The product must be repaired by the experienced engineers, we will not responsible for the
damage caused by any other person using this manual as instruction to repair products.
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please write to:
Beijing Techfaith R&D CO.,LTD.
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District.
Beijing, China.
P.C: 100015
1 General
1.1 The purpose of the manual
The manual is just used for the experienced engineer not the general publication, providing
basic reference for electric and mechanic repairing.
1.2 General safety notice
Products with power should be repaired by the experienced engineer any other
person use this manual to repair product may
cause damage to it. Products have many
capacitors with polarity, which should not
be short and in reverse connected. For fear
damage the ESD sensitive components, Pay
3
attention to ESD protection during
repairing. Don’t use mobile phone on the
airplane. Don’t use mobile phone near
flammable gas or oil.
2 Summarize
ROCK mobile phone for Russia support Tri-band , the mobile phone can automati c switch in
GSM900 network and DCS1800 、PCS1900 network. Inter antenna reduce the radiation to body
and more easy to take as well as providing good signal. And it has fashionable 65K d ouble color
screen 、inter antenna 、1.3M inter camera 、MP3 、MP4、MMS and GPRS high speed data
transfer、 Bluetooth、FM radio 、color motive game etc functions. There are several difference
between selling in Chinese and Russia. For the detail product feature, please see the Product
Feature document.
3 Identity and safety
Each ROCK mobile phone has one identification number IMEI.
IMEI(international mobile station equipment identities) number is saved in the mobile
memory. One IMEI number exclusively represent one mobile equipment, so if changing
mainboard , IMEI number should changed together.
IMEI composition
TAC: type approval code
FAC: final assembly code
SNR: serial number
SVN: software version number
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4GSM system theory
4.1 General
Below is the basic introduction of Global System for Mobile communications (GSM) cellular
network, which is just a brief introduction. If you want to know the detail technology, please refer
to the GSM_SPEC_PHASE 2+ .
4.2 The general concept of honeycomb
The cellular systems are now using in the EGSM and DCS frequency bands to provide
wireless telephone services. Comparing with the ordinary wireless telephone system, the
cellular networks have more calling service and system capacity. Ordinary wireless telephone
system’s each working channel should cover all the area, but the “honey comb” systems just
need to cover the several adjacent cells or just one cellular cell.
Each cellular cell has one Base Station (honeycomb station), with transmitting and receiving
equipment for a pair of frequencies (one channel). Because each cellular cell is much smaller, then
the Base Station and operating wireless telephone all have smaller power consumption than
ordinary system. Then the power of a specific channel is just confined in the cellular cell area,
sometimes extending to the direct adjacent cellular cells.
Because the a specific channe l in one cellular cell just confined in the small are a, then the
channel can be used in another cellular cell area beyond the first cell. Then several users can use
one channel in a big area, and don’t interfere with each other.
4.3 GSM introduction
Other than the analog cellular system, GSM system use digital wi reless technology, which
have below advantages:
International roaming --- because the international agreement and standardization, then the
GSM equipment can be used in any other country using GSM system.
Digital air interface --- There are all digital connections between the GSM telephones and
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the Base Stations, and the Base Station also digitally connect to switching system and PSTN.
ISDN compatibility --- ISDN is a kind of digital communication standard which will be
adopted by almost country all over the world and using the existing PSTN system to transmit the
digital voice data. GSM telephone is compatible to the ISDN.
Security and Secrecy --- The analog system is easy to eavesdrop using specific radio receiver, but the GSM system gets a big improvement because the data was digital
coding before transmitting.
Better voice quality --- The digital system is more effective to deal with the co-channel
interfere, transmission interrupt and multi-path fading, and voice quality can be improved by error
correct coding.
Efficiency --- GSM system is more efficient in using frequency spectrum than analog
system.
As figure 1 shows, bold line area indicate a overall area covered by a GSM system. The area
was divided into several small cellular cells, each cell has a cellular base station, each base station
the digitized sensor data up to SXGA format and converts to a high quality compressed JPEG
snapshot. The MV3020SNK is then capable of showing preview to the display through the display
driver and sending (M)JPEG compressed data or uncompressed video to the host processor. An
embedded microcontroller derivative with I/O ports, 2 I2C-bus interfaces, 1Kbyte of RAM and
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32kbytes of program memory is used to control the interfaces. The LCDC chip is in BGA
package
.
5.4.2 LCD backlight and LED
There are 4 LEDs in LCD backlight circuit in series .The IC RT9284 provides power for these
LED and it converts the voltage of main battery to 18.5V if the enable signal GND_LED is
high .We can set the duty of GND_LED to different value to change the lightness of the LCD
backlight.
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5.4.3 Switches (keypad)
The keypads LEDs are powered by the main battery and controlled by the GPO3 of PMU. When
GPO3 is high ,the keypad LEDs are off and low then on.
5.4.4 Audio Subsystem
a) MIC ,Receiver and Speaker The MIC converts the sound signals to analog signals and
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input them to CPU .
These signals are processed in CPU and then sent out by the RF circuit. The RF circuit receives
the RF signals ,these signals are processed in transiver and CPU ,then drive the receiver to
phonate.
When the preset midis and mp3 are played ,the audio signals are outputted from HFR1 and
HFR2 .The signals are amplified by FU1 ,then drive the speaker.
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b) Earphone The earphone detecting depends on the changing of the voltage of AUDIO_DETECT.
The voltage of MIC_BIAS_AUX is about 2.1V, if the earphone is plugged out , the voltage
equals to that of MIC_BIAS_AUX .If the earphone is plugged in , the voltage of
AUDIO_DETECT is about one of two of that of MIC_BIAS_AUX .
5.4.5 Radiogram system
The U902 (TEA5760UK) is a single chip electronically tuned FM stereo radio for low
voltage application with fully integrated IF selectivity and demodulation. The radio is
completely adjustment free and does only require a minimum of small and low cost
external components. The TEA5760UK application software is compatible to the
TEA5761UK software to enable easy design in for customers.
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5.4.6 SIM Interface
SIM interface circuit is suitable for the SIM card of 3V , the connector CN502 is SIM card
holder .SIM_CLK is the clock signal of SIM card ,SIM_RST is the reset signal of SIM card
provided the PMU .The data is transmitted by SIM_I/O between SIM card and PMU .SIM_VCC
and CCGND are the power supply signals for the SIM card provided by PMU .
5.4.7 System Connector
The system connectors include PCB mainboard CN701 and flipboard CN104, and
the two connectors are connected by FPC .By the two connectors and the FPC ,th
e datum transmitted between LCDC and LCD .The following is the schematic of th
e FPC
18
6 Mobile measurement fundamentals
Introduction
The below equipments are needed for the general measurement of the GSM mobile: GSM
wireless communications test set: such as AGILENT 8960, CMU200 etc. Antenna adaptor
(SKN4870A), and the additional RF 50 ohm cable and connector Test SIM card (8102430z01)
Full charged battery.
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6.1 Equipment configuration
First, insert the SIM card into the SIM card socket in the back of the mobile, and then put
the battery on the back. Last, use RF cable to connect the adaptor and the input and output port of
the wireless communications test set, and power on the test set and the mobile.
6.2 EGSM measurement step
All the information can be found in the manual of the wireless communications test set.
Ensure that the mobile can establish call with the test set, and then test the below datum as the
legend 1 shows. The test result should be all in the GSM specification, if so the mobile is ok. If
any test is fail, there must be something wrong with the mobile and should be repaired. Below is
the general information about the EGSM test and specification.
High channel number: 810 Transmit frequency:1909.8 MH z Recei ve frequency: 1989.8MHz
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Legend 3:
Pcs test items Lower limit Upper limit
RMS phase error (max power and smallest power) 0° 5°
Peak phase error (max power and smallest power) 0° 20°
Average frequency error -171Hz +171Hz
Power level 5 (20 dBm) transmit power error CH700 -2db +2db
Power level 10 (10 dBm) transmit power error CH62 -3db +3db
Power level 15 (0 dBm) transmit power error CH62 -3db +3db
RES II (-102 dBm) receive BER (bit error rate) 2%
RES II (-102 dBm) receive FER (frame erase rate) 0.12%
RX_LEV indicate on -100 dBm -104 dB -96 dB
RX_LEV indicate on -45 dBm -49 dB -41 dB
RX quality <= 2
7Trouble shooting
7.1 Attentions
Because the ESD sensitive components in the mobile, then the mobile should be repaired
in the ESD protection environment which should be configured as below:
Working desk --- All the desk should cover ESD protection mat, and should connect with
a 1.2 M Ohm resistor to the ground.
Hand ring --- Connected with a soft line which can quickly release the static electron,
and also connect with a 1.2 M Ohm or 5.2K Ohm resistor to the ground.
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7.2 Repair equipments and tools
Suggest using the below equipments and tools to repair:
1. AGILENT8960 / CMU200 — GSM wireless communications test set
2. AGILENT8594E — Frequency spectrometer
3. AGILENT54520 — Oscillograph
4. AGILENT34401A — Universal meter
5. LPS-105—AMRFL direct current power
6. HAKO926 — Electric iron
7. HAKO851 – Temperature controlled electric dryer
8. Computer ( with GPIB card)
9. 50 Ohm cable line 、N160 back plug line
10. Level shifter box — Provided by Techfaith Electric iron temperature/time
Normal weld spot: 350°±10°,<= 5 seconds: Big weld spot: 400°±10°,<=5 seconds
Electric dryer temperature/time 295°±5°,<= 120 seconds 395°±5°,<= 30 seconds The
repair equipments configured as below figure shows:
Repair station configuration
The computer preinstalled Dragonfly lab test studio software connect with power supply
and the wireless communicati ons test set through GPIB, connect with the le vel shift box through
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serial cable, and the level shift box connect with mobile through back plug line, connect with the
wireless communications test set through 50 Ohm RF cable.
7.3 Phone repair
The whole phone repair mainly repair the phone which can’t pass the CIT function test
and call test and antenna test. The ordinary function fault inculd: can’t power on, receiver no
sound, microphone no voice, no vibration, speaker no sound, camera abnormal display, tuchpanel
no function and keys no function etc; call test and antenna test generally including: can’t establish
call and test results beyond specification.
7.3.1 Receiver no sound, microphone no voice
Receiver no sound and microphone no voice can use the loopback CIT function determine
where is the problem. If the loopback test is ok, then the loopback circuit (receiver and
microphone circuit) is ok. If the loopback is no function, then please make a 112 emergency call
or another public numbers, if the receiver is no sound then the receiver circuit has something
wrong, if the receiver has sound then the microphone is bad.
If the receiver is no sound, first use a good receiver change it, if it is ok, then change it, if the
receiver is still no sound, then check the solder, whether it has solder problem.
If the microphone has problem, also first use a good microphone do the replace experiment, if
it is ok, just change it. If still no voice, then check the microphone circuit.
7.3.2 Incapable power on
Battery no power, battery connector damaged or bad solder, or the pcb has something
wrong may cause the problem incapable power on. If it is the problem of the battery connector P2,
then resolder it or change it is ok. If it is not the problem of battery connector, then use a universal
meter to measure the “+” pole of the P2 connector, check whether it is shorted to the ground, if
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shorted please check the board. If the “+” pole is not grounded then use a good LCD module to do
the replace experiment, if the mobile can power on now, then should change the LCD module. If
the mobile still can’t power on then there must something wrong with the pcb, please retest the
PCB board, if the test pass then redownload software can get rid of it, if the test fail, then should
repair the PCB as the following chart introducing methods.
7.3.3 LCD abnormal display
Abnormal display usually behaves like as: white screen, no backlight, blur screen or
abnormal color. First check if it is the problem of LCD module, change a new one if the problem
disappear then it is the problem of the LCD module, if the problem still exists then check the main
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connector CN801 on main board whether it is broken or bad solder, then resolder it or change it. If
it is not the problem, according to the following chart introducing methods, it can resolve these
problems.
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7.3.4 Speaker no sound
First enter the CIT test mode, if the speaker is ok, then you should reinitialize the software. If
the speaker has no sound, then use a good speaker to do the replace experiment, if the new speaker
has sound, then change speaker is ok, if the new speaker is also no sound, then should check the
solder of speaker and resolder can resolve the problem. If the problem still exists then check the
chip U601 on main board whether it is broken or bad solder, then resolder it or change it. After
checking all these is ok, The speaker circuit will be checked and well CPU should be checked
.
7.3.5 Camera abnormal function
Repair the camera just like repair the LCD abnormal display, first check if the CN802
camera connectors is ok, if it is ok, then use a good camera do the replace experiment, if the
problem still exist,. After checking all camera circuit are ok, then U1101 (MV3020SNK ) should
be checked. And also sccoding to the following chart introducing methods to repair this issue.
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7.3.6 Mobile can’t identify the SIM card
First make sure the SIM card is not damaged, use a good SIM card to test if the problem still
exist. If still exist, then check if it is the problem of the SIM card socket, change it or resolder it. If
it is not the problem of the socket, then it is always the problem of U401(PMU) chip, resolder it or
change it can always resolve it.
7.3.7 No vibration
First check if the speaker lines wind the vibrator, if not, use a digital power tuned to the
2.75V adding to the two poles of the vibrator, see if the vibrator vibrate, if not then it shows
that the vibrator damaged, change it. If it vibate, then check if the D509 have been shorted, if
shorted, resolder it. Measure the voltage of D509 ,if not 3V, then it is the problem of U401
PMU chip, resolder or change it.
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7.3.8 Key press no function
ROCK mobile just have 21 keys. If only one key no function, please disassemble the mobile
back housing, check if the metal dome damaged or the corresponding pad is dirty. If there are 4 or
5 or multiple key no function, the root cause is CPU unsoldered or fault.
7.3.9 RF trouble shootin
For RF problems ,it’s generally caused by RF circuit, and should be checked. CN102 (RF
test connector), U101 (RF switch module), U105(power amplifier module) and U106(transeiver).
If any component has problem, resolder or change it will resolve the problem. If the RF path is ok,
then check the OSC100 (24MHz oscillator) , reflow or change the part will get rid of this problem.
The detail RF path check steps as below:
First connect the PCB board to the configuration (Repair station configuration ), plug
the back-plug, and then open the Dragonfly debug tool, select the TX path check in the catalog of
Factory test, input the channel number, and adjust the transmit power value(5-19), and then hit the
“start transmit” button, make the mobile on the transmit condition, then adjust the frequency of the
Frequency spectrometer to the transmit frequency, measure R101,check if the output power of
R101 is right. If the power is right shows that the RF path is no problem,if the power is abnormity
then should check the CN102,measure C103, if the power is right shows that the CN102 RF test
connecter is not ok .resolding or changing another one should be done; if the power is abnorm ity
then should check the U101 RF switch module,measureL120 GSM band and R106 DCS/PCS
band. check the output power of L120 and R106,if the power is right shows that U101 RF switch
module is no problem. If the power is abnormity then should check U105 RF PA, measure L121
and R108, check the output power of L121 and R108, if the power is right shows that U105. RF
PA is no problem. If the power is abnormity then should check U110 measure C151 and C153,
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check the output power of C151 and C153,if the power is abnormity then should check OSC100
clock circuit and U110,resold or change it ,the problem will be resolved ,if can’t,U200 CPU
should be checked. For the method checking the RX path, it’s the same with checking Tx path.
And also accoding to the following chart introducing methods to repair.
7.4 schematics
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