Flyzone HCAA2511 User Manual

™

SPECIFICATIONS

Wingspan:

47 in
[1195 mm]

INSTRUCTION

MANUAL

WARRANTY

Hobbico® guarantees this kit to be free from defects in both

material and workmanship at the date of purchase. This warranty
does not cover any component parts damaged by use or
modification. In no case shall Hobbico’s liability exceed the
original cost of the purchased kit. Further, Hobbico reserves
the right to change or modify this warranty without notice.

In that Hobbico has no control over the final assembly or material
used for final assembly, no liability shall be assumed nor
accepted for any damage resulting from the use by the user of
the final user-assembled product. By the act of using the
user-assembled product, the user accepts all resulting liability.

If the buyer is not prepared to accept the liability associated
with the use of this product, the buyer is advised to return

Wing

Area:

Weight:

Wing

Loading:

Length:

Radio:

this kit immediately in new and unused condition to the
place of purchase.

To make a warranty claim send the defective part or item to
Hobby Services at the address below:

Hobby Services

3002 N. Apollo Dr. Suite 1

Champaign IL 61822 USA

Include a letter stating your name, return shipping address, as
much contact information as possible (daytime telephone
number, fax number, e-mail address), a detailed description of the
problem and a photocopy of the purchase receipt. Upon receipt of
the package the problem will be evaluated as quickly as possible.

390 sq in
[25.2 dm

27 oz
[770 g]

10 oz/sq ft
[31 g/dm

39 in
[990 mm]

4-Channel
Tactic

2.4GHz (included)
with receiver &
4 micro servos

2

]

2

]

™

TTX404

READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT

INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.

Entire Contents © Copyright 2009 HCAA2511 Mnl

TABLE OF CONTENTS

purchase a second Tactic TTX404 2.4GHz transmitter or fi nd
a fl ying buddy that has a Flyzone SkyFly Max

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

AMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . .2

ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . .3

OPTIONAL BATTERIES & CHARGERS. . . . . . . . . . . . . .3

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . .3

KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

KIT INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ASSEMBLE THE MODEL . . . . . . . . . . . . . . . . . . . . . . . . .5

Assemble the Wings . . . . . . . . . . . . . . . . . . . . . . . . . .5

Install the Tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Hook up the Controls. . . . . . . . . . . . . . . . . . . . . . . . . .6

Final Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Balance the Model (C.G.). . . . . . . . . . . . . . . . . . . . . .12

PREFLIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Identify Your Model. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Charge the Battery. . . . . . . . . . . . . . . . . . . . . . . . . . .12

Balance Propellers. . . . . . . . . . . . . . . . . . . . . . . . . . .12

MOTOR SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . .13

LITHIUM BATTERY HANDLING AND USAGE. . . . . . . .13

RADIO SYSTEM INSTRUCTIONS . . . . . . . . . . . . . . . . .13

FLYING YOUR SKYFLY MAX . . . . . . . . . . . . . . . . . . . . .16

Find a Suitable Flying Site. . . . . . . . . . . . . . . . . . . . .16

Perform a Range Check. . . . . . . . . . . . . . . . . . . . . . .16

Monitor Your Flight Time. . . . . . . . . . . . . . . . . . . . . . .16

Take Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Flying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Some Things You Will Learn About R/C Flying . . . . .18

AFTER EACH FLIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . .18

REP AIRING YOUR MODEL. . . . . . . . . . . . . . . . . . . . . . .18

INTRODUCTION

Thank you for purchasing the Flyzone SkyFly Max! This

instruction manual will help set you on your wa y to learn to fl y .

You’ve probably already noticed that the SkyFly Max is a little

different from other trainers you’ve seen. It is, in fact, quite

different! Many trainers in this class ha v e 3-channel control –

that is: Elevator, Rudder, and Throttle. Your new SkyFly Max

has a full 4-channel control system. Y ou get Elev ator , Rudder ,

Throttle, and Ailerons, so your next steps can be into the

more advanced airplanes you dream of. We give you the

lightweight power of a brushless motor and a big capacity

LiPo battery you can use in your next airplane, along with

an innovative new Tactic 2.4GHz radio system. This has the

added convenience of a wireless trainer function. You can

even teach a friend to fl y after you’ve learned! W e’v e pac k ed

the SkyFly Max with the features you’ll need to grow! We

believe that you’ll like your new trainer so much that you’ll
want to keep it around for years to come.

Although this is a trainer and is very resilient, you will need

to seek the help of an experienced R/C pilot. Visit your local

hobby shop or contact the AMA for a list of R/C fl ying fi elds

and clubs in your area. We highly recommend that you

For the latest technical updates or manual corrections to
the Flyzone SkyFly Max visit the Hobbico
hobbico.com. Open the “Airplanes” link, and then select the
Flyzone SkyFly Max. If there is new technical information or
changes to this model, a “tech notice” box will appear in the
upper left corner of the page.

®

web site at www.

AMA

We urge you to join the AMA (Academy of Model Aeronautics)
and a local R/C club. The AMA is the go verning body of model
aviation and membership is required to fl y at AMA clubs.

Though joining the AMA provides many benefi ts, one of the

primary reasons to join is liability protection. Coverage is not
limited to fl ying at contests or on the club fi eld. It e ven applies
to fl ying at public demonstrations and air shows. Failure to
comply with the Safety Code (excerpts printed in the back of
the manual) may endanger insurance coverage. Additionally,
training programs and instructors are available at AMA club
sites to help you get started the right way. There are over
2,500 AMA chartered clubs across the countr y. Contact the

AMA at the address or toll-free phone number below.

Academy of Model Aeronautics

5151 East Memorial Drive
Muncie, IN 47302-9252

Tele. [phone]

Fax [phone]
Or via the Internet at:

http://www.modelaircraft.org

IMPORTANT!!! Two of the most important things you can do
to preserve the radio controlled aircraft hobby are to avoid
fl ying near full-scale aircraft and avoid fl ying near or over

groups of people.

PROTECT YOUR MODEL, YOURSELF

& OTHERS… FOLLOW THESE

IMPORTANT SAFETY PRECAUTIONS

1. Y our SkyFly Max should not be considered a to y, but r ather
a sophisticated, working model that functions very much like
a full-size airplane. Because of its performance capabilities,
the SkyFly Max, if not assembled and operated correctly,

could possibly cause injury to you or spectators and damage

to property.

2. Y ou must assemble the model accor ding to the instructions.
Do not alter or modify the model, as doing so may result in an
unsafe or unfl yable model. In a few cases the instructions may

differ slightly from the photos. In those instances the written
instructions should be considered as correct.

3. If you are not an experienced pilot or have not fl own
this type of model before, we recommend that you get

2

the assistance of an experienced pilot in your R/C club for

your fi rst fl ights. If you’re not a member of a club, your local

hobby shop has information about clubs in your area whose
membership includes experienced pilots.

4. While this kit has been fl ight tested to exceed normal use,
if the plane will be used for extremely high stress fl ying, such
as racing, or if a motor larger than one in the recommended
range is used, the modeler is responsible for taking steps to
reinforce the high stress points and/or substituting hardware
more suitable for the increased stress.

We, as the kit manuf acturer, provide you with a top quality,
thoroughly tested kit and instructions, but ultimately the
quality and fl yability of your fi nished model depends
on how you build it; therefore, we cannot in any way
guarantee the performance of your completed model,
and no representations are expressed or implied as to the
performance or safety of your completed model.

Replacement Battery

Hobbico Flyzone 11.1V (3S) 1800mAh LiPo

❏

(HCAA3984)

Optional Batteries

Hobbico Flyzone 11.1V (3S) 1800mAh LiPo

❏

(HCAA3840)

11.1V (3S) 1500mAh SuperTigre

❏

11.1V (3S) 1800mAh SuperTigre LiPo (SUPP1050)

❏

The batteries listed below will work with this model but you

will also need to purchase the adapter listed.

Deans

❏

11.1V (3S) 1600mAh BP Series LiPo (GPMP0719)

❏

11.1V (3S) 1800mAh Power Series LiPo (GPMP0515)

❏

11.1V (3S) 2200mAh Power Series LiPo (GPMP0520)

❏

®

Ultra Male to SuperTigre® ESC Adapter

(SUPM0040)

®

LiPo (SUPP1040)

ADDITIONAL ITEMS REQUIRED

In order to build your SkyFly Max, you will need to purchase

some regular (foam safe not required) CA and have a few
common household tools on hand. The following is a list of
required and optional supplies and tools you will need:

Required Items

1/2 oz. [15g] Thin Pro

❏

#1 Phillips Screw Driver

❏

Scissors

❏

Pliers, regular & needle-nose

❏

Felt-Tipped Pen (TOPQ2510)

❏

Optional Items

1/2 oz. [15g] Medium Pro CA+ (GPMR6007)

❏

CA applicator tips (HCAR3780)

❏

2 oz. [60g] Foam Safe CA Activator (GPMR6035)

❏

CA debonder (GPMR6039)

❏

Great Planes

❏

#1 Hobby knife (HCAR0105)

❏

#11 blades (5-pack, HCAR0211)

❏

Masking tape

❏

Great Planes Stick-on lead weights (GPMQ4485)

❏

®

Pro Thread locker (GPMR6060)

™

CA (GPMR6001)

OPTIONAL BATTERIES & CHARGERS

To enjoy more fl ights, you may want to order a few more

LiPo battery packs, a better charger and po wer supply. If you
already have some LiPo battery packs, you may be able to
use them in this airplane too. This model uses an 11.1V (3S)
LiPo battery pack. Because this model’s motor draws about

15 amps, you will need to use a battery pack with the proper

“C-rating.” We suggest using a battery no smaller than an

11.1V 1500mAh 15C LiPo and a battery no larger than an

11.1V 2200mAh 25C LiPo.

ORDERING REPLACEMENT PARTS

Replacement parts for the Flyzone SkyFly Max are availab le
using the order numbers in the Replacement Parts List that
follows on page 4. The fastest, most economical service can

be provided by your hobby dealer or mail-order company.

To locate a hobby dealer, visit the Hobbico web site at www.

hobbico.com. Choose “Where to Buy” at the bottom of the
menu on the left side of the page. Follow the instructions
provided on the page to locate a U.S., Canadian or

International dealer.
Parts may also be ordered directly from Hobby Services by

calling [phone], or via facsimile at [phone],
but full retail prices and shipping and handling charges will

apply. Illinois and Nevada residents will also be charged

sales tax. If ordering via fax, include a Visa® or MasterCard®
number and expiration date for payment.

Mail parts orders Hobby Services
and payments by 3002 N Apollo Drive, Suite 1
personal check to: Champaign IL 61822

Be certain to specify the order number exactly as listed in
the Replacement Parts List. Payment by credit card or

personal check only; no C.O.D.

If additional assistance is required for any reason contact
Product Support by e-mail at [e-mail],
or by telephone at [phone].

3

KIT CONTENTS

3

9

2

8

7

11

13

10

4

12

1

5

6

Replacement Parts List

Order No. Description

HCAA3984
HCAA3985

HCAA3986
HCAA3987
HCAA3988
HCAA3989
HCAA3990
HCAA3991
HCAA3992
HCAA3993
HCAA3994
HCAA3995
HCAA3996
GPMM3318

TACJ0403
TACL 0624

NOTE

Flyzone 1800mAh

11.1V Lipo Battery
Fuselage
Wing Set
Stabilizer and Boom Set
Vertical Fin
Canopy Hatch
Servo Hatch
Landing Gear w/ Wheels
Brushless Motor
8x4 Propeller
Electronic Speed Control
Replacement Servo
Rubber Band Set
3S LiPo Smart
Balancing Charger
TTX404 2.4Ghz 4
Channel Transmitter
TR624 2.4Ghz
6 Channel Receiver

Full-size plans are not available.
You can download a copy of this
manual at www.greatplanes.com.

Kit Contents

1. Tactic TTX404 2.4GHz

2. (4) AA-batteries

3. Fuselage assembly
factory-installed motor, battery hatch cover, servo hatch

cover, elevator-rudder servos/connectors, TR624 2.4GHz
receiver, aileron Y-connector

4. Wing (L&R)
factory-installed ailerons, aileron servos, pushrods

5. Horizontal stabilizer & tail boom (stab)
factory-installed elevators and pushrods

6. Vertical stabilizer (fi n)
factory-installed rudder

7. Main landing gear & wheels

8. Flyzone 1800mAh 11.1V LiPo battery

9. Battery charger w/AC connector, DC connector

10. Wing joiner

11. Propeller & prop adapter

12. (4) 8" [203mm] Rubber bands

13. 11-3/4" [300mm] Wing joining tape

Not Pictured

Prop installation tool
Elevator setup gauge
4" [102mm] Adhesive-backed hook & loop fastener material

4

KIT INSPECTION

Before starting to build, take an inventory of this kit to make
sure it is complete, and inspect the parts to make sure they
are of acceptable quality . If any parts are missing or are not of
acceptable quality, or if you need assistance with assembly,
contact Product Support. When reporting defective or
missing parts, use the part names exactly as they are written
in the Kit Contents list.

Hobbico Product Support Ph: [phone], ext. 5
3002 N Apollo Drive, Suite 1 Fax: [phone]

Champaign, IL 61822

E-mail: [e-mail]

ASSEMBLE THE MODEL

IMPORTANT: DO NO T mount the propeller to the airplane
yet. The setup procedures will require you to turn on the
radio and motor system. A mounted propeller could cause
damage or injury if the throttle is accidentally bumped or
the servo reversing switch is actuated.

Assemble the Wings

3. Turn the wing over. Peel the backing paper off of the

❏

supplied 11-3/4" [300mm] piece of wing joining tape. Apply
the tape so that it secures the plastic center wing piece to
the right wing. Wrap the tape around the wing and trim off
any excess tape with scissors.

Install the Tail

WARNING: Do not remov e the pieces of tape that hold in
the pushrods until you have connected the pushrods to the
elevator and the rudder (see step 5 below). Otherwise, the

pushrods may slip into the tail boom and will be diffi cult
to re-route.

1. Turn the right wing over so that the servo and linkage

❏

are facing toward you. Insert the wood wing joiner into the
right wing so that the angled corners of the joiner face the
top of the wing. Note: You will not be able to fully insert the
joiner if you insert it upside down.

2. Slide the other wing onto the joiner until both

❏

wings meet.

1. On the horizontal tail and tail boom assemb ly, point the

❏

tail boom away from you and the top of the horizontal tail
facing up so that you are looking at the control linkages as

shown. Attach the left pushrod cle vis to the elev ator control

horn by inserting the clevis pin into the inner hole of the

horn. Snap the clevis fi ngers together and slide the clevis
retainer into position over the fi ngers as shown. Check to

make sure that the connection is secure.

5

2. Fit the vertical tail tabs into the corresponding slots

❏

on the top side of the horizontal tail. Push the vertical tail
in securely.

5. Remo ve the tape from the elevator and rudder pushrods.

❏

NOTE: If you ever have to re-route the pushrods (such as
when replacing them), use CA debonder and a hobby knife
to remove the inner wood pushrod support. This part can be

discarded or reinstalled.

Hook Up the Controls

3. Run a thin bead of any thin CA adhesive

❏

(GPMR6001) into the tab joints on both sides of the tail.

To speed up the cure of the CA, spray on a light mist of

CA activator (GPMR6035).

4. Attach the rudder cle vis to the outer hole of the rudder

❏

control horn. Snap the clevis fi ngers together and slide
the clevis retainer into position. Check to make sure the
connection is secure.

1. Temporarily fi t the wing to the fuselage using two of the

❏

supplied 8" [203mm] rubber bands.

2. Turn the model over and remo ve the servo hatch cover.

❏

With the vertical tail pointing up toward the top of the wing,

slide the tail boom into the hole in the pod until the end of the

boom is fl ush with the rear wall of the servo compartment.

6