Flying Thingz Flag Ship 40 Construction Manual

Flying Thingz
Flag Ship 40
Kit# FT3012
A Sport Scale Flying Flag
About This Construction Manual
This booklet divides the construction into sub-assemblies; wing, fuselage, etc. Please read each section carefully before starting on that particular sub­assembly. There is a complete description of all parts under “Kit Contents” Please check to make sure your kit is complete. We are human, and occasionally miss something! If you have trouble identifying a part, or are missing something, please contact us and we can help.
During the construction process the steps will outline what part to use. We have used actual pictures instead of unclear or often inaccurate illustrations to assist in the building process. This manual was intended for English users, and all measurements are made in standard units. (Inch, foot, etc.) This manual was intended to be used alongside of the plans. Please refer to the plans if any step is unclear.
Customer Service
Should you experience a problem building or flying this kit, we recommend you see your dealer first. If you are unable to solve the problem, feel free to call or write:
Flying Thingz
2075 Grandview St.
Oceanside, CA 92054
support@flyingthingz.com or online at www.flyingthingz.com
This product is sold with exclusion of all warrantees, expressed or implied, statutory or otherwise.
Pilot assumes all risk in building and operating this model. Refer to and abide by AMA rules at www.modelaviation.com for regulations on Radio
Control Models.
© 2002, 2003 Flying Thingz All Rights Reserved.
2
Kit Contents
Part No.
QTY.
Dimensions
Description
9654 2 Laser Cut 1/8” balsa
Balsa fuselage sides
9655 1 ½” x 36” balsa triangle
Fuse and bar reinforcement
9658
1
4” x 1/16” x 36” balsa
Bottom fuse sheeting
9660
1
12” x 24” x 1/8” ply
Laser Cut Construction set
9659
1
Laser Cut 1/8” balsa
Fuselage hatch and sheeting
9661
1
¼” x ¼” x 36” balsa
Hatch reinforcement
9662
1
Metal
5/32” Nose Gear
9663
2
Metal
Pre-bent 5/32” Wire Main Gears
9664
1
4-40 bolt
1- hatch mount
9671
1
4-40 blind nuts
1- hatch mount
9691
2
Laser Cut Ply
Control horns
9694
1
1.5# CNC Cut Foam
CNC cut foam wing; elevons
9674
1
Coroplast (corrugated plastic)
Uncle Sam
9675
1
Paper
Full Color Construction manual (Your Reading It ) 9684
1
36” x 48” Paper
Full size plan sheet
9690 1 Laser Cut 1/8” balsa
Balsa fuselage sides
© 2002, 2003 Flying Thingz All Rights Reserved.
3
Additional items you will need to build a flyable R/C Mower
This is a list of parts used on the Sky Cutter prototype. Consult your hobby shop or our website at
www.flyingthingz.com for these additional items.
3- 2 ½” wheels
Engine- .40-.53 2c or .45-
.72 4c
4- Pushrods (Nyrods work)
Motor Mount
6- 5/32” wheel collars
8 oz fuel tank 2’ medium fuel tubing
Foam rubber
2” spinner Prop- suitable for engine
Covering material (low
temp)
4 Ch radio with elevon
mixing
Fiber Tape
Clear Packing Tape
Tools and materials you will need
Instant CA (superglue). Used
to instantly bond parts
#80; #120; #400 sand paper
Steel straight edge
Slow CA (superglue) Used to
bond parts that need to be moved for alignment
Hobby Knife and extra blades
Tack Rag
Note: CA’s come in many grades, and some are not compatible for foam, balsa and ply woods.
Black Sharpie and Pen
Wire cutters and needle nose
pliers
Epoxy and resin glue
Assorted screwdrivers
Paper towels CA Accelerator Used to
accelerate or instantly harden CA (superglue).
Building pins
Scissors
Alphaic Resin glue (white
glue)
Razor saw
Sanding blocks
Small building square
Masking tape
Epoxy or Polyurethane
Paints
© 2002, 2003 Flying Thingz All Rights Reserved.
4
Construction
Fuselage Construction
Begin by setting the
two fuselage sides across from each other. This way you will have a left and right side. (Reference the plans as to which side to glue the lower wing saddle to!)
REMEMBER TO MAKE
2 OPPOSITE SIDES! Using medium CA, glue the LASER cut plywood fuselage sides to the balsa fuselage sides. Use the top and the front of the balsa fuselage for alignment. (Again, check the plans as to what side the ply wood doublers face!)
Glue F1 and F2 onto
ONE side of the fuselage. Use a square to get them perfectly vertical. We will join the other side to these in a couple minutes.
Set the fuselage
upside-down, and glue the other half of the fuselage side to F1, F2, and the servo tray.
Next add the forward
servo tray to it’s location in front of F2.
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