FLY TS2050, TS605 Service Manual
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
TS605 / TS2050
Technical Service
Manual
Version 1.0 22/11/2006
Created by Konrad Szombara Page 1 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
INDEX PAGE
1.0 GENERAL ADVICE 5
1.1 CUSTOMER CARE SOLUTIONS 6
1.2 ESD PROTECTION 7
2.0 HANDSET SPECIFICATION AND INTRODUCTION 8
2.1 HANDSET SPECIFICATION 9
2.1.1 HARDWARE 9
2.1.2 SOFTWARE 10
2.1.3 PHYSICAL 11
2.1.4 VIDEO 12
2.1.5 OTHERS 13
2.1.6 PRODUCT OVERVIEW 15
2.2 INTERFACES 16
2.2.1 SIM CARD INTERFACE 16
2.2.2 MEMORY CARD INTERFACE 18
2.2.3 BATTERY INTERFACE 20
2.2.4 CHARGING THE BATTERY 21
2.2.5 CHARGING INDICATOR 22
2.3 HANDSET USER INTERFACE 23
2.3.1 HANDSET DESCRIPTION 23
2.3.2 KEY FUNCTIONS 24
2.3.3 DISPLAY CONCEPT 26
2.3.4 MAIN MENU 27
2.4 MMI TEST 29
3.0 MECHANICAL CONCEPT 30
3.1 EXPLODED VIEW 31
3.2 MECHANICAL SPARE PARTS LIST 33
3.3 SPARE PARTS PHOTO 34
4.0 DISASSEMBLY AND REASSEMBLY PROCEDURE 35
4.1 DISASSEMBLY 36
4.2 REASSEMBLY 43
Version 1.0 22/11/2006
Created by Konrad Szombara Page 2 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
INDEX PAGE
5.0 SOFTWARE DOWNLOAD 53
5.1 SOFTWARE DOWNLOAD 54
5.1.1 DOWNLOAD CABLES 54
5.1.2 DOWNLOAD TOOL 55
5.1.3 EQUIPMENT SETTING 56
5.1.4 MAIN PROGRAM INTERFACE 57
5.1.5 BACKUP TOOL 59
6.0 SYSTEM MODULE AND USER INTERFACE 60
6.1 TECHNICAL DESCRIPTION 61
6.1.1 RF OVERVIEW 61
6.1.2 RF FUNCTION BLOCK DIAGRAM 62
6.1.3 FREQUENCY PLAN 63
6.1.4 TRANSMITTER 64
6.1.5 RECEIVER 65
6.2 BASEBAND OVERVIEW 66
6.2.1 INTRODUCTION 67
6.2.2 CPU MEMORY 68
6.2.3 REAL TIME CLOCK (RTC) 68
6.2.4 LCD MODULE 68
6.2.5 CAMERA / BACKEND IC 68
6.3 SWITCHES 69
6.3.1 KEYPAD 69
6.3.2 POWER KEY 69
6.4 AUDIO SYSTEM 70
6.4.1 VOICE BAND CODEC 71
6.4.2 MICROPHONE 72
6.4.3 RECEIVER 72
6.4.4SPEAKER 73
6.5 POWER MANAGEMENT 73
6.5.1 POWER ON SEQUENCE 74
6.5.2 POWER SOURCE 75
6.5.3 REGULATOR CONTROL 75
6.5.4VOLTAGE REGULATION 75
Version 1.0 22/11/2006
Created by Konrad Szombara Page 3 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
INDEX PAGE
7.0 TROUBLE SHOOTING 77
7.1 MAIN TROUBLE SHOOTING DIAGRAM 78
7.1.1 NO POWER UP 79
7.1.2 FLASH FAILED 80
7.1.3 WILL NOT READ SIM CARD 81
7.1.4 POOR SERVICE 82
7.1.5 WILL NOT CHARGE 83
7.1.6 LCD FAILURE 84
7.1.7 BUZZER FAULT 85
7.1.8 VIBRATOR FAULT 86
7.1.9 FAULTY KEYPAD 87
7.1.10 FAULTY RTC 88
7.1.11FAULTY MICROPHONE 89
7.1.12 LCD TESTING 90
7.1.13 FAULTY CAMERA 91
7.2 CONNECTIONS 92
7.2.1 CONNECTIONS ON BOARD 92
7.2.2 ACF CONNECTIONS 93
7.2.3 MAIN BASEBAND IC’S 94
7.2.4 MAIN RF IC’S 96
7.2.5 CONNECTORS ON KEYPAD PCB 97
7.3 ACF – ANISOTROPIC CONDUCTIVE FILM 98
7.4 LABEL SPECIFICATION 103
Version 1.0 22/11/2006
Created by Konrad Szombara Page 4 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
1.0 GENERAL ADVICE
Version 1.0 22/11/2006
Created by Konrad Szombara Page 5 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
1.1 CUSTOMER CARE SOLUTIONS
TECHNICAL DOCUMENTATION
Warnings
1- Care must be taken on installation in vehicles fitted with electronic
engine management systems and ABS. Under certain faulty conditions,
emitted RF energy can affect their operation.
2- The handset must not be operated in areas likely to contain potentially
explosive atmospheres, e.g. Petrol/Gas stations.
3- Operation of any radio transmitting equipment may interfere with the
functionality of inadequately protected medical equipment. All
electronic equipment may also be subject to interference.
4- All documentation within this service manual must remain confidential
and should not be shared with any unknown 3rd party, without written
consent from Toshiba MCD, UK.
Cautions
1- Servicing and alignment must be undertaken by qualified personnel
only.
2- Ensure all work is carried out at an ESD protected work station.
3- Ensure that the qualified technician is wearing all necessary ESD
protective clothing such as wrist straps and heel straps.
4- Ensure solder, wire and/or other foreign matter do not enter the
handset as damage may result.
5- Use only approved components as specified in the parts list.
6- Ensure all components are correctly refitted after servicing and
alignment. Ensure all mechanical fittings are reassembled correctly.
Version 1.0 22/11/2006
Created by Konrad Szombara Page 6 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
1.2 ESD (Electro Static Discharge)PROTECTION
SERVICE REQUIRMENTS
1- Toshiba require that all TPSV’s ensure that the technicians work bench
has sufficient ESD protection.
2- Accessories such as batteries, chargers, multimedia cards and sim
cards can be replaced in normal conditions (Non ESD protected
environment).
3- A mobile handset contains many parts such as LCD’s and cameras.
These parts, along with more discreet components such as resistors
and capacitors are susceptible to ESD.
4- Metallised protective bags must be used during any transportation of
ESD sensitive parts, including the PCB.
5- All repair actions other than accessory replacement, must be
conducted under ESD protection.
Should you require any further information on ESD please refer to
www.static-sol.com
Version 1.0 22/11/2006
Created by Konrad Szombara Page 7 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.0 HANDSET
SPECIFICATION AND
INTRODUCTION
Version 1.0 22/11/2006
Created by Konrad Szombara Page 8 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.1 HANDSET SPECIFICATION
2.2.1 HARDWARE
Item Description Remark
Frequency
Display
Camera
Bluetooth
FM Radio
IrDA
Multimedia Chip
Audio Codec
System Memory
EGSM-900(880MHz– 960MHz).
Three-band
GSM-1800(1710MHz– 880MHz)
PCS-1900(1850MHz– 990MHz)
1.93" 176X220 TFT Citizen
1.3 Mega CMOS
w/o Marco
V1.2
Power Class: Class 2 or 3
Max Size of data of phone
Vender: CSR
Chipset: BC3-ROM
Support: v1.2
memory : 350KB
with RDS Silicon Lab SI4701
N/A
AIT 811T Support MP3, 1.3 M, T-flash
Wolfson
256Mb(NOR) + 64Mb(SRAM) Study Nuro bit type
Built-In Memory
External Memory Card
Base Band
RF
Option
1024Mb Micro SD Flash
AD6527 + AD6537B
CX74117+CX77328
Version 1.0 22/11/2006
Created by Konrad Szombara Page 9 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.1.2 SOFTWARE
Item Description Remark
WAP
MMS
DRM
IMPS
Java
Doja
KVM
JSR-75 PDA PIM & FC
JSR-120 WMA 1.1
JSR-135
JSR-205 WMA 2.0
JSR-234 Advanced
Multimedia Supplements
JSR-248 Mobile Service
Architecture for CLDC
JSR-185 JTWI
WAP 2.0
OMA 1.1
Ver. 1.0 Openwave
Ver. 1.2 Magic4
Yes Esmertec
N/A
yes JTWI 1.0
yes
Yes
Yes
Yes
N/A
N/A
Yes JTWI (Mandatory: JSR-30
CLDC 1.0 + JSR -120
Wireless Messaging API +
JSR-118 MIDP 2.0)
(Conditional: JSR-135
MMAPI (mobile multimedia
API) + JSR-139 CLDC 1.1)
Text Input
SynML DS
SynML DM
Email
QR code recognition
T9 Input 6.1.3 TBD, define by Toshiba
1.1.2 ExtendSI
N/A
POP3/SMTP
N/A TBD
Version 1.0 22/11/2006
Created by Konrad Szombara Page 10 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.1.3 PHYSICAL SPECIFICATION
Item Description Remark
Detail Features
Air Link Protocol
GPRS
EDGE
Physical Features
Form Factor
Dimension
Weight
Display Features
Resolution
Dimension
LCD Technology
Reflective Type
Reflective Ratio
NTSC Ratio
Contrast Ratio
Brightness
Response Time
View Angle (Up/DL/Left/Right)
Class10
----
Candy Bar
113*47*10.3mm
84g (AL) ; 81g(Ma)
176X220 (w*h)
1.93"
TFT
Transmissive type w/o
Micro reflective
1.0%
>40%
200:1
150 cd/m2
Max 40msec
(15,65, 35,35)
Storage
Embedded SRAM
Embedded NOR Flash
External Memory Card Slot
Embedded User Storage
Camera Feature
Sensor Type
Resolution
Focus Type
Optical Zoom
Strobe Type
External Flash
Synchnoization
64M bit
32MByte
1024MB Micro SD Flash
7480KB (share W/NOR)
CMOS
1.3M
Fix Focus
N/A
N/A
N/A
Version 1.0 22/11/2006
Created by Konrad Szombara Page 11 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.1.4 VIDEO SPECIFICATION
Item Description Remark
Video Codec Feature
Digital Zoom capability
Still image output format
Video Decode Capability
(MPEG4/H263)
Video Decode Capability
(H264/AAC)
Video Encode Capability
(MPEG4/AMR)
Video Phone (MPEG4/H263)
Streaming (Progressive
Download)
2 way Streaming
3G - H.324M
Pocket Video Player
RealPlayer
MS-Multimedia Player
Video Recording while Video
Playback
Dvix Support
Audio Codec Features
Audio Chip
Audio Encode Capability
Audio Decode Capability
FM Recording
Melody Support
Interface
MP3
MP3 ring tone
Battery standby time
Battery Voice talk time
Battery Capacity
X8
BMP, JPEG, GIF, PNG
CIF @ 15fps
N/A
CIF @ 15fps
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Wolfson WM8976
AMR
AMR/MP3(H/W)/AAC+
N/A
Poly40 (TBD)
I2S (MP3), ADI-AD6537
(ringtone)
Yes
Yes
> 150Hours
> 2.5hrs
700mAh Lishen
Version 1.0 22/11/2006
Created by Konrad Szombara Page 12 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.1.5 OTHERS
Item
Description Remark
SIM
STK Release 98
STK Release 99
STK Class
SIM Lock
CPHS
USSD
Multimedia Message
WAP
SMS
SMS - Cell Broadcast
EMS
MMS
i-Mode
E-Mail
DRM
IMPS
Mobile QQ
PoC (Push to Talk)
Data Exchange
Yes
Yes
3
Yes
V. 4.2 (excluded IN &
CSP)
Phase 1 & 2
2.0
Yes
Yes
Yes
Yes OMA 1.1
N/A
POP3/SMTP
DRM 1.0
Yes V1.2
N/A N/A (need to purchase)
N/A
OBEX
SynML DS
SynML DM
FOTA
IrDA
Yes
1.1.2
N/A
N/A
N/A
Version 1.0 22/11/2006
Created by Konrad Szombara Page 13 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.1.5 OTHERS CONTINUED
Item
Wifi
USB
Mass Storage
Java
Doja
KVM
JSR-75 PDA PIM & FC
JSR-82 Bluetooth API
JSR-120 WMA 1.0
JSR-184 3D (OpenGL)
JSR-205 WMA 2.0
JSR-234 Advanced
Multimedia Supplements
JSR-248 Mobile Service
Architecture for CLDC
JSR-185
Description Remark
N/A
Yes 1.1
Yes 7480KB for user memory
Yes
N/A
Yes JTWI 1.0
Yes
N/A
Yes
N/A
Yes Yes
N/A
N/A
Yes JTWI (Mandatory: JSR-30
CLDC 1.0 + JSR -120
Wireless Messaging API +
JSR-118 MIDP 2.0)
(Conditional: JSR-135
MMAPI (mobile multimedia
API) + JSR-139 CLDC 1.1)
Voice Recognition
Speaker Dependent
Speaker Independent
Text to Speech
USB Features
USB drive
Webcam
PC software
Others
Image Stabilization
Motion Detection
Digital TV Support
3D Capability
FM Radio
FM Transmitter
TV Output
Pic Bridge
Instant ON
Yes
N/A
N/A
Yes
Yes
Yes
N/A
N/A
N/A
N/A
With RDS
N/A
N/A
N/A
N/A
Version 1.0 22/11/2006
Created by Konrad Szombara Page 14 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.1.6 PRODUCT OVERVIEW
The TS605/TS2050, is a slim and very stylish product that boast all of the
features that you would expect as standard. Although the product
incorporates a simple 1.3 mega pixel camera, the display really does show off
the high quality of images with excellent detail. Along with the many features,
the product is of the easiest to use and with the simple menu structure, even
people whom are new to phones will find this very easy to use. There is a slot
for a micro SD card, up to 1Gb and then you can really get in to the handset
features by downloading video clip and mp3’s that you can listen to either via
the loudspeaker or the Handsfree headphone.
The handset only has one external connector. This is used for the headset,
the charger and connectivity via the PC suite. The PC suite allows you to
connect your handset directly to the PC and transfer files to and from the
memory card and user memory. This enables a very quick transfer of the
many types of file the handset supports.
Another way to transfer files is by Bluetooth connection. Bluetooth will enable
you to connect to many different devices, such as headsets and other
handsets.
Also boasting in this small package is an FM radio with RDS (HF acts as
antenna).
There are many different features to the TS605/TS2050 and of course, it will
support all the features you would expect in a 2.5G handset such as,
messaging(MMS/SMS/Email), Java, WAP, GPRS.
Version 1.0 22/11/2006
Created by Konrad Szombara Page 15 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.2 INTERFACES
2.2.1 SIM CARD INTERFACE
Your SIM card identifies your phone on the network and stores your details,
including your PIN, call history, and subscription information. It can also be
used to store some phone book data.
You should only remove your SIM card when absolutely necessary. If it is lost
or damaged, the information stored on it cannot be retrieved.
Inserting / Removing the SIM Card
Turn to the back of your phone to locate your battery room. To insert or
remove the SIM card (Step 1-5):
Version 1.0 22/11/2006
Created by Konrad Szombara Page 16 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
Version 1.0 22/11/2006
Created by Konrad Szombara Page 17 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.2.2 MEMORY CARD INTERFACE
Your Phones supports a microSD card up to 1GB. The memory card slot is
located under the battery. The battery cover is located on the rear of the
phone.
Inserting / Removing the Memory slot
Turn to the back of your phone to locate your battery room. To insert or
remove the Memory card (Step 1-5):
Version 1.0 22/11/2006
Created by Konrad Szombara Page 18 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
Version 1.0 22/11/2006
Created by Konrad Szombara Page 19 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.2.3 BATTERY INTERFACE
The battery included with your phone is not charged. Before you can switch
on your phone for the first time, you need to install the phone's battery and
charge it.
Inserting or Changing the Battery
To insert or change the battery:
Version 1.0 22/11/2006
Created by Konrad Szombara Page 20 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.2.4 Charging the Battery
To charge a battery:
During charging, there will no indication on the phone screen.
Please keep the phone charge for a white before you disconnect the charger.
Disconnecting the charger
To disconnect the charger, grip it tightly and pull. You should disconnect the
charger from the power outlet before disconnecting the charger from the
phone.
Version 1.0 22/11/2006
Created by Konrad Szombara Page 21 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.2.5 Charging Indicator
The first time you charge your battery, you should leave it charging for 8 hours.
The battery only achieves optimum performance after two or three complete
charges.
When the battery power is low, the phone starts beeping and "Battery Low"
will be displayed. When in use and during charging, the indicator shows the
following icons:
Icon Description Icon Description
Battery empty
Battery nearly full
Battery nearly empty
Battery full
Battery half
When the battery is fully discharged, the charging indicator is not displayed
and will not appear after the phone has recharged sufficiently.
Note1: Always turn off the phone before removing the battery.
Note2: Please note if the battery is fully empty and does not use for a couple
Of days ,when you charge again, there maybe no charging indication
Shown on the handset until after maximum half an hour.
Version 1.0 22/11/2006
Created by Konrad Szombara Page 22 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.3 HANDSET UI
2.3.1 HANDSET DESCRIPTION
Version 1.0 22/11/2006
Created by Konrad Szombara Page 23 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.3.2 KEY FUNCTIONALITY
Version 1.0 22/11/2006
Created by Konrad Szombara Page 24 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
Version 1.0 22/11/2006
Created by Konrad Szombara Page 25 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.3.3 Display Concept – Main
No. Icon Description
1
2
3
4
5
6
7
8
Signal Strength (lower to high)
Roaming
Keypad lock
Appointments
Bluetooth (active/connecting)
Phone set to mute/Vibrate
Alarm Set
Message indicator
9
Battery level ( empty to full)
10
Version 1.0 22/11/2006
Created by Konrad Szombara Page 26 of 103
Headset
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.3.4 MAIN MENU
Version 1.0 22/11/2006
Created by Konrad Szombara Page 27 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
Menu Structure
Key Main
Menu
Settings
Browser
Tools
Camera <View Finder>
Messages
2nd Level
General
Display
Sounds
Connectivity
Homepage
Bookmarks
Settings
Scheduler
Alarm
Appointments
Tasks
Notes
Voice Memo
Calculator
Unit Converter
Countdown
Create
Inbox
Outbox
Drafts
Templates
Messenger
Cell Info
Memory Status
Settings
Key Main Menu 2nd Level
Entertainment
Contacts
My Player
My data
Calls
STK* SIM related
Shortcuts
Games
Composer
View contacts
View groups
Special
numbers
Quick call
Advanced
Memory status
FM Radio
Tracks
Last Played
Playlists
Voice memo
Background
MP3
SIM card
Memory card
Call history
Clear history
Call Settings
functions
Fast keys
Hot keys
Version 1.0 22/11/2006
Created by Konrad Szombara Page 28 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
2.4 MMI TEST
The MMI test application is provided to check or adjust the mobile workability.
Dial *#369#* to enter the test mode. Please notice the items 4,5,6 are for
production and for special purpose, don’t change the default value arbitrarily
or may cause mobile malfunction.
1. Contrast: Up& Down to adjust; Ok to save and exit.
2. Test baseband: Up& Down to chose item; Select to enter.
Illuminate: enter and see if the backlight on; OK to exit.
Buzzer: enter and listen if the speaker gives sound, OK to exit.
Vibrator: enter and check if the vibrator on, OK to exit.
Keypads: press each key to eliminate the indicators on screen. Long
press RSK to exit.
RTC status: enter and check the result of “RTC OK”; OK to exit.
Microphone speak test: talk to microphone and listen the sound from
receiver; OK to exit.
LCD Test: scroll up/down to sequentially display different colors.
Black/ White/ None/ Blue/ Green/ Red/ RGB/ W&B Mix
Any key to exit.
Voice memo: test the voice recording function.
FM radio: test FM radio function.
3. Software Version: Check the current software version
4. DTM: For production test. Determine if DTMF function valid during calling.
5. Com port:
AT-DATA: set phone jack for special D/L port, ex: IMEI burning.
GENIE: for RD specific RF testing
Off: for endures in normal use
6. Mapping version: Check the current mapping version.
7. Language version: Check the current language version.
8. Auto answer
Camera
: activate camera function
: For production test. Valid setup when insert test SIM
Version 1.0 22/11/2006
Created by Konrad Szombara Page 29 of 103
MOBILE COMMUNICATIONS DIVISION
CUSTOMER SERVICES
MECHANICAL
CONCEPT
3.0
Version 1.0 22/11/2006
Created by Konrad Szombara Page 30 of 103
Loading...