material.
Do not block air slots by using too much ember material in one area. It is not neces­sary to use all ember material provided.
3. When lava rock and ember material are in place, close and latch glass door and replace screen door assembly.
Rear Log Landing
DECORATIVE FACING
Any noncombustible material may be used as facing (glass, tile, brick, etc.) as long as the proper clearances are observed (see Clear- ances to Combustibles, page 6). Screen door assembly must not be obstructed and must remain accessible for service. Use only heat­resistant, noncombustible mortar or adhesive when securing decorative facing materials.
OPTIONAL FACE EXTENSION FE-36M
Front face extension would add 3 1/2" to
width and 3/4" to height of replace face.
To install face extension:
1. Remove existing screws from front face assembly as shown in Figure 32.
2. Align holes on top face extension with holes on top side of front face assembly and secure with screws previously re­moved (see Figure 32).
3. Align holes on right face extension with holes on right side of front face assembly and secure with screws previously re­moved (see Figure 32). Do the same for left side.
4. Secure top face extension with left and right face extensions with two sheet metal screws (see Figure 32).
Top Face Extension
WARNING: The glass door must be securely in place before operating replace. Do not oper­ate replace if glass is missing or broken.
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Side Face Extensions
Figure 32 - Front Face Extension
126116-01D20
INSTALLATION
Continued
BLOWER ACCESSORY
WARNING: If there is a duplex
electrical outlet installed in the
right side of the bottom of the replace base area, be sure that the electrical power to the outlet is turned off before proceeding with blower installation. Failure to do this may result in serious injury.
Model BKT
This product is equipped with a BKT blower.
The blower is located against the lower rear
wall of the rebox outer wrapper with the
exhaust port directed upward. The blower is held in position against the back wall by the magnets incorporated onto the blower hous­ing (see Figure 33).
The thermal disc assembly is attached to
the outer rebox onthe upper left side of the replace (see Figure 35, page 22). The ther-
modisc must be oriented as shown Figure 35, page 22 in order to sense temperature and properly operate.
CAUTION: Never touch the
blower wheel while in operation.
For thermal disk replacement, loosen screw and slide bracket assembly out from under­neath screw (see Figure 35, page 24).
Blower will only run when speed control knob is in the ON position and thermal switch
senses temperature after replace begins to
heat up. Blower speed can be adjusted by ro­tating control knob. To turn off, turn knob fully counterclockwise until it clicks off. If blower
is ON and has been running with replace
operating, blower will continue to run for a
short time after replace has been turned off.
As thermal switch cools down, blower shuts down automatically.
The wiring diagram information can be found
on page 23 of this manual or on the repalce
as seen in Figure 37
Blower Location
Air Flow Direction
Route BKT
Blower Through this Area
Side view Firebox Bottom
Figure 33: Blower Mounting Location (Side View)
126116-01D 21
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Magnets
INSTALLATION
Variable Fan
Switc
h
WhiteWhite
Bla ck
Green
On
110/115
V.A.C.
Blowe
r
M
otor
Black
Black
Black
Off
Continued
To Thermal Switch
Thermal Disc Magnetic Bracket Assembly
Phillips Screw
Figure 34: Blower Assembly
Thermal Disc Bracket Assembly
Firebox
Figure 35: Thermal Disk Bracket
Assembly Location
Power Cord
Jumper Wire
To Blower Motor Terminal
Magnetic strips
Air Flow Direction
Ring Terminal on Green Wire
Wiring Diagram Decal 12" in Front of Blower
Figure 36 - Location of Wiring Diagram
Decal (Model May Vary From Illustration)
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126116-01D22
INSTALLATION
Blue
Variable
Fan Switch
Fan Switch
(N.O.)
Green
White
On
110/115
V.A.C.
Blower
Motor
Black
Off
1
2
Black
Continued
Blower Wiring Diagram
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dan­gerous operation. Verify proper operation after servicing.
Figure 37 - Blower Wiring Diagram for
Thermostat-Controlled Models
TPTH
Pilot
TH
TP
Thermopile
Pilot
Gas Line
Piezo Ignitor
Safety Microswitch
(Wall Switch)
Thermocouple
Incoming Main Gas Supply
Piezo Ignitor
Control Valve
Figure 38 - Millivolt Ignition Wiring Diagram
126116-01D 23
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Do Not
Connect
To 120V
BURNER FLAME ADJUSTMENT
Burner ame adjustment (shutter opening) has been factory preset (for natural gas) to proper air-to-gas ratio. This ratio results in an even, clean burning ame across burner (see Figure 40).
If adjustment is necessary, you can restore proper ame setting by loosening air shutter screw
and rotating air shutter until proper setting is achieved (see Figure 41). Correct shutter open­ings are: 3/16'' for natural gas and fully open for propane/lp gas.
WARNING: Improper installa-
tion, adjustment, alteration, ser-
vice or maintenance can cause
injury or property damage. Refer to this manual for assistance. Consult a qualied installer for additional information.
CORRECT
INCORRECT CLOSE SHUTTER
INCORRECT OPEN SHUTTER
Long, Blue Flame with Yellow Tips
Short, Sharp, Blowing Flame
Long, Uneven, Yellow Flame
Figure 40 - Burner Flame Patterns
Adjustment Screw
Firebox Bottom
Adjustment Screw
Air Shutter Opening
Firebox Bottom
Burner Gas Line
Figure 41 - Air Shutter Adjustments
Burner Pan
Manifold
Air Shutter Opening
Burner Gas Line
Burner Tube
Manifold
OPERATION
OPERATION GUIDELINES
• When used for the rst time, replace may
emit a slight odor for about 16 to 24 hours. This is normal and is due to “curing” of logs and “burn-in” of internal paint and lubricant used in manufacturing process.
• Keep compartments, logs, burners and
area surrounding logs clean by vacuuming and brushing at least twice a year or as necessary.
• Turn off gas and remote switch before
servicing appliance. Any safety screen or
guard removed for servicing the replace
must be replaced prior to operation.
• Have a qualied agency periodically inspect
vent system at the start of each heating season for any obstruction which will hinder
its normal operation. Never obstruct ow of combustion and ventilation air. Keep front of replace clear of all obstacles and
materials.
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FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not fol-
low these instructions exactly,
a re or explosion may result causing property damage, per­sonal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pi­lot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
126116-01D24
OPERATION
Continued
not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
C. Use only your hand to push in control
knob. Never use tools. If the knob will not push in or slide by hand, don’t try to repair it, call a qualied service technician. Force or attempted repair may result in a re or explosion.
D. Do not use this appliance if any part has
been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING
INSTRUCTIONS
1. STOP! Read safety information in column 1 before proceeding.
2. Turn off all electrical power to appliance.
3. Remove screen door assembly.
4. Slide remote selector to OFF position.
5. Make sure manual shutoff valve is fully open.
6. Push in gas control knob slightly and turn clockwise to OFF.
7. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near oor. If
you smell gas, STOP! Follow B in safety information in column 1. If you don’t smell gas, go to next step.
8. Visually locate pilot assembly by main burner.
9. Turn knob on gas control counterclock­wise to PILOT.
10. Push control knob all the way in and hold. Immediately light pilot by pressing red ig-
nitor button until ame appears. Continue
to hold control knob in for about one (1) minute after pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 6 through 10.
• If knob does not pop out when released,
stop and call service technician or gas supplier.
• If pilot will not stay lit after several tries,
turn gas control knob to OFF and call your service technician or gas supplier.
11. Turn gas control knob counterclockwise
126116-01D 25
to ON. Knob can be turned to ON
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only if control knob is popped out.
12. Set HI-LO knob to desired setting.
Position Indicator
Gas Control
Knob
Figure 42 - Control Knob in Pilot Position
13. Slide remote sector switch to REMOTE position to operate using remote control. Selector switch must be in the ON position to operate manually.
14. Turn on all electric power to appliance.
Note: It is recommended that you maintain gas control knob in the full OFF position during lengthy periods of seasonal nonuse.
Piezo Ignitor
Thermocouple
Figure 43 - Pilot
HI/LO Knob
Pilot Burner
Thermopile
TO TURN OFF GAS
TO APPLIANCE
1. Turn off wall switch, if installed.
2. Turn off all electric power to appliance if service is to be performed.
3. Remove screen door assembly
4. Slide selector switch to OFF position.
5. Push in gas control knob slightly and turn clockwise to OFF. Do not force.
6. Replace screen door assembly.
REMOTE OPERATION
Note: Remote receiver is factory installed with
this replace. Follow instructions included with
remote control.
NOTICE: You must light the pilot before using the hand-held re­mote control unit. See Lighting Instructions.
OPERATION
Continued
After lighting, let pilot ame burn for about
one minute. Turn control knob to ON posi-
tion. Adjust ame adjustment knob anywhere
between HI and LO. Slide selector switch to the REMOTE position.
CLEANING AND MAINTENANCE
Note: The burner may light if hand-held re­mote was on when selector switch was last turned off. You can now turn burner on and off with hand-held remote control unit.
IMPORTANT: Do not leave the selector switch
in the REMOTE or ON position when the pilot is not lit. This will drain the battery.
WARNING: Turn off replace
and let cool before cleaning.
CAUTION: You must keep control areas, burners and circulating air passageways of replace clean. Inspect these areas of replace before each use. Have replace inspected yearly by a qualied service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
GLASS DOOR
WARNING: Handle glass door panel with care. Do not strike, slam or otherwise abuse glass. Do not operate replace with the glass door unlatched, removed, cracked or broken.
WARNING: Do not use
abrasive cleaners as this may damage glass. Use a nonabra­sive household glass cleaner to clean glass. Do not clean glass when hot.
Glass must be cleaned periodically. During start-up it is normal for condensation to form on the inside of the glass causing lint, dust and other airborne particles to cling to the glass surface. During initial start-up a slight
lm may form on the glass due to paint curing.
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The glass should be cleaned several times with a non-ammonia, nonabrasive household
cleaner and warm water after the rst two
weeks of operation. Thereafter, clean the glass two or three times during each heating season, depending on the usage and circum­stances present. Refer to Removing Glass Door, page 18 of this manual when removing glass door for cleaning.
WARNING: Only parts sup­plied by the manufacturer should be used when replacing broken or damaged glass door panel (see Replacement Parts, page
32). This glass door panel is a complete unit. No substitute materials may be used.
CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep chil­dren and pets away from glass.
If glass has been broken, carefully remove glass door (see Removing Glass Door, page
18). Vacuum all glass pieces with a shop vac.
CAUTION: Do not vacuum if
pieces are hot.
Use only the tempered glass door replace-
ment intended for this replace (see Replace­ment Parts, page 32 for detail on ordering). No substitutions may be made. See Remov­ing Glass Door, page 18 for instructions for
replacing glass door.
126116-01D26
CLEANING AND MAINTENANCE
Continued
WARNING: Do not operate replace with the glass door unlatched, removed, cracked or broken.
PILOT AND BURNERS
• Remove ember material before cleaning
burners and replace when cleaning is complete.
• Burner and controls should be cleaned with
compressed air to remove dust, dirt or lint.
• Use a vacuum cleaner or small, soft bristled
brush to remove excess dust, dirt or lint.
LOGS
• If you remove logs for cleaning, refer to
Installing Logs Lava Rock and Glowing Embers, page 19, to properly replace logs.
• Use a vacuum cleaner to remove any
carbon buildup on logs.
• Replace log(s) if broken. See Replacement Parts on page 32.
Replace ember material periodically as needed. See Replacement Parts on page 32.
VENTING SYSTEM
Conduct annual inspection of the venting system following these guidelines:
1. Check areas of venting system that are exposed to the weather for corrosion (rust spots or streaks and, in extreme cases, holes). Have these items replaced im-
mediately by a qualied service person.
2. Remove the vent cap and shine a ash-
light into the vent. Remove any foreign material.
3. Check for evidence of excessive con­densation. Continuous condensation can
cause corrosion of caps, pipes and ttings
and can be caused by having excessive lateral runs, too many elbows or exterior portions of the system being exposed to cold weather.
4. Inspect joints to verify that no pipe section
or tting has been disturbed and loosened.
Check mechanical supports such as wall straps for rigidity.
126116-01D 27
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TROUBLESHOOTING
WARNING: Turn off replace and let cool before servicing. Only
a qualied service person should service and repair replace.
OBSERVED PROBLEM
Pilot will not stay lit
Pilot lit but no ame on
burner
POSSIBLE CAUSE
1. Defective thermocouple
1. Remote or wires defective
2. Thermopile not generating
sufcient millivoltage
3. Plugged burner orice
REMEDY
1. Check pilot ame. It must
impinge on thermocouple
2. Clean or adjust pilot for maximum ame impinge­ment on thermocouple
3. Ensure connection between valve and thermocouple are tight and secure
4. Check thermocouple with millivolt meter. Take reading at thermocouple terminals of gas valve with remote control off. It should read 18 millivolts minimum. Re­place faulty thermocouple if
reading is below specied
minimum
1. Check remote wires for proper connections. Place jumper wire across ter­minals at remote control. If burner comes on, re­place remote. If okay, place jumper wire across remote control at valve. If burner comes on, wires are faulty or connections are bad
2. Check thermopile with mil­livolt meter. Take reading at thermopile terminals of gas valve with remote control off. It should read 325 mil­livolts minimum. Replace thermopile if reading is
below specied minimum
3. Check burner orifice for stoppage and remove
Frequent pilot outage
1. Pilot ame may be too low
or blowing (high) causing safety pilot to “drop out”
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1. Clean and/or adjust pilot
ame for maximum ame
impingement on thermo­couple
126116-01D28
OBSERVED PROBLEM
Delayed ignition burner
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. Manifold pressure is too low
2. Burner porting or orifice clogged
REMEDY
1. Contact local propane/LP or natural gas company
2. Clean burner (see Clean- ing and Maintenance, page 26) or replace burner
orice
Burner backfiring during combustion
Slight smoke or odor during initial operation
1. Burner orice is clogged or
damaged
2. Damaged burner
3. Gas regulator defective
1. Residues from manufac­turing processes and logs curing
1. Clean burner (see Clean- ing and Maintenance, page 26) or replace burner
orice
2. Replace damaged burner
3. Replace gas control
1. Problem will stop after a few hours of operation
126116-01D 29
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OBSERVED PROBLEM
Fireplace produces a whis­tling noise when burner is lit
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. Turning gas control knob to HI position when burner is cold
2. Air in gas line
3. Dirty or partially clogged
burner orice
REMEDY
1. Turn gas control knob to LO position and let warm up for a minute
2. Operate burner until air is removed from line. Have gas line checked by local propane/LP or natural gas company
3. Clean burner (see Clean- ing and Maintenance, page 26) or replace burner
orice
Glass soots
Fireplace produces a clicking/ ticking noise just after burners are lit or shut off
Remote does not function
Dark residue on logs or inside
of replace
1. Debris around burner air mixer
2. Improper vent congura­tion
1. Metal expanding while heating or contracting while cooling
1. Battery is not installed or battery power is low
1. Air holes at burner inlet blocked
2. Burner ame holes blocked
3. Improper venting or exces­sive blockage
4. Excessive amounts of embers and pan material
1. Inspect the opening at the base of the burner by removing log/grate as­sembly to see that it is NOT packed with any type of material for log/grate removal
2. Check vent conguration specications (see Venting
Installation, page 10)
1. This is normal. If noise is excessive, contact quali-
ed service person
1. Replace 12-volt batteries in receiver and hand-held remote control
1. Clean out air holes at burner inlets. Periodically repeat as needed
2. Remove blockage or re­place burner
3. Have vent system inspect­ed, including termination cap. Remove any restric­tions or obstruction
4. Clear excess embers until a minimum gap of 1/2" remains under the grate
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126116-01D30
TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
OBSERVED PROBLEM
Fireplace produces unwanted odors
Fireplace shuts off in use
Gas odor even when control knob is in OFF position
POSSIBLE CAUSE
1. Gas leak. See Warning
statement above
1. High or gusting winds
2. Low line pressure
3. Pilot is partially clogged
4. Inner vent pipe leaking ex­haust gasses into system
5. Glass too loose and air tight gasket leaks in cor­ners after usage
6. Bad thermopile or thermo­couple
7. Improper vent cap instal­lation
1. Gas leak. See Warning
statement above
2. Control valve defective
REMEDY
1. Locate and correct all leaks (see Checking Gas Connections, page 17)
1. Fireplace has been tested for up to 40 mph winds. However, extreme condi­tions may occur. See Light- ing Instructions on page 25
2. Contact local propane/LP or natural gas company
3.
Clean pilot (see Cleaning and Maintenance, page 26)
4. Locate and correct all leaks (see Checking Gas Connections, page 17)
5. Tighten glass
6. Replace faulty component
7. Check for proper instal­lation and freedom from debris or blockage
1. Locate and correct all leaks (see Checking Gas Connections, page 17)
2. Replace control valve
Gas odor during combustion
126116-01D 31
1. Gas leak. See Warning statement above
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1. Locate and correct all leaks (see Checking Gas Connections, page 17)
SPECIFICATIONS
CD36MCN-LS Natural Gas
• Rating: 15,000/22,000 Btu/Hr
• Gas Type: Natural Gas Only
• Ignition: Piezo
• Manifold Pressure: 3.5" W.C.
• Orice Size (Main Burner): #43 DMS
• Minimum Inlet Supply Pressure: 4.5" W.C.
• Firebox Dimensions (HxWxD) (Flanges and
Standoffs Not Included in Measurements): 36 1/8" x 41 ¼" x 23 ½"
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call FMI PRODUCTS, LLC at 1-866-328-4537 for referral information. A list of authorized dealers can be found by visiting www.fmiproducts.com.
When calling have ready:
• model and serial numbers of your replace
• the replacement part number
CD36MCP-LS Propane/LP Gas
• Rating: 14,000/20,000 Btu/Hr
• Gas Type: Propane/LP Gas Only
• Ignition: Piezo
• Manifold Pressure: 10" W.C..
• Orice Size (Main Burner): #55 DMS
• Minimum Inlet Supply Pressure: 11" W.C.
• Firebox Dimensions (HxWxD) (Flanges and
Standoffs Not Included in Measurements): 36 1/8" x 41 ¼" x 23 ½"
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• replace will not produce specied heat
• propane/LP gas supply might be low (pro-
pane/LP units only)
You may feel your gas pressure is too low. If so, contact your local gas supplier.
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. If so, contact FMI PRODUCTS, LLC at 1-866-328-4537.
When calling please have your model and
serial numbers of your replace ready.
You can also visit FMI PRODUCTS, LLC's web site at www.fmiproducts.com.
www.fmiproducts.com
126116-01D32
ACCESSORIES
NOTE:
be available for all
All accessories may not
replace
models.
Purchase these accessories from an au­thorized dealer. If they can not supply these accessories call FMI PRODUCTS, LLC at 1-866-328-4537. A list of authorized dealers can be found.
BRICK LINER KITS
BL36D-A - 36" Warm Red Traditional Stacked Brick BL36DHS-A - 36" Ivory Herringbone Brick BL36DH-A - 36" Warm Red Herringbone Brick
FACE EXTENSION - FE-36M
124190-01 Right Face Extension 124191-01 Left Face Extension 124192-01 Top Face Extension
126116-01D 33
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6
7
14
13
10
18
19
29
2
12
8
16-2
16-6
16-4
16-5
16-3
16-1
1
9
3
15
30
31
17 32
34
35
33
20
21
25
22
23
24
28
26
27
37
38
39
36
4
5
5
4
11
PARTS
MODELS CD36MCN-LS AND CD36MCP-LS
PARTS AVAILABLE NOT SHOWN
KEY NO PART NO. DESCRIPTION NG LP QTY.
101142-01SA Lava Rock 1 110251-01 Micro Switch Assembly 1 26839 Embers 1 125243-01 Remote Control/Receiver kit 1
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126116-01D34
PARTS
MODELS CD36MCN-LS AND CD36MCP-LS
KEY NO. PART NO. DESCRIPTION NG LP QTY.
1 ** Firebox Assembly 1 2 ** Face Weldment 1 3 110994-01 Door Assembly 1 4 125519-01 Door Latch Magnet 2 5 125558-01 Door Latch Screw 8 6 ** Fireplace Top 1 7 ** Fireplace Top Insulation 1 8 ** Fireplace Surround 1 9 108078-01 Burner Assembly NG. 1
10 110985-01 Burner Base Gasket 1 11 125408-01 Screen Door Assembly 1 12 ** Electrical Duct Assembly 1 13 ** Gas Knock-Out Cover 2 14 ** Gas Conduit Assembly 1 15 109082-01 Heat Shield 1 16 109006-01 Log Set 1 16-1 110182-01 Front Log (Log 2) 1 16-2 109007-01 Rear Log (Log 1) 1 16-3 109009-01 Base Log (Log 5) 1 16-4 109008-01 Crossover Log (Log 3) 1 16-5 107348-01 Left Top Log (Log 6) 1 16-6 107347-01 Right Top Log (Log 4) 1 17 111 0 2 Screw #8-32 x 3/8 PPH Zinc 2 18 111 0 5 Screw #10 x 1/2 Zinc 9 19 111 7 9 Screw #10-24 x 1/4 Zinc 4 20 11237 Screw Trilab M4 x 8 mm 1 21 14389 HI-LO Sit Valve (Natural Gas) 1
22 097159-04 Piezo Ignitor 1 23 14500 Brass Fitting 2 24 111288-02 Flexible Connector 1 25 14511 Ignitor Bracket 1 26 14528 Brass Elbow Fitting 1 27 104506-01 Orice #43 1
28 110984-01 Aluminum Tubing Assembly 1 29 26808 Valve Bracket 1 30 26827 Switch Bracket 1 31 111911-01 Grate Base 1 32 110987-01 Burner Tube 1 33 108084-02 Pilot Assembly (Natural Gas) 1
34 ** Burner Base Assembly 1 35 110989-01 Left Refractory Brick Panel 1 36 110991-01 Rear Refractory Brick Panel 1 37 110990-01 Right Refractory Brick Panel 1 38 126114-01 Blower Assembly 1 39 127002-01 Thermodisc Magnetic Brckt. Assembly 1
108078-02 Burner Assembly LP. 1
14390 HI-LO Sit Valve (LP Gas) 1
104506-02 Orice #55 1
108084-03 Pilot Assembly (LP Gas) 1
** Not a eld replaceable part.
126116-01D 35
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WARRANTY
KEEP THIS WARRANTY
Model (
located on product or identication tag
Serial No. (
located on product or identication tag
Date Purchased __________________________
Keep receipt for warranty verication.
FMI PRODUCTS, LLC LIMITED WARRANTIES
Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects
in material and workmanship for a period of two (2) years from the date of rst purchase from an authorized dealer
provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.
For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date
of rst purchase.
Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be
free from defects in material and workmanship for 30 days from the date of rst purchase from an authorized dealer
provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.
The following terms apply to all of the above warranties:
Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.
This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only
when installed by a qualied installer in accordance with all local codes and instructions furnished with this product.
This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allow­ance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.
Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner.
All warranty will be voided if this product is used with a thermostat.
Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper installation, lack of proper maintenance, tampering, or alteration(s).
This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express warranty
excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all
implied warranties, including warranties of merchantability and tness for a particular purpose to two (2) years on new products and 30 days on factory reconditioned products from the date of rst purchase. FMI PRODUCTS, LLC
makes no other warranties regarding this product.
FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential damages.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
For information about this warranty contact:
New Products
Factory Reconditioned Products
Terms Common to All Warranties
) _____________________________
) __________________________
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4537
www.fmiproducts.com
126116-01 Rev. D 02/13
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