FLY E176 Service Manual

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SERVICE MANUAL
1. Main Functions:
-Cool surface and Fashionable design -Audio Play/Video Recording/VGA Camera -GPRS/WAP -Support 8G T-Flash Card -Support PC sync -Network GSM900/1800 or GSM 850/1900
2. Main Selling Points
-FM radio/record -BT Support
-2.4“TFT QVGA(240*320) -AVI/3GP/MP4
3. Other Functions
-USB2.0 -SIZE: 115*49*11mm
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TABLE OF CONTENTS
INTRODUCTION………………………………………………………………………………...3 Chapter 1 EXPLODED VIEW AND COMPONENT DISPOSAL………………………...4
EXPLODED DIAGRAM…………………………………………………………………….….4 DISASSEMBLY AND ASSEMBLY …………………………………………………………….…….…5
SERVICE TOOLS………………………………………………………………………………...5
DISASSEMBLE…………………………………………………………………………….……...7 ASSEMBLY………………………………………………………………………………….……..8
Chapter 2 SYSTEM BLOCK DIAGRAM………………………………………………….....10
Chapter 3 INSTRUCTION OF THE UNIT CIRCUIT………………………………….……..11 Chapter 4 ACTUALL BOARD…………………………………………………………....17
SIDE A…………….…………………………………………..………………………………….…….….17
SIDE B……………………….…………………………………………………………………….…...….18
Chapter 5 TROUBLESHOOTING………………………………………………………..20 Chapter 6 SOFTWARE INSTRUCTION OF SW UPDATE…………………………………25 Chapter 7 FUNCTION TEST……………………………………………………………..…….30 Chapter 8 PARAMETER SETTING INSTRUCTION…………………………………………32 Chapter 9 CATCHER INSTRUCTION………………………………………………………...34
INTRODUCTION
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The purpose of this document is to help service workshop technicians to service products. This service manual must be used only by authorized service suppliers. The content of it is confidential. Please note that provides other guidance documents for service suppliers. Follow these regularly and comply with the given instructions. while every effort has been made to ensure the accuracy of this document, some errors may exist. please keep in mind also that this documentation is continuously being updated and modified, so always watch out for the newest version.
CAUTIONS
Please refer to the phone’s user’s guide for instructions relating to operation, care, and maintenance, which include important safety information.
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules, screws, and insulators are correctly re-fitted after servicing and alignment
5. Ensure all cables and wires are repositioned correctly
Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore, every service supplier must observe the precautions which mentioned above.
GENERAL REPAIR INFORMATION
1. Make sure your testing equipment is functioning properly before beginning repair work.
2. before starting repairs you must observe ESD precautions such as being in your ESD protected area and connecting your wristband.
3. use gloves to avoid corrosion and fingerprints.
4. cover windows and displays with a protective film to avoid dust and scratches.
5. use a lint-free cloth to clean the LCD.
6. when cleaning the pads use a soft cloth\ESD brush and isopropanol. Do not use a glass fiber pencil: this scratches the surface and will corrosion.
7. non-faulty mechanical parts(except shielding lids and bent parts or soldered components). May be reused if they are not soldered.
8. when removing the shielding lids make sure to replace them with new ones, otherwise the high-frequency leakage can affect the device.
9. always use the original spare parts.
10. check the soldering joints of the parts concerned with regard to the fault symptom. And resolder them if necessary.
11. remove excess soldering flux after repair.
12. observe the torque requirements when assembling the unit.
13. please aware that some malfunctions may be software related and solved by an update
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Chapter 1
EXPLODED VIEW AND COMPONENT DISPOSAL
EXPLODED
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IC LIST
Name
Type
No
Main IC
MT6253
(U101)
RF PA IC
RF7166
(U502)
flash128+64
MCP_BGA56
(U301)
FM IC
RA1000_QFN24
(U402)
BT IC
MT6612_QFN40
(U705)
audio PA
YDA145
(U401)
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DISASSEMBLY AND ASSEMBLY
Voltage regulator
Multimeter
Iron
850 heater
Constant temperature heater
Oscillograph
SERVICE TOOLS
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Computer and software download cable
Wrist grounding strap, Antistatic gloves
Wrist grounding strap
Antistatic gloves
Software download cable
Microscope
Solder wire, soldering paste
Metal tweezers, Screw driver, SRT-6
Plates
Metal tweezers
SRT-6
Screw driver
MTK series CPU plate
Plate
soldering paste
Solder wire
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Take off 4 screws with screw driver.
Prize up back cover.
Separate the keypad connector.
Stick LCD film.
Separate PCBA from front cover with tweezer.
Take off 2 screws with screw driver.
DISASSEMBLY
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Stick lens film.
Prize up all buckles to separate keypad.
Prize up all buckles to separate antenna.
Solder the speaker to separate the frame.
Assemble the antenna frame.
Fix the PCBA in front cover.
Finish.
ASSEMBLY
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Lock 4 screws.
Fix back cover tightly.
Fix the keypad connector.
Lock antenna screws.
Finish.
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Chapter 2
SYSTEM BLOCK DIAGRAM
Power ON/OFF principle
When the handset is on power-off status, the PWRKEY pins level is high, there is a pull-up resistance inside MT6253 (Power Manager Unit). When the power key is pressed, the pin PWRKEY is pulled down to low level, then MT6253 turns on all the power supply function, and the baseband chip enters working status. Then the power key can be released, and the CPU-baseband chip can be working normally.
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Chapter 3
Circuit instruction of CPU
Audio Process
Keypad interface
IO interface
Camera module
INSTRUCTION OF THE UNIT CIRCUIT
MT6253 is a new generation high-end chip made by MEDIATEK, with aQFN 11.5mm*11.5mm, up to 261pins, 0.47pitch. MT6253 baseband chip has GSM/GPRS capability, also integrates audio and video function. MT6253 provides not only high-quality GPRS Class 12 MODEM, high-rate data transmission service, but also multi-media applications, like 0.3M pixels camera, mp3, mp4 etc
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Keypad Interface
When key is pressed down, the matrix status is pulled down to low. Interrupt occurs, then system can scan the cross-matrix
to judge the key’s location, so system implements corresponding function.
Baseband Crystal Oscillator
Crystal oscillator X201 provide accurate reference clock for system:
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The connection data sheet between CPU and flash
CPU
CPU BGA
Flash
Flash BGA
Ed0
AK28
Ed0
G12
Ed1
AJ25
Ed1
G11
Ed2
AN31
Ed2
F9
Ed3
AL27
Ed3
F8
Ed4
AP30
Ed4
G7
Ed5
AN29
Ed5
G6
Ed6
AL29
Ed6
F5
Ed7
AK26
Ed7
F4
Ed8
AM30
Ed8
F11
Ed9
AM26
Ed9
F10
Ed10
AK30
Ed10
G9
Ed11
AP32
Ed11
G8
Ed12
AM28
Ed12
F7
Ed13
AL29
Ed13
F6
Ed14
AN27
Ed14
G4
Ed15
AJ27
Ed15
G3
item
voitage
current
Vcore
1.2v
200ma
Vio
2.8v
100ma
Vadd
2.8v
150ma
Vtcxo
2.8v
20ma
Vrtc
1.2v
200ma
Vmem
2.8v
150ma
Vsim
2.8v
20ma
Vcs
2.8v
200ma
vcs
1.8v
150ma
MT6253 Voltage Regulator
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Battery connector
Audio frequency PA U201
Negative power supply
Charging testing
Positive power supply
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I/O connector (5PIN)
Charge input
Data download
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RF7166
Band selection
RF Input
RF Output
ANT
RF part generally means the analog RF and IF process system ,including Antenna systemTX pathRX pathAnalog
modem and Frequency Synthesizer . RF Circuit deals with the RX and TX of wireless signal, with responsibility for the bidirectional transmission of speech and data between the MS and BS through the air interface. In detail RX part accomplishes the AGC amplifying, mix and demodulation of RF weak signal received from BS, The final signal output from RX part is the analog baseband I/Q signal. The final RX I/Q will be sent to Baseband Circuit for later disposal. On the other hand TX part deals with the signal modulation, up-conversion mix and power amplifying of analog I/Q signal received from baseband, generating burst which meets the GSM specification. And then the bursts are transmitted to Base station through the antenna. The signal interface between RF Circuit and Baseband is analog baseband I/Q signal. The performance of RF Circuit can directly affects the signal transmission quality of the mobile phone. RF transceiver is integrated in MT6253
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FM radio chip
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Chapter4
U301 Flash
U101 CPU MT6253
U501 RF PA IC
LCD connector
U705 BT IC
J601 camera connector
U402 FM IC
U401 Audio PA
J301 I/O connector
3 in 1 sim card connector
J303 earphone Jack
ANT connector
J201 battery connector
SIDE A
SIDE B
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SIDE A
SIDE B
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Chapter5
Test flowchart of test SIM card
Replace SIM
card
Base band or MT6253
may have fault.
Could not read
SIM
Clean or replace SIM
socket.
NO
NO
NO
NO
YES
YES
YES
YES
OK
End
If SIM card is
invalidation?
Connect to steady-voltage power supply to see if current is OK?
Power may be damaged. Test if voltage of pin 4/5 of J502 at exactly power on is 3V. If pin 1/2/3 has switch of pulse voltage.
Replace U101
NO
Check if the SIM
connector is clean
TROUBLE SHOOTING
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Test flowchart of can not power on (main)
Replace
battery
May be MT6253
is fault
Could not power
on
Re-solder or replace J201 of battery.
Check battery point of J402 is OK?
NO
NO
NO
NO
YES
YES
YES
OK
End
Connect to power supply, if it can be power on?
If current is 30-40Mx
Update software to
the latest version
Replace U101
NO
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The test flowchart of headphone
Replace headphone
When having a call, use a
oscillograph to test if there is
audio signal from J303 pin1/4
No sound in
headphone
Check if LS401 has sundries or damaged
If there is sound when switch to loudspeaker?
NO
NO
NO
NO
YES
YES
YES
YES
Repulse LS401 or clean it
If headphone is connect OK or not
Remove headphone and test it by
multimeter‟s beep function. If there is
sound like „sasa‟ from headphone?
Replace headphone
Replace MT6253 CPU
NO
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Test flowchart of incoming call with no ring.
Cancel libration /mute mode
Can test output sound signal at L405/L406 by oscillograph when bell works
No sound of bell
Remove headphone and test it by
multimeter‟s beep
function. If there is
sound like „sasa‟ from
headphone
NO
NO
NO
YES
YES
YES
YES
Replace bell components
If it is libration / mute mode.
If volume level is lowest
Turn up the volume
Replace U101/MT6253/U401
NO
Use *#84666*# No. 7 to hear if bell has sound
NO
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Test flowchart of no display or display abnormally.
Clean and re-solder J701
Check if there is start signal from pin 13 of J701 and if 8 bit address bus is normal or not
No display or
display abnormal
Replace LCD
NO
NO
NO
OK
YES
YES
If display interface connects OK
Replace LCD/FPC
End
Replace or resolder U101
Check LCD broken or not or leak
NO
YES
Update to the latest
software
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The test flowchart of download failed
Replace or re-solder J302 connector
Check whether power management and LD0 have output voltage normally and whether there is broken of power supply.
Can not download
Check conditions outside the mobile, such as configuration of software, cable, power, PC etc.
Whether mobile is power on?
NO
NO
NO
NO
YES
YES
YES
YES
YES
OK
Replace or re-configure.
Check whether J301 connector is false solder or damaged.
Connect download cable. Check whether current is larger than normal.
Disconnect cable immediately and touch chip gently to check whether the chip is heat.
Test VCORE, VDD, VADD, VTCXO, VRTC, VMEM and clock signal of 26MHZ32KHZ.
Replace U101
NO
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Chapter6
Instruction of SW update
1. Install the USB driver without the USB cable plugged into the computer.
2. After it is ok, plug the cable then check the device manager as the picture below:
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3.Double click to run FlashTool_v3.1004
Choose right com port
4. You better choose auto format FAT in Format FAT like belows,
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Choose Auto Format FAT”,
Choose it
Pick this
5. Tip Download Agent choose MTK-ALLInOne.bin
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6. Tip Scatter-loading to choose txt file in the SW folder, such as scat25_08A_GEMINI. Then the BOOTLOADER
双击
Double click
and ROM will also set to be well .
7.Keep phone off , and tip Download to run the program, and the red bar appear, it shows the phone can connect with this tool successfully, then it will write data into phone and tool will show the blue bar , after Ok appear with the green circle. The process finish.
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Check if the SW is correctly
8.Power on the phone and input*#84666*#”, check its version number on the first option.
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Chapter7
FUNCTION TEST
Press *#84666* # to check these items in stand by mode:
1. Version: to check the version of the software
2. Echo Loop: blow to the mic, the receiver will have a sound
3. Key: press relevant keys appear in the screen
5. Libration: The cellphone will librate
6. Lond SPK: there will be a sound from the speaker
7. Ring: press start there will be some music from the speaker
8. LED: press confirm button to check if LED is normal
9. LCD: LCD will Auto Display
11. Receiver: there will be a sound from the receiver
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Chapter8
PARAMETER SETTING INSTRUCTION
China mobile as an example, other countries please inquire the local operator
1. WAP parameter setting instruction
1) Data Account Process: MenuServicesData Account GSM Data: Account Name: (default) Number: 17266 User Name: WAP Password: WAP Line Type: ISDN Speed: 9.6 Kbps DNS: 010.000.000.172 GPRS: Account Name: (default) APN: cnwap User Name: WAP Password: WAP Auth. Type: (default)
2) WAP setting process: MenuServicesWAPSettings→Edit Profile Edit Profile: Rename Profile: Optional Homepage: http://monternet.com Data Account: GSM/GPRS Connection Type: HTTP (Proxy Address: 010.000.000.172) Username: Optional Password: Optional After setting as above, the WAP is ready.
2. MMS parameter setting instruction (Premise is WAP is valid)
Setting process: MenuMessagesMMSMessage SettingsServer ProfileEdit profile Edit Profile: Rename Profile: Same as WAP Profile name Homepage: http://mmsc.monternet.com Data Account: Same as WAP Data Account Connection Type: Same as WAP Data Account Username: Optional Password: Optional After setting as above, the MMS is ready.
3. Email parameter setting instruction (Premise is WAP is valid)
1) GPRS setting process: MenuServicesData AccountGPRS Edit Profile: Account Name: Optional APN: cmnet
2) Email Profile setting process: MenuMessagesEmailEmail Profile
A. Outgoing server: stmp.126.com (depend on the users Email website )
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E-Mail Address: Full E-Mail Address of the users Password: Password of the uses E-Mail
B. Incoming server: pop3.126.com (depend on the users Email website )
E-Mail Address: Full E-Mail Address of the users Password: Password of the uses E-Mail
After setting as above, the MMS is ready.
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Chapter9
CATCHER INSTRUCTION
General: The figures in this document help to understanding, and they may not be exactly the same as
showed in your computer. Contact us please when you have any queries.
1 Install the USB driver if not yet.
1.1 Run the USB driver without the upgrade cable plugged into the computer.
Figure 1
1.2 After the installation is completed, plug the upgrade cable into the computers USB connector, and then check the device manager as in figure 2:
Figure 2
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2 set the phone to prepare for using Catcher.
Open the phone and input “*#84666364*#” to enter the setting screen. In sequence enter DEVICE, UART, and
TST config. Choose UART1 in the first choice and choose NONE in the second choice then Clink done, the phone will restart in 3 seconds. After the phone restarts, power it off.
3 choose the Database of the phone’s software.
3.1 run “Catcher.exe”, choose Config →.Set Database Path. The figures (figure 3, figure 4, and figure 5) occur in
sequence as below.
Figure 3
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Figure 4
Figure 5
3.2 Clink the button ... in figure 5 to choose the Database file of the master phone or slave phone (for example
BPLGUInfoCustomSrcP_MT6226M_S01_X6+_FLP_06_12_V3_2-TN-MP-5B-QN file ). Refer to figure 6 showed as below:
Figure 6 When you examine the master phones problems, choose the master phone softwares database file, and when the slave phones problems, the slave phones database file. The database in the phone must be exactly the same as the chose database for Catcher, or the figure 14 will occur when the Catcher work.
4 enter Logging mode and choose the right COM
4.1 clink the Logging code button in the red note in figure 7. Then figure 8 occurs.
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Figure 7
Figure 8
4.2 clink button Configure RS232 in figure 9, then figure 10 occurs, choose the right COM in Port option, and clink OK.
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Figure 9
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Figure 10
5 use the Catcher to record debug information
5.1 clink the button connect in figure 11, clink the button Default Filter in figure12, select Field Trial button in figure 13, and then clink set” in Figure13.
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Figure 11
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Figure 12
Figure 13
5.2 Clink Filter in figure 14, choose some items in figure 15, and then clink ok in figure 15. (Please query us if you need to choose the filter settings)
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Figure 14
Figure 15
5.2 connect the upgrade cable to the phone and power on the phone. If the database in the phone is not exactly the same as the chose database in Catcher, figure 16 occurs (for example, different software versions and wrong cable connectors lead to the difference between the databases). You have to clink EXIT and make the databases the same.
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Figure 16
5.3 The catcher records primitive information as showed in figure 17. Clink the button clear in figure 18 to clear the useful primitive information. Then the phone user carries on some operations to the phone to make the failures recur. After the wanted failures occur wholly, clink the button “disconnect in figure 19. You can save the .clg file now as showed in figure 20, and name it. The .clg file is that needed for analyzing the failures of phone.
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Figure 17
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Figure 18
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Figure 19
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Figure 20
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