Flymo Pac a Mow User Manual

IMPORTANT INFORMATION
Read before use
& retain for future reference
For all customer enquiries or for replacement parts, contact:-
0870 609 1901
www.flymo.com
customer.services@husqvarna.co.uk
1

Carton Contents

IMPORTANT ! Please check the contents of the carton are correct BEFORE assembling your new Flymo product. IF ANY P
AR
TS ARE MISSING CONTACT:-
Husqvarna Outdoor Products Customer Service Department direct Telephone : 0870 809 1901

Safety

If not used properly this lawnmower can be dangerous! This lawnmower can cause serious injury to the operator and others, the warnings and safety instructions must be followed to ensure reasonable safety and efficiency in using this lawnmower. The operator is responsible for following the warning and safety instructions in this manual and on the lawnmower. Never use the mower unless the grass­box or guards provided by the manufacturer are in the correct position.
Explanation of Symbols on your Product
Warning
Read the user instructions carefully to make sure you understand all the controls and what they do.
Always keep the lawnmower on the ground when mowing. Tilting or lifting the lawnmower may cause stones to be thrown out
Keep bystanders away. Do not mow whilst people especially children or pets are in the mowing area
Switch off! Remove plug from mains before adjusting, cleaning or if cable is entangled or damaged. Keep the cable away from the blade.
Beware of severing toes or hands. Do not put hands or feet near a rotating blade.
Blade continues to rotate after the machine is switched off. Wait until all machine com­ponents have completely stopped before touching them.
Do not mow in the rain or leave the lawn­mower outdoors while raining
electric
cable with
moulded
on plug
barrel nut x 4
cable clip
round headed
bolt x 2
instruction
manual
upper handle
lower handle
pivot block x 2
spanner
grassbox
washer
x 4
General
1. Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator.
2. Only use the lawnmower in the manner and for the functions described in these instructions.
3. Never operate the lawnmower when you are tired, ill or under the influence of alcohol, drugs or medicine.
4. The operator or user is responsible for accidents or
hazards occurring to other people or their property.
Electrical
1. The British Standards Institute recommend the use of a Residual Current Circuit Device (R.C.D.) with a tripping current of not more than 30mA. Even with a R.C.D. installed 100% safety cannot be guaranteed and safe working practice must be followed at all times. Check your R.C.D. every time you use it.
2. Before use, examine cable for damage, replace it if
cable hook x 2
screw x 2
cam lock x 4
spring x 2
square headed
bolt x 2
STOP
2
there are signs of damage or ageing.
3. Do not use the lawnmower if the electric cables are damaged or worn
4. Immediately disconnect from the mains electricity sup-
ply if the cable is cut, or the insulation is damaged. Do not touch the electric cable until the electrical supply has been disconnected. Do not repair a cut or dam­aged cable. Replace it with a new one.
5. Your extension cable must be uncoiled, coiled cables
can overheat and reduce the efficiency of your mower.
6. Keep cable away from lawnmower, always work away from
the power point mowing up and down, never in circles.
7. Do not pull cable around sharp objects.
8. Always switch off at the mains before disconnecting
any plug, cable connector or extension cable.
9. Switch off, remove plug from mains and examine electric
supply cable for damage or ageing befor
e winding cable for storage. Do not repair a damaged cable, replace it with a new one. Use only Flymo replacement cable.
10.Always wind cable carefully, avoiding kinking.
11.Never carry the product by the cable.
12.Never pull on the cable to disconnect any of the plugs.
13.Use only on AC mains supply voltage shown on the product rating label.
14.Flymo Products are double insulated to EN60335. Under no circumstance should an earth be connect­ed to any part of the product.
Preparation
1. While using your product always wear substantial footwear and long trousers.
2. Make sure the lawn is clear of sticks, stones, bones, wire and debris; they could be thrown by the blade.
3. Before using the machine and after any impact, check for signs of wear or damage and repair as necessary.
4. Replace worn or damaged blades together with their fixings in sets to preserve balance.
Use
1. Use the lawnmower only in daylight or good artificial light.
2. Avoid operating your lawnmower in wet grass, where feasible.
3. Take care in wet grass, you may lose your footing.
4. On slopes, be extra careful of your footing and wear non-slip footwear.
5. Mow across the face of slopes, never up and down.
6. Exercise extreme caution when changing direction on slopes. Walk never run.
7. Mowing on banks and slopes can be dangerous. Do not mow on banks
or steep slopes.
8. Do not walk backwards when mowing, you could trip.
9. Never cut grass by pulling the mower towards you.
10.Switch off before pushing the mower over surfaces other than grass.
11.Never operate the lawnmower with damaged guards or without guards in place.
12.Keep hands and feet away from the cutting means at all times and especially when switching on the motor.
13.Do not tilt lawnmower when the motor is running, except when starting and stopping. In this case, do not tilt more than absolutely necessary and lift only the part which is away from the operator. Always ensure that both hands are in the operating position before returning the appliance to the ground.
14.Do not put hands near the grass discharge chute.
15.Never pick up or carry a mower when it is operating or still connected to the mains supply.
16.Remove the plug from the mains :
- before leaving the mower unattended for any period;
- before clearing a blockage;
- before checking, cleaning or working on the appliance;
- if you hit an object. Do not use your lawnmower until you are sure that the entire lawnmower is in a safe operating condition.;
- if the lawnmower starts to vibrate abnormally. Check immediately. Excessive vibration can cause injury.
Maintenance and storage
1. Keep all nuts, bolts and screws tight to be sure the lawnmower is in safe working condition.
2. Check the grassbox frequently for wear or deterioration.
3. Replace worn or damaged parts for safety.
4. Only use the replacement blade, blade bolt, and impeller specified for this product.
5. Be careful during adjustment of the lawnmower to prevent entrapment of the fingers between moving blades and fixed parts of the machine.
CABLES IMPORTANT
Use only 1.00mm
2
size cable up to 40 metres length
maximum.
Maximum rating :
1.00mm
2
size cable, 10 amps 250 volts AC.
YOUR PRODUCT IS SUPPLIED WITH CABLE
WIRED DIRECTLY INTO THE PRODUCT.
1. Flymo Mains Cables and Extension Cables are avail­able from your local Approved Service Centre.
2. Do not wire an extension cable directly to your prod­uct yourself. Please contact your local Approved Service Centre for further information on the connec­tors and kits available.
3. Only use extension cables specifically designed for outdoor use.
CONNECTORS IMPORTANT
Flymo connectors are suitable for use with 2 core
cable only. Under no circumstances should these connectors be used for earthed products.
All Flymo connectors and cables are of splashproof construction. They are not waterproof and must not be left outside permanently nor should they be sub­merged or immersed in water. Do not let cable lay or trail through pools of water or splashed with water from hose pipes.
MAINS PLUG REPLACEMENT IMPORTANT
• If the plug supplied is cut off it should be destroyed.
There is an electric shock hazard if a cut off plug is inserted into a 13 amp socket.
1. No earth required. Flymo products are double insulated to EN60335 and under no circumstances should an earth be connected to any part of the product.
2. Ensure the mains voltage suits your product
3. IMPORTANT! The wires in the mains lead are coloured in accor­dance with the following code: BLUE - NEUTRAL BROWN - LIVE The wire which is coloured BLUE must be connected to the Terminal which is marked with the letter 'N' or coloured BLACK. The wire which is coloured BROWN must be con­nected to the Terminal which is marked with the letter 'L' or coloured RED.
4. It is important that the outer sheath is clamped cor­rectly into the 3-pin plug.
5. If in doubt consult your local Service Repairer or qual­ified electrician before the machine is used.
6. A 13 Amp fuse must be fitted to the Mains Plug.
7. The normal plug fuse and household fuse only pro­tect the electrical equipment and are not a safeguard against electrocution.
If your product is hard wired i.e. non-detachable mains electric cable, a conversion kit and extension cable is available from all Approved Service Centres which can be found in your local Yellow Pages.
7. Fold down the Cam Lock towards the Handle as illustrated in fig C4, and continue to turn clockwise (C5) until tightened.
8.The Cam Lock can be unlocked and locked as illus­trated in fig C6.
Repeat for the other side.

Assembly of Lower Handles to Lawnmower

C1
A2
B
A1
A3
C2
C5
C6
D2D1
C3
x3
x3
A4
C4
D3
1. Insert the Square Headed Bolt into the lawnmower as illustrated in fig A1. Then push the Bolt down until it is locked into position as illustrated in fig A2.
2. Place the Spring over the Bolt (A3)
3. Insert the Pivot Block on to the Bolt (A4)
4. Place the Lower Handle over the deck as illustrated in fig B.
5. Insert the Barrel Nut into the Cam Lock as illustrated in fig C1.
6. Insert the Lower Handle, Washer and Cam Lock on to the Bolt (C2) and turn the Cam Lock 3 times clockwise, as illustrated in fig C3.

Assembly of Upper Handles to Lower Handles

1. Insert the Barrel Nut into the Cam Lock as illustrated in fig D1.
2. Attach the Upper Handle to the Lower Handle with
the Round Headed Bolt, Washer and Cam Lock as illustrated in fig D2
3. Turn the Cam Lock 3 times clockwise, as illustrated in fig D3.
pivot block
lower handle
washer
cam lock
D4 D5
D6
4. Fold down the Cam Lock towards the Handle as illustrated in fig D4, and continue to turn clockwise (D5) until tightened.
5. The Cam Lock can be unlocked and locked as illus­trated in fig D6.
Repeat for the other side.
1
2

Grassbox

Fitting Grassbox to Lawnmower.
1. Lift Safety Flap.(L1)
2. Make sure the discharge chute is clean and free from debris.
3. Locate Grassbox onto the location points at the rear of the lawnmower (L2)
4. Locate Safety Flap onto the top of the Grassbox. (L3) Ensure the Grassbox is securely located.
• IMPORTANT ! AFTER FITTING ENSURE NO GAP REMAINS BETWEEN THE SAFETY FLAP AND THE GRASSBOX.
• Removal is the reverse procedure.
L2
E
F
L3

Cutting Height Adjustment

Cutting Height Adjustment (J) & (K)
• Height of cut is adjusted by raising or lowering the Front and Rear Wheels.
• There are five heights of cut on this product.
• NOTE
A medium height of cut is recommended for most lawns. The quality of your lawn will suffer and collection will be poor if you cut too low.
HEIGHT OF CUT
WHEELS POSITION
Low Front position 1 Also for storage
Back position 1
Low to Medium Front position 1
Back position 2
Medium Front position 2
Back position 2
Medium to High Front position 2
Back position 3
High Front position 3
Back position 3
K
J
1
2
3
Attaching the Cable Hooks (for storage of the mains cable)
1. Insert the post on the Cable Hook (E1) through the hole in the Upper Handle (E2).
2. Insert the Screw and tighten to secure (F)
Repeat for the other side.
The fixed cable from the switchbox to the motor can be attached to the handles using the clip on the Cable Hook (G) and with the Cable Clip provided on to the Lower Handle (H). Make sure the cable is not trapped between the Upper and Lower Handles.
G H
L1
safety flap
location points
To Start your Lawnmower
1. Form loop in mains cable and push the loop through the slot. (M)
2. To secure, position loop over the hook and pull the cable back through the slot (N).
3. Connect plug to mains and switch on.
4. Tilt the handle downwards to slightly raise the front of the lawnmower and to reduce the risk of lawn damage whilst starting.
The switchbox is provided with a Lock-Off Button (P1) to prevent accidental starting.
5. Press and hold the Lock-Off Button (P1) on the Switchbox, then squeeze one of the Start/Stop Levers towards the Upper Handle (Q).
6. Continue to squeeze the Start/Stop Lever towards the
Upper Handle and release the Lock-Off Button (R).
7. Lower the lawnmower to its proper operating posi­tion and commence mowing.
• NOTE - There are two Start/Stop Levers fitted. Either one can be used for starting the lawnmower. IMPORTANT ­Do not use the Start/Stop Levers intermittently
To Stop your Lawnmower
1. Release the pressure on the Start/Stop Lever.

Starting and Stopping

M N
R
P Q
1

How to Mow

1. For the best results, mow the outside edge of the lawn in a clockwise direction first.
2. Then start mowing the edge of the lawn nearest to the power point so the cable is laid out on the lawn you have already cut.
3. For best grass collection, always mow in a straight line, do not swing the lawnmower from side to side.
Do Not Overload Your Mower Mowing long thick grass
may cause the motor speed to drop, you will hear a change in the motor sound. If the motor speed drops you may over­load your lawnmower which may cause damage. When mowing in long thick grass a first cut with the cutting height set higher will help reduce the load. See Cutting Height Adjustment. Mow twice a week during the growing season, your lawn will suffer if more than a third of its length is cut at one time and this may also result in poor collection.

Removing and Fitting the Blade and Fan

• Always handle the blade with care - sharp edges could cause injury. USE GLOVES.
Removing the Blade and Fan
1. To remove the Blade Bolt, hold the Fan firmly and with the Spanner provided loosen the Blade Bolt by turning it anti-clockwise (S).
2. Remove the Blade Bolt, Blade, and Fan.(S)
3. Inspect for damage and clean as necessary.
Renew your Metal Blade after 50 hours mowing or 2 years whichever is the sooner - regardless of condi­tion. If the Blade is cracked or damaged replace it with a new one. Never use a Blade Bolt if the insu­lated head is damaged cracked or missing. Fitting the Blade and Fan
1. Ensure the Fan is located correctly.(S)
2. Fit the Blade to the Fan with the tilt edges of the Blade (S1) facing towards the mower, ensuring the Blade is located onto the fan location points (S2) correctly
3. Re-assemble Blade Bolt through Blade and Fan.
4. Hold the Fan firmly and tighten Blade Bolt firmly with the Spanner provided. Do not over tighten.
5. Do not use a longer spanner.
S
blade
blade bolt
fan
1
2
Storing your Lawnmower
•W
arning:- This product is heavy, use
extra care when lifting.
•W
arning:- Be careful when folding han-
dles to prevent entrapment of fingers.
• Before storage, ensure that the front height of cut is at its lowest (V1). Failure to ensure this will prevent the product from fitting into the grassbox (V2).
1. Remove the Grassbox and place in front of the product (V3).
2. Push the product halfway into the Grassbox,
3. Unlock the Cam Locks on the Lower Handle (W1) and fold the Handles forward over the product (W2).
4. Push the product further into the Grassbox (W3) until the top of the Lower Handle locates under the Grassbox Hook (W4).
5. Lock the Cam Locks on the Lower Handle
6. Unlock the Cam Locks on the Upper Handle (X1) and fold it over to meet the Lower Handle (X2). Leave the Cam Locks unlocked.
7. Wrap the cable around the Handle using the hook on the Cable Hooks (Y2) and the Grassbox (Y1).
8. Store your product in a cool, dry place where it is protected from damage
Transporting your Lawnmower
Your product can be transported by unfolding the Upper Handle from its storage position, locking the Cam Locks and pulling it along on its roller (Z1)

Caring for your Lawnmower

Cleaning (T)
• USE GLOVES
• IMPORTANT It is very important that you keep your lawn-
mower clean. Grass clippings left in any of the air intakes or under the lawnmower could become a potential fire hazard.
1. Remove grass from under the lawnmower with brush.
2. Using a soft brush - remove grass clippings from all air intakes, the discharge chute and the grass box.
3. Remove the Blade, see Figure S, to gain access to
the Fan and clean with a soft brush.
4. Wipe over the surface of your lawnmower with a dry cloth.
• IMPORTANT Never use water for cleaning your lawn­mower. Do not clean with chemicals, including petrol, or solvents - some can destroy critical plastic parts.
At the End of the Mowing Season
1. Replace Blade, Bolts, Nuts or Screws, if necessary.
2. Clean your lawnmower thoroughly.
3. Make sure that the electric cable is coiled properly.
T
V3
W

Storing and Transporting your Lawnmower

V1
V2
2
3
4
1
X
Y Z
1
2
1
2
1

Fault Finding Hints

Fails to Operate
1. Is the correct Starting procedure being followed? See ‘To Start your Lawnmower’
2. Is the Power Turned On?
3. Check the fuse in the plug, if blown replace.
4. Fuse continues to blow?
Immediately disconnect from the mains electricity sup­ply and consult your local approved Service Centre.
Poor Grass Collection
1. Disconnect from the mains electricity supply.
2. Clean the outside of the air intakes, the discharge chute and the underside of the deck.
3. Raise to a higher height of cut. See Cutting Height Adjustment.
4. Clean Fan Blades.
5. If poor collection persists.
Immediately disconnect from the mains electricity sup­ply and consult your local approved Service Centre.
Excessive Vibration
1. Disconnect from the mains electricity supply.
2. Check that the Blade is fitted correctly?
3. If the blade is damaged or worn, replace it with a new one.
4. If vibration persists, turn the Blade through 180
o
by first loosening
the Blade Bolt, turning the Blade and re-tightening the Blade Bolt.
5. If vibration persists?
Immediately disconnect from the mains electricity sup­ply and consult your local approved Service Centre.
Lawnmower becomes heavy to push
1. Disconnect from the mains electricity supply.
2. In long grass or uneven ground, the height of cut should be raised to a higher position. See Cutting Height Adjustment.
3. Check that the wheels can rotate freely.
4. If problem persists?
Immediately disconnect from the mains electricity sup­ply and consult your local approved Service Centre.
If any part is found to be defective due to faulty manufacture within the guarantee period, Husqvarna Outdoor Products, through its Authorised Service Repairers will effect the repair or replacement to the customer free of charge providing: (a) The fault is reported directly to the Authorised Repairer. (b) Proof of purchase is provided. (c) The fault is not caused by misuse, neglect or faulty adjust-
ment by the user. (d) The failure has not occurred through fair wear and tear. (e) The machine has not been serviced or repaired, taken apart
or tampered with by any person not authorised by Husqvarna
Outdoor Products. (f) The machine has not been used for hire. (g) The machine is owned by the original purchaser. (h) The machine has not been used commercially. * This guarantee is additional to, and in no way diminishes the
customers statutory rights. Failures due to the following are not covered, therefore it is impor­tant that you read the instructions contained in this Operator's Manual and understand how to operate and maintain your machine:
Failures not covered by guarantee
* Replacing worn or damaged blades * Failures as a result of not reporting an initial fault. * Failures as a result of sudden impact. * Failures as a result of not using the product in accordance
with the instructions and recommendations contained in this
Operator's Manual. * Machines used for hire are not covered by this guarantee. * The following items listed are considered as wearing parts
and their life is dependent on regular maintenance and are,
therefore not normally subject to a valid warranty claim:
Blades, Electric Mains cable. * Caution!
Husqvarna Outdoor Products does not accept liability under
the warranty for defects caused in whole or part, directly or
indirectly by the fitting of replacement parts or additional
parts that are not either manufactured or approved by
Husqvarna Outdoor Products, or by the machine having
been modified in any way.

Guarantee & Guarantee Policy

Service Recommendations

Husqvarna Outdoor Products are manufactured under an Environmental Management System (ISO 14001) using, where practical, components manufactured in the most environmentally responsible manner, according to company procedures, and with the potential for recycling at the end of the products’ life.
• Packaging is recyclable and plastic components have been labelled (where practical) for categorised recycling.
• Awareness of the environment must be considered when dis­posing of ‘end-of-life’ product.
• If necessary, contact your local authority for disposal informa­tion.
The symbol on the product or on its packaging indicates that this product may not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help pre­vent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. For more detailed information about recycling of this product, please contact your local council office, your household waste dis­posal service or the shop where you purchased the product.

Environmental Information

1. We strongly recommend that your product is serviced at least
every twelve months, more often in a professional application.
2. Always use genuine Flymo Spare Parts.
3. Prepacked spares are available from most Husqvarna
Outdoor Products stockists.
4. Your product is uniquely identified by a silver and black
product rating label
5. If you have a problem with your machine contact your local
Approved Service Centre ensuring you have full details of your product as described on the product rating label.
6. Should it be necessary for work to be carried out by your
Service Centre, it is important to take your complete machine including cable and any extension cables used.
A network of specialist dealers can be found in your local Yellow Pages. To obtain service on your Flymo product simply telephone or visit your local Service Centre. Should you require service under the terms of our guarantee the Service Centre will require proof of purchase.
All of the centres listed stock genuine Flymo Spare Parts. NOTE: Our Service Repairers act on their own behalf and are not empowered to commit or legally bind Husqvarna Outdoor Products in any manner whatsoever.
5107218-01
Husqvarna Outdoor Products
Aycliffe Industrial Park
NEWTON AYCLIFFE
Co.Durham DL5 6UP
ENGLAND
Telephone - (00) 44 1325 300303 Fax - (00) 44 1325 310339
Our policy of continuous improvement means that the specification of products may be altered from time to time without prior notice.
I, the undersigned M. Bowden of Husqvarna Outdoor Products, Aycliffe Industrial Park, NEWTON AYCLIFFE, Co. Durham. DL5 6UP. Certify that the product:-
Category........ Electric Wheeled Rotary
Make...........Husqvarna Outdoor Products
Conforms to the specifications of Directive 2000/14/EEC
I, the undersigned M. Bowden of Husqvarna Outdoor Products, Aycliffe Industrial Park, NEW- TON AYCLIFFE, Co. Durham. DL5 6UP Certify that a sample of the above product has been tested using directive 81/1051/EEC as a guide. The maximum A-weighted sound pressure level recorded at operator position under free field semi anechoic chamber conditions was :-
I, the undersigned M. Bowden of Husqvarna Outdoor Products, Aycliffe Industrial Park, NEWTON AYCLIFFE, Co. Durham. DL5 6UP Certify that a sample of the above product has been tested using ISO 5349 as a guide. The maximum weighted root mean square value of vibration recorded at opera­tor’s hand position was:-
Type of Cutting Device......Rotary Blade
Identification of Series....... See Product Rating Label
Conformity Assessment Procedure....ANNEX VI
Notified Body..................... Intertek., Cleeve Road, Leatherhead,
Surrey. KT22 7SB England
Other Directives:-...............98/37/EEC, 89/336/EEC, 73/23/EEC
& applicable standards:-... EN61000-3-2, EN61000-3-3,
EN55014-1, EN55014-2, EN60335-1, EN60335-2-77
Type............................................................................ Pac a Mow
Width of Cut................................................................ 33 cm
Speed of Rotation of Cutting Device.......................... 2900 RPM
Guaranteed sound power level................................... 96 dB (A)
Measured Sound Power Level.................................... 95 dB (A)
Level............................................................................85 dB (A)
Value........................................................................... 2.17 m/s
2
Weight......................................................................... 13.75kg

EC Declaration of Conformity

Newton Aycliffe, 26/01/2006 M. Bowden, Research & Development Director
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