FMG TLN370, TLN430, TLN470, TLN570 Operator's Manual

EQUIPMENT
LLP FARM MACHINERY GROUP OY
LEVYTIE 4 ● 74510 IISALMI
PUH. +358 (0) 20 1984 020 ● FAX 020 1984 029
OPERATORS MANUAL
TLN370/ TLN430
/TLN470/ TLN570
ORIGINAL
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 2
ORIGINAL
EY-VAATIMUSTENMUKAISUUSVAKUUTUS TUOTTEESTA
LLP Farm Machinery Group Oy vakuuttaa, että markkinoille saatettu kone täyttää direktiivin 2006/42/EY ja standardit SFS-EN ISO 12100 ja SFS-ISO730-1.
FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
LLP Farm Machinery Group Oy försäkrar härmed till marknader att tillförda maskin uppfyller maskindirektivet 2006/42/EY och standard SFS-EN ISO 12100 och SFS-ISO730-1.
CERTIFICATE OF CONFORMITY FOR A PRODUCT
LLP Farm Machinery Group Oy certifies that the following machine, which has been brought into the market, conforms to directives 2006/42/EY and standards SFS-EN ISO 12100 and SFS-ISO730-1.
SAMSVARSERKLÆRING FOR MASKIN
LLP Farm Machinery Group Oy bekrefter herved at følgende maskin, som er sendt ut på markedet, er i sam­svar med direktivene 2006/42/EF, SFS-EN ISO 12100 og SFS-ISO730-1.
Tuote / Produkt / Product / Produkt: Valmistusnumero / Tillverkningsnummer
/ Serial number / Serienummer: Teknisen tiedoston kokoaja / Teknisk
dokumentation samlare / Technical file collector: Sakari Ruotanen
Valmistaja / Tillverkare / Manufacturer LLP Farm Machinery Group Oy / Produsent:
Osoite / Adress / Address / Adresse: Levytie 4, FIN-74510 Iisalmi Puhelin / Telefon / Telephone: +358 (0) 201 984 020
Paikka / Ort / Place / Sted: Iisalmi Aika / Datum / Date / Dato: Allekirjoitus / Underskrift / Signature
/ Signatur:
Nimenselvennys / Namnförtydligande Markku Lappalainen / Clarification of signature / Tydeliggjøring av signatur:
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 3
WARRANTY TERMS
All the products produced by LLP Farm Machinery Group Oy have twenty four (24) months warranty.
During the warranty period all the defects in material and in workmanship will be covered, in practical life
FMG will replace defected parts with the new parts. Travelling expenses and freight of parts are not in­cluded in warranty.
Warranty will start in the beginning of usage of the product, if nothing else has been agreed.
Warranty is not covering damages due to misuse of product or use in the purposes where it has not been
designed, lack of services or product has been modified without the permission of FMG.
Wearing of the normal usage is not covered by the warranty.
Losses in income, costs and loosen working hours caused by the defected part is not covered by the war-
ranty.
Warranty repairs should be done by the FMG service dealer or service dealer appointed by the manufac- turer.
In case the defects shown in reclamation is not valid or if case otherwise is not in the warranty area FMG has right to reject from the compensation.
Warranty reclamation should be done in written form by the FMG seller within one (1) month after notifying the defect.
IN CASE OF DEFECT PROCEDURE IS AS FOLLOW:
clarify the defect and defected area
be prepared to deliver defected parts to the manufacturer
contact FMG seller and make reclamation as follows:
- type of the product and serial number
- delivery date of the product (invoicing date)
- date of the damage
- description of the damage and pictures
- description of the working conditions and the type of the base machine
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 4
TO THE OPERATOR
The purpose of this is manual is to provide support and instructions to road dragger users. Manual contains detailed instructions for driving, operating and maintaining the road dragger. Make sure that your new road dragger is always handled and maintained in the correct way in order to ensure reliability and economical operation for many years.
We recommend that you read the manual thoroughly. Follow the maintenance and service program carefully and include the daily maintenance in your normal routine. This is both you and your tractor interest.
Maintenance, repairs and adjustments which are not described in this Operator Manual require the use of special tools and exact technical data. In case of that kind need please contact your FMG seller or factory.
Use only genuine FMG spare parts for optimum performance from your tractor and road dragger. Spares will be sold through the FMG seller.
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 5
TABLE OF CONTENT
1. SAFETY INSTRUCTIONS ......................................................................................................................... 6
2. CONSTRUCTION ...................................................................................................................................... 8
3. TECHNICAL SPESIFICATIONS ............................................................................................................. 10
4. INSTRUCTIONS ...................................................................................................................................... 10
4.1. Usage area ...................................................................................................................................... 10
4.2. Instructions....................................................................................................................................... 10
4.3. Basic adjustments ............................................................................................................................ 11
4.4.
Adjustment of the rear light .............................................................................................................. 13
5. SERVICE ................................................................................................................................................. 14
5.1. Daily service..................................................................................................................................... 14
5.2. Weekly service ................................................................................................................................. 14
5.3. Service after 500 hours .................................................................................................................... 14
5.4. Annual service ................................................................................................................................. 14
5.5. Lubrication points ............................................................................................................................. 15
5.6. Screws to be tighten ........................................................................................................................ 17
6. ELECTRIC CONTROL ............................................................................................................................ 18
7. JOYSTICK STEERING ........................................................................................................................... 20
7.1. Road dragger control ....................................................................................................................... 20
7.2. Screen .............................................................................................................................................. 25
7.3. USER SELECTION, selection button A ........................................................................................... 27
7.4. PARAMETERS, selection button P ................................................................................................. 28
7.5. DIAGNOSTICS, selection button D ................................................................................................. 31
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 6
1. SAFETY INSTRUCTIONS
This section summarizes the regulations that must always be followed when working with the road dragger. However, these regulations do not exempt the driver from statutory and other national regulations regarding traffic safety and occupational health and safety. Safety regula­tions that apply to different types of working sites and existing road traffic laws must always be observed. Tractor safety regulations accepted by the Finnish occupational safety and health administration have already been taken into account in the equipment design. The following section describes general safety precautions that must be observed regarding the use of the road dragger.
IMPORTANT Do not use the road dragger for other purposes than it has been de-
signed. Please read this manual carefully before using the implement.
IMPORTANT Before driving, make sure that all movements and functions work cor-
rectly.
DANGER When testing different movements of the grader make sure that there is
no one close to tractor. Safety distance 10 meters.
IMPORTANT Advise other users on the use of the implement and ask them to read the
manual.
DANGER Do not operate a faulty implement.
IMPORTANT Use the rotary beacon while working.
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 7
WARNING Observe the manufacturer's instructions while working.
WARNING Pay attention to other road users.
IMPORTANT Always lower the implement and stop the engine before leaving the cab.
IMPORTANT Never service or clean an implement that is resting on the hydraulics.
Use mechanical support. Always stop the engine for maintenance.
WARNING Do not disconnect, connect or tighten pressurized hydraulic plugs.
WARNING Do not inhale oil mist if a pressurized component becomes damaged. If
oil comes into contact with the eyes, rinse with plenty of water and con­tact a doctor immediately.
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 8
2. CONSTRUCTION
1. Frame
2. Blade frame
3. Extra wing (option)
4. Cylinder
5. Rear axle
6. Swinging bar (option)
7. Stabilizer rod
8. Stone rake
8
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 9
1. Frame
2. Blade frame
3. Extra wing (option)
4. Cylinder
5. Rear axle
6. Swinging bar (option)
7. Stabilizer rod
8. Stone rake with support wheels (option)
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 10
3. TECHNICAL SPESIFICATIONS
*Without extra wing and swinging drawbar
Sound level is less 70dB (A).
4. INSTRUCTIONS
4.1. Usage area
Road dragger has been designed to balance graveled roads and yards, however dragger could be used also to the slush removing
4.2. Instructions
Before use take care that dragger is engaged properly to the tractor hitch and all the hydraulics and electrics are well coupled.
Test drive and make sure that dragger works fully. In case of reparation or is equip­ment is new take care that hydraulic doesn´t make any impetuous movement be­cause of air in the system.
When driving take care that you can see whole of the working area and there are not anyone in that area.
When disengaging dragger take care all the hydraulic hoses have covers on top of the quick coupling.
When disengaging dragger from the tractor, at first disengage the pressure hose and use the joystick in each operating position while tank hose is connected. Then the pressure from valves will be removed.
In case of leaving dragger to the outdoor storage take care that ground is balanced to help next engagement.
Model
Width
Width with extra wing
Length
Number of
blades
Hydraulics needed
Joystick control
Weight
Attachment
to tractor
TLN370
275 cm
310 cm
855 cm 3 Power Beyond
3700 kg
Hitch
TLN430
310 cm
350 cm
890 cm 4 Power Beyond
4350 kg
Hitch
TLN470
310 cm
350 cm
920 cm 4 Power Beyond
4700 kg
Hitch
TLN570
350 cm
370 cm
920 cm 4 Power Beyond
5700 kg
Hitch
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 11
Maximum allowed driving speed in transportation is 50 km/h. If road dragger is connected through Power Beyond and it doesn’t move (the pump
pressure doesn’t rise), tighten the stop screw under the plug (Picture 1).
Picture 1. The stop screw under the plug
4.3. Basic adjustments
Picture 2. Road dragger basic adjustment
Road dragger will be driven to the balanced surface and adjusted as follows: The first blades will be around 50 mm smaller compared to the middle blade. Work­ing depth will be adjusted by lifting and sinking front part of the dragger. General working depth will be adjusted by working depth cylinder (picture 2).
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 12
Picture 3. Adjustment of the stone rake
Picture 4. Adjustment of the stone rake with support wheels
Stone rake will be adjusted to the same depth or 10 – 20 mm higher compared to the middle blade (Picture 3 and Picture 4).
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 13
4.4.
Adjustment of the rear light
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 14
5. SERVICE
One of the most important things to keep dragger always in a good shape is service done in the correct time. Service costs are low compared to the corrections caused by the undone service. This service contains all the lubrications, checks and adjust­ments.
5.1. Daily service
- Check the wear of the blade
- Check the fastening screws
- Test all the movements
- Clean the dragger after the working day
- Check the wear of the stinger pins
- Lubricate stinger blade pins
5.2. Weekly service
- Lubricate all the nipples
- Check all the hydraulics and hoses
5.3. Service after 500 hours
- Check the wear of the stinger pins
- Check the tightness of the screws
5.4. Annual service
All above mentioned points. Lubricate all the lubrication points when the season is over.
NB! When making service take care that earlier mentioned points will
be done.
NB! Tightness of the screws should be checked also after the first
drive.
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 15
5.5. Lubrication points
Lubricate nipples shown in the picture every week. Clean the top of the nipple before lubrication.
Lubrication points of road dragger that has stone rake without support wheels:
1. Rear axle 8 units
2. Wheel packer 2 units
3. Joint sleeve 21 units
4. Articulation bearings of cylinders 13 units
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 16
Lubrication points of road dragger, that has stone rake with support wheels:
1. Rear axle 8 units
2. Wheel packer 2 units
3. Joint sleeve 19 units
4. Articulation bearings of cylinders 13 units
5. Bearings of support wheels 4 units, joint sleeve 2 units
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 17
5.6. Screws to be tighten
Tighten all the screws after the first 10 hours and after that after 500 hours. Check the tightness of the blade daily basis as follows:
- Screws of the stabilizer rod
- Screws of the wheel packer
- Screws of the blade frame
- Screws of the blade
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 18
6. ELECTRIC CONTROL
Draw bar
Tilt
Extra wing
Front end lift
Working depth
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 19
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 20
7. JOYSTICK STEERING
7.1. Road dragger control
When the grader power is on screen will show FMG logo on a black base (picture 5).
Picture 5. Screen when tractor main power is on
Put the power on by pressing OK-button (Picture 6) and after that screen will be in basic mode (picture 6).
Picture 6. OK-button
OK-button
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 21
Kuva 7. Näyttö on perustilassa
Picture 8. Adjustment of the working depth
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 22
Picture 9. Tilt adjustment
Picture 10. Front height adjustment
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 23
Picture 11. Adjustment of the extra wing
Picture 12. Draw bar control
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 24
Picture 13. Adjustment of the stone rake from left side
Picture 14. Adjustment of the stone rake from right side
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 25
7.2. Screen
Picture 15. Screen values and buttons
Info – field will tell by text what function will be used
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 26
Selection button A
Selection button P
Selection button D
Monitor D1
Joystick D1.1 Valves D1.2 Steering boxes D1.3 Versio D1.4 Hours D1.5
Select user A1
User1 A1.1 User2 A1.2 User3 A1.3 User4 A1.4 User5 A1.5
Joystick P1
Horizontal deadband P1.1 Vertical deadband P1.2 Swing deadband P1.3
Adjustments P2
Lift P2.1
Steering direction P2.1.1 Speed down P2.1.2 Speed up P2.1.3
Front end P2.2
Steering direction P2.2.1 Speed down P2.2.2 Speed up
Swinging bar P2.3
Steering direction P2.3.1 Speed left P2.3.2 Speed right
Wing P2.4
Steering direction P2.4.1 Speed down P2.4.2 Speed up
Tilt P2.5
Steering direction P2.5.1 Speed L P2.5.2 Speed R
Stonerake P2.6
Steering direction P2.6.1 Speed down P2.6.2 Speed up
Kielivalinta P3
GB P3.1 FI P3.2 N P3.3 EST P3.4 RUS P3.5 S P3.6
Stonerake Zoom
Steering direction P2.6.1 Speed out P2.6.2 Speed in
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 27
7.3. USER SELECTION, selection button A
Picture 16. Selection button A
Select User A1
Space for 5 users, user 1…5
Picture 17. Select user
User will be selected by pressing pill buttons up/down and by pressing OK – button. Every user is able to set his own settings which will be find under the selection button P.
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 28
7.4. PARAMETERS, selection button P
Picture 18. Selection button P
The operation will be picked up by using adjustment buttons up/down, push right gives opera­tion push left returns it and saving with the OK button.
Joystick P1
Horizontal dead zone P1.2
- sideways dead zone of joystick will be adjusted to avoid involuntary move­ments.
Values will be set by pressing pill buttons up/down and saved by pressing OK – button (Picture
19).
Picture 19. Value saving
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 29
Vertical dead zone P1.3
- forward/reverse dead zone will be adjusted to avoid involuntary movements
Rocker switch dead zone P1.4
- rocker switch dead zone will be adjusted to avoid involuntary turning
Adjustment of the movements P2
Lift P2.1
- joystick P2.1.1
steering direction of joystick is able to change
- speed down P2.1.2
- speed up P2.1.3
Front end P2.2
- Joystick P2.2.1
steering direction of joystick is able to change
- speed down
- speed up
Swinging bar P2.3
- Joystick P2.3.1
steering direction of joystick is able to change
- speed left P2.3.2
- speed right P2.3.3
Wing P2.4
- Joystick P2.4.1
steering direction of joystick is able to change
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 30
- Speed down P2.4.2
- Speed up P2.4.3
Tilt P2.5
- Joystick P2.5.1
steering direction of joystick is able to change
- speed left
- speed right
Stonerake P2.6
- Joystick P2.6.1
steering direction of joystick is able to change
- speed up
- speed down
Stonerake Zoom P2.7
- Joystick P2.7.1
steering direction of joystick is able to change
- speed out
- speed in
Language selection P3
GB – englanti
FI – suomi
N – norja
EST – viro
RUS – venäjä
S – ruotsi
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 31
7.5. DIAGNOSTICS, selection button D
Monitor D1
Picture 20. Monitor
Joystick D1.4
- checking of the joystick functions (Picture 21)
Picture 21. Joystick information
X – Horizontal Y – Vertical Z – Rocker switch
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 32
Valves D1.5
- steering power, power to the electronic valves
Control units D1.6
- internal info from control unit as temperature
Versio D1.7
- versio of program
Working hours D1.8
- data of the working hours
OPERATOR MANUAL D00018I (CE 14600) ROAD DRAGGER
Sivu 33
LLP FARM MACHINERY GROUP OY
LEVYTIE 4 74510 IISALMI, FINLAND
PUH. +358 (0)20 1984 020 FAX +358 (0)20 1984 029
www.fmg.fi
Loading...