FLY E170 Service Manual

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E170E950E Service Menu
Version number: V1.0
Draft Hu Zhenhua Auditing Liu Changling Authorize Tang Yin Date 2010-5-11
Longcheer Technology (Shanghai) Co., Ltd.
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Contents
1 Overview E170.........................................................................................................................1
1.1 About E170 Phone..............................................................................................................1
1.2 Distribution of the mainboard components.........................................................................2
2 RF.............................................................................................................................................3
2.1 RF Overview.......................................................................................................................3
2.2 Transmit..............................................................................................................................3
2.3 Receive................................................................................................................................3
2.4 Common RF Malfunction...................................................................................................4
3 Baseband................................................................................................................................15
3.1 Baseband Overview ..........................................................................................................15
3.2 Logic.................................................................................................................................15
3.3 Power management...........................................................................................................15
3.4 Audio Frequency...............................................................................................................16
3.5 Bluetooth circuit................................................................................................................17
3.6 Baseband common malfunction........................................................................................17
4 Reference for maintenance...................................................................................................21
4.1 No Signal ..........................................................................................................................21
4.2 Phone does not “power on”...............................................................................................21
4.3 LCD trouble ......................................................................................................................21
4.4 Sound trouble....................................................................................................................21
4.5 Keyboard malfunction.......................................................................................................21
4.6 Camera with flowery/blank screen....................................................................................21
5 Tools........................................................................................................................................22
5.1 LCT downloading Operation Manual...............................................................................22
5.2 LCT Repair tools Operation Manual.................................................................................22
5.3 LCT Unlock Operation Manual........................................................................................22
5.4 LCT write SN Operation Manual......................................................................................22
5.5 LCT Calibration Operation Manual..................................................................................22
5.6 LCT Testing Operation Manual ........................................................................................22
5.7 LCT Function testing Operation Manual..........................................................................22
5.8 Detailed maintenance program .........................................................................................22
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1 Overview E170
1.1 About E170 Phone
E170 mainboard is based on the MTK platform designed to support 3-band which supporting the FM and Bluetooth calls and transmission, and analog TV, the mainboard system consists of the base-band( CPUMT6235+MCPK5D1G12DCA) and the RF (MT6140+PARPF89007).
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1.2 Distribution of the mainboard components
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2 RF
2.1 RF Overview
RF part mainly consists of transceiver MT6140 (adopts program of near-zero IF receiver, supporting the EGSM / DCS and 26M VCTCXO as the clock input, integrated clock buffer, LO VCO and TX VCO and regulator , only need for external connections of VBAT / AVDD), P ARPF89007 (it supports EGSM / DCS / PCS and integrated automatic power control and transceiver switch).
MT6140
Baseband Chip
GSM RF and BB interface diagram
Transceiver (MT6140) with the RF modulation and demodulation functions contains IF frequency synthesizer and VCO RF, which is part of the core component of the RF. PA has a major role in amplification of modulation signal, and it must be controllable and the speed should meet the GSM agreement.
2.2 Transmit
TX is composed of the modulation loop, power amplifier and antenna switch. PLL is mainly in the internal MT6140, I / Q signal first enters into the MT6140, after entering the PLL the signal is modulated to RF, and then it out puts from the chip to PA, converts into electromagnetic energy through antenna by the antenna switch after enlarged. PA: This part adopts voltage control to achieve and its role is to amplify the signal power in accordance with the requirements. It is divided to two different power levels through VRAMP signal. The transmit signal of GSM is 5 to 19, power is from 3.2MW to 2W while DCS is 0 ~ 15, power from 1MW ~ 1W. PA is time-sharing work controlled by TX-EN chip, the output power of PA is controlled by VRAMP (APC) through the voltage. PA is intermittent work, by the BS to achieve the choice of frequency bands.
2.3 Receive
Antenna RX - MT6140 (RX_VCO mixer) - band-pass - Amplification - filter - Amplification ­RX_VCO mixer - CPU
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Check IQ si
g
p
2.4 Common RF Malfunction
2.4.1 Detection and Maintenance Flow Chart of MS Transmit malfunction
(No transmit) Connect PC and cell
hone with maintenance of line, use the
Repair software making mobile phone
access to transmit state.
Y
Check antenna switch or matching network
Y
pin of Transceiver, whether there is IQ si
nal?
gnal input
Y
Check RF signal output pin, whether there is any RF
Y
VBAT, PA_EN, BANDSW_DCS,V APC, are they OK?
N
N
Check CPU
N
Check Transceiver, whether there is any RF output signal?
N
Check Transceiver External
Y
Replace PA
Check CPU
Replace Transceiver
2.4.2 The maintenance process of Transmit malfunction
Use the Repair software making mobile phone access to transmit state. Choose 62CH in GSM band, POWER Level for 5, DCS for 700CH, POWER Level for 0. Then, first observe whether the current rises, and use the spectrum analyzer and oscilloscope to observe the signal given in the above-mentioned flow chart, the specific signal waveforms shown as below:
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IQ signal waveforms of transceiver in transmit state:
3.10 IQ
RF interface spectrum analyzer is as follows:
GSM transmit signal
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DCS transmit signal
PA-EN waveforms of PA in transmit state
PA-EN
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PA. BAND-SW waveforms
PA.BAND-SW (GSM)
PA.BAND-SW DCS
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PA Vramp waveforms
Vramp (pcl5)
Vramp (pcl 19)
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g
2.4.3 Detection and Maintenance Flow Chart of MS Receive malfunction
No Receive
Open Repair Software to connect PC with mobile phone, make the phone access to receiving state, adjust signal generator to corresponding CH, and connect the signal line to phone’s RX_SW.
Check IQ signal output pin
Y
Check MT6235
Y
of Transceiver, whether there is IQ signal?
N
Check Transceiver input pin, whether there is any input signal?
N
Are Transceiver SDATASCLK LERFVCOEN all correct
N
Whether PA signal input pin has received any
nal?
si
N
Check or replace the antenna switch and matching circuits
Y
Check RX-filter
Check Transceiver External RC components
Check CPU
N
Check the correspondi ng power supply and circuits of 26MHZ.
Y
Whether the voltage Transceiver used is normal? Is 26MHz normal?
Y
Replace Transceiver
2.4.4 The maintenance process of Receive malfunction
Maintenance process of NO Receive: Use Repair software to make mobile phone access to pure receive state Choose 62CH, Rx Mode CH62=94 7.4MHZ, Input power:-60dbm in GSM frequency bands Choose 698CH, Rx Mode CH698=1842.4MHZ, Input power:-60dbm in DCS frequency bands Adjust signal generator to corresponding CH, connect the signal line to Cable of RF Measure the related key signal by using Spectrum analyzer and Oscilloscope Measure the signal output pin of Transceiver, whether there is any correct IQ signal output to CPU Y: Check CPU (MT6235) / N: Check Transceiver input pin, whether there is any corresponding CH input signal (Y: Check whether Transceiver has correctly controlled the signal Check whether the
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voltage supply is normal if normal, Transceiver can be judged of damaged / N: Check PA and the paths ahead ) Signal waveforms refer to the following: Output signal of Signal generator (Input):
GSM CH62 channel receives the signal
DCS CH 698 channel receives the signal
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IQ signal output pin of Transceiver the state of receiving IQ signal:
The signal Transceiver received from CPU used to access the internal register of Transceiver. The corresponding waveform is as follows:
IQ Signal
Frequency-s ynthesizing signal
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3WSDATA
3WSCLK
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3WLE
26M clock (can be measured by using the ACCoupling) The AFC (automatic frequency control) from CPU to the crystal oscillator makes crystal oscillator output accurate 26MHZ to Transceiver.
26M Output
26M
Input
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VAFC
TCXO output(26MHZ)
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3 Baseband
3.1 Baseband Overview
E170 Baseband consists of CPUMT6235 and Program Memory . UMT6235 baseband, the core device of the mainboard, is responsible for the normal work among various parts of mainboard, such as voice processing, image processing, power management as well as MS communications. UMT6235 digital baseband contains 32-bit ARM7E core and 284Kbyte SRAM. UMT6235 which is an enhanced GSM Processor integrated Channel Codec subsystems interiorly including Channel Codec, Intertlace / Deinterleave, Encryption / Decryption and Control Processor subsystems including ARM7EJS and its peripheral circuits. There are 26 address lines,16 data lines, 8 chip select lines, provided 6 external interrupt Interface, 26M/52M operation clock. Analog baseband contains UMT6235 analog baseband chip, audio, baseband codec and power management. Four major functional blocks integrated internal: Audio codec including Voice input / Output channel, Buzzer output; Baseband codec including Differential I, Q input / output, GMSK modulation and A / D, D / A; Auxiliary parts including AFC DAC, RAMP DAC, AGC DAC and a seven-channel A / D. And WATCHDOG interface is set internal to enhance the stability of the system.
3.2 Logic
Logic part is composed of MTK base-band management chip UMT6235, power management chip MT6235 and Nand Flash.
UMT6235CPU Nand FlashMT6235PMU
3.3 Power management
Power management consists of the charging circuit integrated in MT6235 and the external charging circuit. It provides 11 road LDO voltage. Besides, it completes the logic level conversion of SIM card. The chip also outputs the system reset signal.
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Boot process: The normal boot is to press boot key which is that the PWRKEY is being dragged down. Once the boot key is pressed, all LDO are open except VSIM. After VCORE opening RESET timer and timer out, RESET is being pitched up to start the digital baseband chip, that is, UMT6235 starts to run and roll polling its ROWX pin, pitch up its PWRONIN pin, then you can release the boot key. This is the initial boot process.
3.4 Audio Frequency
The sound quality performs more pleasant on account of audio processing integrated in UMT6235.
3.4.1 Speaker loop
3.4.2 MIC loop
Check basic bias voltage signal of MICBIASP and MICBIASN and the language signal of MIC itself when the MIC is good but no response of LOOP MIC in test.
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3.4.3 Earphone loop
Earphone loop includes headset speaker and MIC two-way signal. Check the circuit access situation when there is something abnormal (such as: no sound in headset speaker, Mic invalid, etc.) after inserting the earphone while the headset accessories are good.
3.5 Bluetooth circuit
Bluetooth is a design feature of this cellphone. It is with a matching Bluetooth headset and the phone has a container which can charge up Bluetooth headset through the main board, to accommodate Bluetooth headset. Some of the projects may not have this function, however, the mainboard is compatible. Please first ensure that the power is correct, according to the phenomenon and following schematic diagram to maintain the phone.
Bluetooth circuit
3.6 Baseband common malfunction
3.6.1 Nand Flash programming does not download
Data lines used for downloading software: VBA T, TX, RX, GND, CHARGE. It is mostly due to the false solder and wire bonding. First check whether the serial port of PC and cell phone is unrestricted, if not, it is caused by being lack of devices or empty solder of power manager, USB-con and peripheral resistance. Measure the TX, RX signals by using AC-coupled oscilloscope to track the signal flow, if a certain period circuit of no signal it may be AC short circuit to ground, or is caused by a short circuit and open circuit. On checking the malfunctions, first should carefully observed the welding of these devices with a magnifying glass, then plug in the download line to observe whether the current is normal, there is short-circuit to ground of VCHG or VBAT if the current is large, at this time
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N
cut off power supply as soon as possible, and then find the short-circuit point. It may be the abnormal output power supply of a certain circuit that the current is larger than normal (about 30 mA) but not particularly large, at this time should check whethe the valgate of VCORE (1.8V), VDD (2.8V), VADD (2.8 V), VTCXO (2.8V), VRTC (1.5V), VMEM (2.8V) is noamal, if not, bad welding can be detected. Focus on checking the welding of PMU and USB-CON if there is a little or no current. Unplug and re-plug the download line to see if it is caused by poor contact; It can test that whether the output of 26MHz clock signal to the CPU is normal by using oscilloscope.
3.6.2 Detection and Maintenance Flow Chart of No download malfunction
Not download
Eliminate any reasons for not
Yes
download except the cell phone.
Check whether the 5pin connector USB-CON is false soldered or
NO
Check whether it is the problems of allocation of procedure, download cable, power supply, software, PC phone.
Check whether the serial port of PC and cell phone is unrestricted.
damaged.
NO
Check USB-con peripheral resistance
Connect the download line and observe the ammeter whether the current is high (normal current is generally about 30mA).
A little or no current
Check whether the voltage supply of CPU power manager, PMU and LDO is normal, whether there is any power supply open circuit.
NO
Yes
Yes
ormal current but no download
Check VCORE 、 VDD 、 VAD D 、 VTCXO、VRTC、VMEM、measure the clock signals of 26MHZ、32KHZ
Quickly disconnect the connection, and touch the chip gently to see if it is hot, if not, focus on measuring the short-circuit point by using multimeter.
Check whether CUP and NORFLASH is OK, LDO is normal?
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3.6.3 The signal waveform
Chip select signals CS:
Screen reset signal LRST:
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Screen Write signal LWR:
About the screen, first find the problem whether is mainboard or screen by adopting replacement method, then focus on checking the LCM-CON welding.
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4 Reference for maintenance
4.1 No Signal
The common processors: Transceiver, PA.
4.2 Phone does not “power on”
The phone can not power on is usually caused by false welding. First need to check the signal integrity of 26MHZz, 32.768KHz as well as the continuity of signal path. Then check the integrity of core voltage and path. Generally, CPU will less be damaged, and it is due to smaller current but normal voltage, at this time Replacement method should be adopted, and try to add more welding, re-welding.
4.3 LCD trouble
Re-welding display interface and nearby resistance row, as if it is still abnormal, check the pad whether it is of short circuit.
4.4 Sound trouble
E170 audio processes in internal CPU, focus on checking the Audio-PA on the issue of free or miscellaneous ring tones. Low ring for checking its solder joints (very small, and easy to cause problems). Try more times for re-welding and replacement.
4.5 Keyboard malfunction
In most cases there is something wrong with the linking of single button with circuitry if only this button does not work. Focus on checking the resistance row near the display or whether CPU is short circuit if group buttons do not work.
4.6 Camera with flowery/blank screen
First check the Interface whether there is any false solder, and check peripheral devices whether lack of devices.
Note: The waveforms may be different according to the settings and different devices in maintaining.
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5 Tools
5.1 LCT downloading Operation Manual
Reference:《手机软件下载操作说明_MTK_售后版》
5.2 LCT Repair tools Operation Manual
Reference:《维修软件操作说明_MTK_
5.3 LCT Unlock Operation Manual
Reference:《解手机锁软件操作说明_MTK_
5.4 LCT write SN Operation Manual
Reference:《写生产序列号操作说明_MTK_
5.5 LCT Calibration Operation Manual
Reference:《双回路校准系统操作说明_MTK_
5.6 LCT Testing Operation Manual
Reference:《双回路综测系统操作说明_MTK_
5.7 LCT Function testing Operation Manual
Reference:《主板功能测试软件操作说明_MTK_
5.8 Detailed maintenance program
Reference: MTK 平台维修手册 V1.0
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