EQUIPMENT
LLP FARM MACHINERY GROUP OY
LEVYTIE 4 ● 74510 IISALMI
PUH. +358 (0) 20 1984 020 ● FAX +358 (0) 20 1984 029
OPERATORS MANUAL
PA300-PA390
ORIGINAL
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
Sivu 2
ORIGINAL
EY-VAATIMUSTENMUKAISUUSVAKUUTUS TUOTTEESTA
LLP Farm Machinery Group Oy vakuuttaa, että markkinoille saatettu kone täyttää direktiivin
2006/42/EY ja standardit SFS-EN ISO 12100 ja SFS-ISO730-1.
FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
LLP Farm Machinery Group Oy försäkrar härmed att tillförda maskin uppfyller
maskindirektivet 2006/42/EY och standard SFS-EN ISO 12100 och SFS-ISO730-1.
CERTIFICATE OF CONFORMITY FOR A PRODUCT
LLP Farm Machinery Group Oy certifies that the following machine, which has been brought into
the market, conforms to directives 2006/42/EY and standards SFS-EN ISO 12100 and SFS-ISO730-1.
SAMSVARSERKLÆRING FOR MASKIN
LLP Farm Machinery Group Oy bekrefter herved at følgende maskin, som er sendt ut på markedet, er i samsvar med direktivene 2006/42/EF, SFS-EN ISO 12100 og SFS-ISO730-1.
Tuote / Produkt / Product / Produkt:
Valmistusnumero / Tillverkningsnummer
/ Serial number / Serienummer:
Teknisen tiedoston kokoaja / Teknisk
dokumentation samlare / Technical file collector: Sakari Ruotanen
Valmistaja / Tillverkare / Manufacturer LLP Farm Machinery Group Oy
/ Produsent:
Osoite / Adress / Address / Adresse: Levytie 4, FIN-74510 Iisalmi
Puhelin / Telefon / Telephone: +358 (0) 201 984 020
Paikka / Ort / Place / Sted: Iisalmi
Aika / Datum / Date / Dato:
Allekirjoitus / Underskrift / Signature
/ Signatur:
Nimenselvennys / Namnförtydligande Markku Lappalainen
/ Clarification of signature
/ Tydeliggjøring av signatur:
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
Sivu 3
WARRANTY TERMS
All the products produced by LLP Farm Machinery Group Oy have twenty four (24) months
warranty.
During the warranty period all the defects in material and in workmanship will be covered, in
practical life FMG will replace defected parts with the new parts. Travelling expenses and
freight of parts are not included in warranty.
Warranty will start in the beginning of usage of the product, if nothing else has been agreed.
Warranty is not covering damages due to misuse of product or use in the purposes where it
has not been designed, lack of services or product has been modified without the permission of
FMG.
Wearing of the normal usage is not covered by the warranty.
Losses in income, costs and loosen working hours caused by the defected part is not covered
by the warranty.
Warranty repairs should be done by the FMG service dealer or service dealer appointed by the
manufacturer.
In case the defects shown in reclamation is not valid or if case otherwise is not in the warranty
area FMG has right to reject from the compensation.
Warranty reclamation should be done in written form by the FMG seller within one (1) month
after notifying the defect.
In case of defect procedure is as follows:
- clarify the defect and defected area
- be prepared to deliver defected parts to the manufacturer
- contact FMG seller and make reclamation as follows:
• type of the product and serial number
• delivery date of the product (invoicing date)
• date of the damage
• description of the damage and pictures
• description of the working conditions and the type of the base machine
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
Sivu 4
TO THE OPERATOR
The purpose of this is manual is to provide support and instructions to butterfly plough users. Manual contains detailed instructions for driving, operating and maintaining the
plough. Make sure that your new plough is always handled and maintained in the correct
way in order to ensure reliability and economical operation for many years.
We recommend that you read the manual thoroughly. Follow the maintenance and service
program carefully and include the daily maintenance in your normal routine. This is both
you and your tractor interest.
Maintenance, repairs and adjustments which are not described in this Operator Manual
require the use of special tools and exact technical data. In case of that kind need please
contact your FMG seller or factory.
Use only genuine FMG spare parts for optimum performance from your tractor and plough.
Spares will be sold through the FMG seller.
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
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TABLE OF CONTENTS
1. SAFETY INSTRUCTIONS ......................................................................................................................... 6
2. CONSTRUCTION ...................................................................................................................................... 8
3. TECHICAL SPESIFICATION .................................................................................................................... 9
4. BUTTERFLY PLOUGH USE..................................................................................................................... 9
4.1. Using plough ...................................................................................................................................... 9
4.2. Instructions......................................................................................................................................... 9
4.3. Butterfly plough use: ........................................................................................................................ 10
4.4. Pressure adjustment of the hydraulic suspension ........................................................................... 12
5. HYDRAULIC SCHEMA ........................................................................................................................... 13
5.1. Butterfly plough with the standard hydraulic .................................................................................... 13
5.2. Butterfly plough with the 6/2 electric valve ...................................................................................... 14
6. SERVICE ................................................................................................................................................. 15
6.1. Daily service..................................................................................................................................... 15
6.2. Weekly service ................................................................................................................................. 15
6.3. Service after 500 working hours ...................................................................................................... 15
6.4. Annual service ................................................................................................................................. 15
6.5. Lubrication ....................................................................................................................................... 17
6.6. Screws to be tighten ........................................................................................................................ 18
7. ELECTRIC VALVE CABLES .................................................................................................................. 19
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
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1. SAFETY INSTRUCTIONS
This section summarizes the regulations that must always be followed when working with the
plough. However, these regulations do not exempt the driver from statutory and other national
regulations regarding traffic safety and occupational health and safety. Safety regulations that
apply to different types of working sites and existing road traffic laws must always be observed.
Tractor safety regulations accepted by the Finnish occupational safety and health administration have already been taken into account in the equipment design. The following section describes general safety precautions that must be observed regarding the use of the plough.
IMPORTANT
Do not use the plough for other purposes than it has been designed.
Please read this manual carefully before using the implement.
IMPORTANT
Before driving, make sure that all movements and functions work cor-
rectly.
DANGER
When testing different movements of the plough make sure that there is
no one close to tractor. Safety distance 5 meters.
IMPORTANT
Advise other users on the use of the implement and ask them to read the
manual.
DANGER
Do not operate a faulty implement.
IMPORTANT
Use the rotary beacon while working.
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
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WARNING
Observe the manufacturer's instructions while working.
WARNING
Pay attention to other road users.
IMPORTANT
Always lower the implement and stop the engine before leaving the cab.
IMPORTANT
Never service or clean an implement that is resting on the hydraulics.
Use mechanical support. Always stop the engine for maintenance.
WARNING
Do not disconnect, connect or tighten pressurized hydraulic plugs.
WARNING
Do not inhale oil mist if a pressurized component becomes damaged. If
oil comes into contact with the eyes, rinse with plenty of water and contact a doctor immediately.
DANGER
Pay attention to the direction of the plough in relation to the tractor. The
plough attempts to steer the tractor.
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BUTTERFLY PLOUGH
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2. CONSTRUCTION
Picture 1. Areal plough construction
Perforated blade (option)
Rubber perforated blade
(option)
Hard metal blade (option)
Rubber blade (option)
Even blade (standard )
Hydraulic suspension cylinder
Adapter
Led-daytime
running lights
Screw adjustable legs
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BUTTERFLY PLOUGH
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3. TECHNICAL SPECIFICATION
Model
Height (cm)
Width (cm)
Working width (cm)
Wing angle
Weight (kg)
PA300
138
397
220 - 305
41 / 45
895
PA330
145
428
240 - 335
41 / 45
935
PA360
152
460
260 - 365
41 / 45
975
PA390
159
490
285 - 395
41 / 45
1040
Sound level is less than 70 dB (A)
4. BUTTERFLY PLOUGH USE
4.1. Using plough
Butterfly plough is especially designed to the light traffic roads. Butterfly plough is
beneficial also when cleaning yards and terminals.
4.2. Instructions
Before use check that plough is engaged properly to the working machine and all
the locking´s are well done.
Test drive working machine and plough combination to ensure that all have been
engaged well. If plough is new or it have been modified ensure that air has been
eliminated from the system. Air in hydraulic system could cause unexpected movements.
When using areal plough ensure that your sight is clear to the ploughing area and
there is not anyone in the dancer zone.
When disengage plough, put shields to the hydraulic hoses.
When disengage plough outside ensure that ground is balanced to help next en-
gage. Wood blocks would be beneficial to balance the area.
If plough will stay longer period without usage, lubricate piston rods with
CORRSHIELD VPCI-369 corrosion shield or with storage oil to avoid corrosion.
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
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4.3. Butterfly plough use:
Engage plough to the working machine that floating bar is in the mid position and
plough is in the balanced position (Picture 2).
Picture 2. Floating bar in the mid position
In case the adapter is wrong change adapter and ensure that screws are tightened
well.
Turn wing to the correct angle to get best possible ploughing result.
IMPORTANT
When plough is new take care that air from hydraulic system will be eliminated by
turning cylinders against to the limit stoppers couple of the time.
Adjust support legs in order to blade will get correct height from the surface.
In case of front loader application beam support are recommended.
Working position of plough is correct when frame is in the upright position (Picture
3).
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BUTTERFLY PLOUGH
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Picture 3. Plough frame in the upright position
In normal working position hydraulic suspension cylinder is in the minimum position.
Blade angle is possible to adjust by moving suspension cylinder to another hole (3
different alternative) (Picture 4).
Picture 4. 3 holes for the hydraulic suspension cylinder
Blade angle could be adjusted also on the drive by adjusting hydraulic suspension
cylinder.
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
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4.4. Pressure adjustment of the hydraulic suspension
Factory adjustment of hydraulic suspension is 110 bar. Factory adjustment will be
reached by tightening screw fully and opening it 6,5 round back.
Picture 5. Pressure adjustment of the hydraulic suspension
Releasing the adjustment screw (Picture 5), tightness will go down and by tightening
tightness go up. Pre-pressure of the accumulator is 70 bars and due to that pressure
value under that won´t return released cylinder.
OBSERVE:
Hydraulic suspension won´t work if piston rod is fully out.
OBSERVE:
Too tight adjusted hydraulic suspension could cause danger situation both to
the driver and equipment.
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BUTTERFLY PLOUGH
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5. HYDRAULIC SCHEMA
5.1. Butterfly plough with the standard hydraulic
Picture 6. Butterfly plough with the standard hydraulic
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
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5.2. Butterfly plough with the 6/2 electric valve
/
Picture 7. Butterfly plough with 6/2 electric valve
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BUTTERFLY PLOUGH
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6. SERVICE
The most important thing to get maximum reliability is good service in time. Service
costs are smaller compared to the repairing´s costs. Below mentioned service includes all the lubrications and adjustments.
6.1. Daily service
- Check all the blades
- Check tightness of the fastening screws
- Test drive all the movements
- Clean the equipment in the end of the working day
6.2. Weekly service
- Lubricate all the nipples
- Check that there are no leakages
6.3. Service after 500 working hours
- Check all the pins and tightness
- Check tightness of the screws
6.4. Annual service
All above mentioned. Lubricate all the lubrication points always when leaving
equipment to the storage.
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
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NB!
When serving you should follow the service table also taking care
of the previous services.
NB!
Tightness of the screws should be checked also after the first
drive.
NB!
Lubricate also piston rods when leaving equipment to the storage
place.
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
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6.5. Lubrication
Lubricate nipples shown in the picture (Picture 8). Clean the top of the nipple before
lubrication.
Picture 8. Lubrication
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BUTTERFLY PLOUGH
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6.6. Screws to be tighten
Tighten all the screws after 10 hours´ drive and after that between 500 working
hours.
1. Tightening nut of the main pin in the center
2. Tightening screw of the support leg
3. All the blade screws
4. Tightening screws of the paving stone pin
5. Tightening screws of the adapters.
Picture 11. Screws to be tighten
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BUTTERFLY PLOUGH
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7. ELECTRIC VALVE CABLES
Connection for 8/3 valve:
Yellow-green→ground 3/31
Blue→supply for valve 1 2/54g
Brown→supply for valve 2 4/R
Connection for 6/2 valve:
Ground 3/31
Supply for valve 1 2/54g
OPERATORS MANUAL D0003D
BUTTERFLY PLOUGH
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LLP FARM MACHINERY GROUP OY
LEVYTIE 4
74510 IISALMI, FINLAND
PUH. +358 (0)20 1984 020
FAX +358 (0)20 1984 029
www.fmg.fi
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