FLY E135, E135TV Service Manual

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E135 Service Manual Wingplus Communication LTD.
WINGPLUS
Ver. Edit Date Dept. Record Design/Check Approve
V1.1 2009-10-30 HW Wang Xiao Ming
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Content
1 INTRODUCTION TO BLOCK DIAGRAM ................................................................................................ 3
2 ENGINEERING MODEL........................................................................................................................... 4
3 BLOCK DIAGRAM ................................................................................................................................... 5
4 TECHNIQUE PARAMETER ..................................................................................................................... 6
5 BASEBAND TROUBLE ........................................................................................................................... 9
5.1
5.2 Flash programming does not download
5.3 Phone does not “power on”
5.4 Sound trouble
5.5 Can not charge up
5.6 LCD trouble
5.7
5.8 Microphone trouble
5.9 Earphone part trouble
5.10 USB transmit trouble
5.11 Vibrator trouble
5.12 Receiver does not work
5.13 Camera trouble
5.14 Bluetooth has not function
5.15 Motion sensor trouble
5.16 FM Trouble
5.17 Light sensor trouble
5.18 Phone can not access SIM card
5.19 TF CARD TROUBLE ..................................................................................................................... 27
Preparatory work for repair
................................................................... 11
............................................................... 12
.................................................................... 14
Keyboard not function .......................................................... 15
.............................................................. 16
............................................................. 18
................................................................. 19
................................................................. 21
..................................................................... 24
.............................................................. 25
........................................................ 9
.............................................. 9
....................................................... 10
............................................................ 17
.......................................................... 20
........................................................ 22
............................................................ 23
................................................... 26
6 RF TROUBLE ......................................................................................................................................... 29
6.1 Principle of operation
6.2 AGC failure
6.3 AFC failure
6.4 APC Failure
7 MAINTENANCE TOOLS ........................................................................................................................ 34
..................................................................... 30
..................................................................... 31
.................................................................... 32
............................................................ 29
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1 Introduction to block diagram
Logic Part
U201[CPU+PMU,MT6235BA]
MT6235 is a highly-integrated and extremely powerful single-chip solution for GSM/GPRS/EDGE
mobile phones. Based on the 32-bit ARM926EJ-STM RISC processor,MT6235’s superb processing
power, along with high bandwidth architecture and dedicated hardware support, provides an
unprecedented platform for high performance GPRS/EDGE Class 12 MODEM application.
G101 [VC-TCXO 26MHz]
Main Clock for Control Processor and RF Block, Subsystem
X201 [32.768 KHz Sleep Crystal]
32.768 KHz Clock for Sleep Mode Operation and RTC block.
UB00[TV,TLG1120]
Worldwide Free-to-Air Broadcast Reception
NTSC/PAL/SECAM support (48 - 862 MHz)
FM stereo radio support (76 – 108 MHz) Single-chip TV Receiver
RF tuner
Demodulator
Decoder
DSP and audio/video processing
Scaler
FM stereo radio Highest Performance with Mobility
Best-in class video sensitivity
Mobility support to 430 km/h Dynamic multi-path fading and Doppler compensation Large screen
support Fastest channel switching times
RF Part
U103 [RF Transceiver MT6140AN]
MT6140 is a highly integrated RF transceiver IC for Global Systems for Mobile communication
(GSM850, GSM900),Digital Cellular communication Systems (DCS1800), and Personal
Communication Services (PCS1900) quad band cellular systems. It includes four LNA’s, two RF
quadrature mixers, a channel filter, a programmable gain amplifier for the receiver, two high precision
I/Q modulators for the quad band transmitter, on-chip regulators, and a fully programmable sigma-delta
fractional-N synthesizer with an on-chip LC-tank VCO. The MT6140 includes control circuits to
implement different operating modes.
U101 [PA RF3159]
High Gain for use in Systems with Low RF Driver Power
Linear EDGE and GSM Operation
PowerStar® GSM/GPRS Power Control
Digital Band Select Enables GSM850, EGSM900 or DCS, PCS Amplifier Lineup
Single Supply Voltage;Requires no External Reference Voltage
Automatic VBATT Tracking Circuit avoids Switching Transients at Low Supply Voltage
Low Power Mode for Reduced EDGE Current
Digital Bias Control for Simple Implementation of Low Power Mode
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2 Engineering model
Automatic test mode command : *#88#
Test list as follows:
Test Station Flag Ver s ion BackLight Key pa d
Handset Bluetooth Report
TV test mode command : *#867#
Query software version command : *#8432#
Separate test command : *#32*#
Ver s ion Resource BIN Echo loop Vib ra to r
LED Hea ds e t RTC
MTBF UART Mermory card Nand Flash FM Radio Camera Bluetooth
FMRadio Handset Camera
LCD Charger
LCD
Ba tt e r yFMRadio Speaker
Key pa d
ADCLCD c ontrast
Receiver
Loud spk Ringtone
Sp eaker/Vib rator/ T-F lash
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3 Block Diagram
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4 Technique Parameter
Item Description Character
1 Frequency GSM
TX880~915Mhz
RX: 925~960Mhz
DCS TX1710~1785Mhz RX1805~1880Mhz
PCS TX1850~1910Mhz RX1930MHz~1990MHz
2 Phase Error RMS<5° Peak<20°
3 RX sensitive EGSM/DCS1800 -104dB
4 TX POWER GSM 2W(33dBm) /DCS 1W(30dBm)
5 Frequency Error <0.1ppm
6 POWER LEVEL
7 Spectrum due to
Modulation
EGSM DCS/PCS
Level Power Range Level Power Range
5 33dBm ±2dBm 0 30dBm ±2dBm
6 31dBm ±3dBm 1 28dBm ±2dBm
7 29dBm ±2dBm 2 26dBm ±2dBm
8 27dBm ±2dBm 3 24dBm ±2dBm
9 25dBm ±2dBm 4 22dBm ±2dBm
10 23dBm ±2dBm 5 20dBm ±2dBm
11 21dBm ±2dBm 6 18dBm ±2dBm
12 19dBm ±2dBm 7 16dBm ±2dBm
13 17dBm ±2dBm 8 14dBm ±2dBm
14 15dBm ±3dBm 9 12dBm ±3dBm
15 13dBm ±3dBm 10 10dBm ±3dBm
16 11dBm ±5dBm 11 8dBm ±5dBm
17 9dBm ±5dBm 12 6dBm ±5dBm
18 7dBm ±5dBm 13 4dBm ±5dBm
19 5dBm ±5dBm 14 2dBm ±5dBm
Carrier Wave offset(kHz) GSM (dBc) DCS/PCS (dBc) 100 0.5 0.5 200 30 30 300 33 33 400 60 60 6001200 60 60 12001800 60 60 18003000 63 63 30006000 65 65 6000 71 73
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8 Spectrum due to
Switch
9 BER EGSM/DCS1800
11 RX Level Precision ±3dB
12 SLR 8±3dB
13 TX Response
14 RLR 2±3dB
15 RX Response
16 STMR 13±5dB
17 Distortion
18 Side tone
distortion
Carrier Wave offset(kHz)
400
600
1200
1800
BERII<2%@102dBm
Fre.(Hz)
100
200 0 /
300 0
1000 0
2000 4
3000 4
3400 4
4000 0 /
Fre.(Hz)
100
200 0 /
300 2
1000 *
2000 0
3000 2
3400 2
4000 2
TO ARL (dB) Grading ratio(dB)
35
30
20
10
0 33.7
7 31.7
10 25.5
3 rank distortion<10
GSM (dBm) DCS/PCS
19
21
21
24
MAXdB
12
MAXdB
12
17.5
22.5
30.7
33.3
(dBm)
-22
-24
-24
-27
MIN (dB)
/
12
6
6
6
9
MIN(dB)
/
7
5
5
5
10
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19 Ring Volume At least 85dB in the following.
Incoming tel. alert and message alert are rings
When testing distance is 10cm.
20 Charge Current <700mA
21 Antenna display
22 Battery status
23 Alarm Voltage 3.6±0.03V
24 Auto turn off
voltage
25 Battery type Li.Battery
26 Charger AC mode charger
;
Bar Number Power
5
4
3
2
1
0
Bar Voltage
0 3.62V
1
2
3
4
3.5±0.03V
Standard Voltage=3.7V The top voltage=4.2V Capacity850mAh
Import100240V50Hz Output5V600mA
85dBm~-50dBm
89dBm~-82dBm
93dBm~-86dBm
97dBm~-90dBm
101dBm~-94dBm
110dBm~-98dBm
3.73V3.62V
3.8V3.73V
3.91V~3.8V
3.91V~4.2V
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5 Baseband Trouble
5.1 Preparatory work for repair
5.2 Flash programming does not download
Analysis Process:
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Not Dow nload
Current>300mA
VCHG
or VBAT
whether
short circuit
and GND
Slightly larger than norm al
VCO RE(1.2V AVDD( 2.8V
VDD( 2.8V
VT CXO(2.8V
VMEM( 1. 8V)
VREF (1. 5V)
Check voltage
whetheris normal,
reverse Resistance
whether is normal
whether there is short
circuit
)、 )、
)、
)、
Check
current
YES
Check test point
voltage (UTX,URX
is 2. 8V)
YES
Che c k 26M Hz
YES
Dow nload is mainly c om m unic ations betw een the CPU and FLASH including the line of control, address lines and data lines no problem no problem,the final issue may itself access to the PCB,there are problems ­removed the CPU and FLASH, Trace of the on-off
If chec k external circ uit
CP U and F LAS H w e lding
Not wave output
Little or no current
NO
Chec k the corresponding signals in the circuit-off example:T212,T 213
For
First check U109 whether there is VCCRF outp ut ; secondly,check welding of the U103
Ch ec k VBAT
VCHG
voltage
whether is
normal
If
there is no
voltage,
c hec k w elding
of the system
I/O
5.3 Phone does not “power on”
Power on principle of phone: When the power supply is connected with the phone, through internal
switching circuit in the boot it will form a trigger High-level, when press boot button long enough, the
boot high-level change to low-level because of connecting with GND, and the signal reaches PMU block,
PMU will activate the internal voltage regulator and output stable voltage, as a logical part of the core
CPU will gain power supply.
We know phone boot in three necessary conditions: Power Supply, clock and reset. Now power
supply has been provided, then Crystal will produce 26 MHz clock signal, on the one hand it will be
taken as a RF reference clock, on the other hand, it will be sent to logic to the clock signal. After the
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clock signal reaches the microprocessor, the memory before need be cleared, therefore PMU will send
reset signal to it for initialization. After the initialization is finished, it outputs control commands to
memory, then memory will change to permit state, and then through address line to look up where boot
program is, after finding the boot program it will be sent to CPU internal DSP circuit through data lines.
After the successful operation, the CPU output signal to PMU, the power supply will continuously output
voltage to complete booting.
After phone powers on, the CPU calls RF parameters from flash, through radio BCCH to receive
the signal intensity in the area, if your phone has a SIM card or UIM cards, Mobile phone will send the
information in SIM card to the BS, and receives information from the BS, thus achieve network
connections.
After being connected with networks, mobile phones will be in a idle mode, but also mobile phones
through SACCH periodically exchange some information with base stations, such as signal strength
and frequency synchronization, receiving level, and receiving quality
Analysis Process
Download ok
but no power on
Re-download
Measure whether
there is 32KHz
signal output
Check communications betw een the CPU and FLASH
NO
YES
NO
YES
Sortware porblem
NO
Measure VRTC whether there is 2.8V voltage output,or else re-welding or change U201
Communications between the CPU and FLASH including the line of control, address lines
NO
and data lines no problem problem,the final issue may itself acc ess to the PCB,there are pr oblems - removed the CP U a n d F LAS H, Tr ac e o f t h e o n - of f
If check external circuit
CPU adn FLASH welding no
END
5.4 Sound trouble
Analysis Process:
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Sound
trouble:Ring
tone/MP3
Check SPK
NO
Re-download software
NO
Check welding of U511(Audio PA)
NO
Re-welding or change U201(CPU)
YES
END
Reference circuit as follows
YES
NO
Re-welding or change SPK
Check welding of the SPK
peripheral circuits
Re-welding or change U511
5.5 Can not charge up
Regulate audio PA gain
Charging principle introduce:
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When the charger inserted, Charge for the PMU module provides voltage Charge,As long as the PMU of the BATDET pin grounding can start charging moduleat this time will result in a charge interrupt signal to CPU,to inform the CPU has entered a state-of-charge nowPMIC will then generate an interrupt to the CPUCPU Started as follows module
1. ADC sampling, mainly collected Vchrg, Vbat and the output from the MOSFET drain voltage Vbat
and the adoption of Vd (MOSFET drain) and Rsense value, you can calculate the charge current!
That is, we * # 32 * # in ADC display options Icharg, Vchrg, Vbat, and other information!
2. Send a message to the MMI layer, it shows that state-of-charge and some sample data
3. Testing battery voltage whether more than protection voltage and battery voltage connection is
correctIf there is any problem you can cut off the charging circuit through CHRCTRL
Reference circuit as follows
!
Charge input signal
PMOS driver signal
PMU
U201
Analysis Process:
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Can not charge up
Re-download software
YES
Measure VCHG whether is 5V
YES
Check the battery voltage is below 4.2 v
YES
Chec k w eldin g of MOSFET(D304)
END
5.6 LCD trouble
LCD backlight driver circuit:
NO
NO
NO
Check welding of P601 and connect of the charger
Battery power saturation
Re-weding or change D304 and U20 1
GPIO40_LCM_BL_EN Signal By adjusting the waveform duty cycle to achieve Adjust the brightness of the main screen;
Analysis Process:
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LCD Trouble
No Blacklight No Display
Check
U802
NO
Check EMI part
w eld ing o f the
E801,E802,E804,E80
5,E806
Check FPC
w eldin g
YES
Chec k LCD
module
YES
Re-download
software
END
NO
NO
NO
NO
Re-welding or
change
Re-welding or
change
Change LCD
module
Re-welding or
change CPU
5.7
Keyboard not function
Analysis Process:
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Key not function
YES
Chec k KB
Check part
R208,R209,R213
Re-download
software
5.8 Microphone trouble
board
YES
R214
YES
END
YES
NO
NO
1.Re-assembly KB board
2.Check connector P603 whether shatter
3.Change KB board
NO
Whet her in s uf fic ient S olde r Value w het h e r is 1K
Re-welding or change CPU
Reference circuit as follows
Provide positive
bias voltage for MIC
2.2v
From to CPU
0.3v
Provide negative
bias voltage for MIC
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Analysis Process:
MIC not function
YES
NO
Check MIC
YES
Check mic external
circuit
YES
1.Re-welding or change
2.Check PCB mic pad whether short-circuit
1.Check whether there is part miss
NO
2.Check whether there is part unconnect solder
3.Measure signal in the circuit show
Re-download
software
YES
END
NO
Re-welding or change CPU
5.9 Earphone part trouble
1Bias voltageMICBIASP2.2V); 2Headphone detection signal: HEAD_DET: When insert earphone, due to XMP3_R connection with speaker,HEAD_DET signal grounding,Trigger interrupt to the CPU,Will show "Insert
headphone"; 3Headset to hang up signal detectionADC5_HP_MICThis signal is used to detect whether the headphones of the hang up button Presswhen the headset hang up button is pressed, XMICP signal
will be shorted, ADC5_HP_MIC will be shorted at one time;
HEAD_DET
Not insert: low level
Insert: high level
Analysis Process:
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USB transmit trouble
YES
Check USB
connc t
YES
Chec k USB jack
YES
Check PC driver
whether correct install
YES
END
5.10 USB transmit trouble
NO
1.To c onfirm the correct us e of usb c able line
2.Check headset whether inserted in the end
NO
1.Check P601 PIN whether un-connect solder
2.Che ck P601 whe the r inte rnal d amage
3.Change P601
NO
Re-welding or change CPU
Reference circuit as follows
USB data
transmit signal
UP Pull signal
URXD&UTXD:SW download
Board TestIMEI Write
USB Circuit Working Principle 1、Phone through the USB data line and computer connection, charge signal trigger phone auto power
on
2External power supply (USB_PWR)connect to mobile phone, USB ADC signal voltage will be low to
the high jump, trigger bring interrupted signal;
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3CPU implementation USB interrupt; 4CPU and computer through the USB interface for data transfer
Analysis Process:
USB transmit trouble
YES
NO
Chec k USB
connct
YES
Chec k USB jack
YES
1.To confirm the correct use of usb cable line
2.Check headset w hether inserted in the end
1.Check P601 PIN whether un-connect solder
NO
2.Check P601 whether internal damage
3.Cha nge P601
Check PC driver
whether correct install
YES
END
5.11 Vibrator trouble
Reference circuit as follows
NO
Interruption control signals(from cpu)
Vibrator Switches
Re-welding or change CPU
Analysis Process
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No vibration
YES
Open vib,measure
VI BRAT ORw h et he r
the r e is lo w level
NO
Re-download
software
END
5.12 Receiver does not work
Reference circuit as follows
NO
YES
.Re-welding or change vibrator
Re-welding or change CPU
C524, C527, C528, B508 and
B509 are for noise reduction
Analysis Process:
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Receiver trouble
YES
Engineer model,open
re ce iver ,s cillo sc op e
measurements w hether
there is a wave output
NO
Check rec eiver
external circuit
YES
Re-download
software
END
5.13 Camera trouble
Reference circuit as follows
NO
1.Check receiv er whether the good
YES
NO
Re-welding or change CPU
contacts with th e PAD
2.Clean PCB PAD
3.Change receiver
Check red mark part in the circuit
show
1.2 V LDO
When GPIO14_CAM_PWR is
2.8V, PWR_CAM1.2 output
1.2v
VCAM_D:2.8v VCAM_A:2.8v VDD:2.8v PWR_CAM1.2:1.2v
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Analysis Process:
camera trouble
YES
Chec k th e
condition of the
camera
module,LDO
YES
Check the soldering condition of P701&
Tail FPCB
YES
Check camera
sensor
YES
Re-download
software
END
NO
NO
NO
Check the solder cond ition of U706
NO
Change it with a new c amera
Re-welding or change CPU
Try to re-w elding or replace it
sensor
5.14 Bluetooth has not function
Reference circuit as follows
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Analysis Process:
TV trouble
Can not sea rch
programs
Check R X matchi ng circui ts
whether mi ss part or
un-connect soldet
YES
5.15 Motion sensor trouble
Reference circuit as follows:
Can not open TV
1.Check welding of the UB06 and
Chec k pow er
support
YES
Check 27M
whether out put
Check TV chip Re-welding or change UB00
YES
Re-download software
NO
UB06
2.Re-welding or change cpu
NO
Re-welding or change XB04
NO
U4:ANALOG SW GPIO42_MOT_PWR:HIGH(2.8V) MOT_SEN_VDD=VDD(2.8V)
GPIO42_MOT_PWR:LOW(0V) MOT_SEN_VDD=GND(0V)
Control signal:GPIO42_MOT_PWR
Open motion sensor function:TV_SCL,IPTV_SDA,EINT5_MEMS
2.8V
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Analysis Process
Motion sensor
trouble
YES
open motion sensor function
1.M easure GPIO4 2_M OT _P WR whether is high level
2.M easure VDD whet her is 2. 8v
YES
NO
Re-welding or change U201
5.16 FM Trouble
Analysis Process:
FM trouble
YES
Measue M OT_S EN_VDD
whether is 2.8v
YES
Measure
TV_S CL,IPT V_SDA,EIN
T5_MEMS whether is 2.8v
YES
Re-download software
END
NO
NO
Re-welding or change U701
Re-welding or change U201
Check
headphones
YES
Che ck t F M
extern al circuit
YES
Check the
so lder ing
condition of UA06
YES
Re-download
software
END
NO
NO
NO
1.Ch eck headphones whether inserted in the end
2.Check headphones jack wheth er unconnected solder
1.Power support :VDD
2.Check RT C:3 2.768KHz
3.Check ext ernal whether t here is missing and unconnect ed solder
NO
Try to re-w elding or r eplace it
Re-welding or change CPU
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5.17 Light sensor trouble
Reference circuit as follows
Control signal
Light sensor block diagram as follows
Analysis Process
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Light sensor trouble
YES
open light sensor functi on
1.Measure GPIO43_LGT_P WR whether is high level
2.Measure VDD whether is 2.8v
YES
NO
Re-welding or change U201
Measue LGT _S EN_VDD
whether is 2.8v
YES
T he gl are sh in es U7 04 ,
measur LGT _S EN_OUT
whether is 2.8V
YES
Re-download software
and format
END
NO
NO
5.18 Phone can not access SIM card
Reference circuit as follows
Re-welding or change U703
Re-welding or change U704
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Principle explain
SIM cards signal Description:
SIM_IO: data signals;
SIM_RST: SIM card reset signal; SIM_CLK: SIM card clock signal
VSIM: SIM card power supply;
Boot process, Vsim power supply through the SIM card I / O port from the CPU detection SIM card,
such as card not detected, the software will soon be closed Vsim.
Analysis Process
SIM trouble
Check S IM Card
base
YES
Re-download
software
END
5.19 TF card trouble
Reference circuit as follows
NO
NO
Whether unconnect s older SIM card w hether true insert
Re-welding or replace CPU
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Principle explain
Multi-media card primarily is used to expand data storage capacity, relatively simple interface
circuits, including power signals, clock signals and data signals.
Repair inspection contact pin of the welding, and the existence of foot subsidence;
Multimeter measurements reverse protect the voltage drop to determine the existence of
disconnected lines, ruled out after the above-mentioned problems of the measures taken to
replace the CPU.
Analysis Process
Can not access
T-flash card
YES
Check T F card
base
YES
Re-download
software
YES
END
NO
NO
Try to re-welding or replace it
Re-welding or change CPU
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6 RF Trouble
6.1 Principle of operation
Signal TX processes:
Acquisition voice - Amplification - ADC - filter - Speech Code - Complect - encryption - Channel
Equalization - GMSK modulation -- ( into RF part) IQ modulation (IQ modulator) - filter -- Frequency
phase (phase frequency) - filter - TX_VCO mixer (Mixer Mixer) - power amplifier (PA) - duplex --
Antenna matching circuit - antenna TX
Signal RX process:
Antenna RX - antenna matching circuit – duplex Filter - SAW filter - LAN - RX_VCO mixer -
Amplification - filter - IQ demodulation (IQ Modulator) - GMSK demodulator - Channel Equalization -
decrypt – Cutting Complect - voice codec’s - filter -- DAC - Amplification - voice output
Typical signal waveform:
67.7K IQ signal:( collected from U103 –PIN30,31,32,33)
Band selection signals (collected from R107 BS)
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VAPCPCL=19 and PA-ENABLEPCL=19
6.2 AGC failure
Analysis Process:
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AGC F ailure
YES
control META in a state of
continuous RX
YES
Check C103 pin1
signal whether is
normal?
YES
Check L104
&L105&L106
two-ter minal signal
whether is nomal?
YES
NO
NO
YES
Re-welding or replac e U102
YES
Re-welding or change
U106&U107&U108
YES
RF IC MT6140(D102)
Pin31,Pin32,Pin33,Pin
34 whether there is
I/Q signal input?
Re-download software
6.3 AFC failure
Analysis Process:
NO
Re-welding or change CPU
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AFC F ailu r e
Re-download software,clean
test data
YES
Us e r epair
tools open TX
YES
Chec k T X I,Q
signal output
whether is normal
?
YES
Check VAFC signal
(No rmal:1 .2v )
High-power Current loss
NO
NO
Check PA circuit
Modulator (U103)
w eldin g failu r e or
function failure
Re-welding or
replace U201
Confirm 26MHz
signal fine-tuning
whether is normal?
Check RX circuit
6.4 APC Failure
END
YES
YES
NO
NO
In the RX mode, change RSSI
parameters
Reference AGC failure analyse
Analysis Process:
32-34
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E135 Service Manual Wingplus Communication LTD.
WINGPLUS
APC F ailur e
control META in a state of
continuous TX
YES
Osc illoscope check U103
Pin33,Pin34,Pin35,Pin36
whether there is I/Q signal
output?
YES
Check L109/C143
terminal signal
whether is nomal?
NO
NO
YES
Re-welding or replace CPU
YES
Re-welding or change U103
YES
Check L110&L121
terminal signal
whether is nomal?
YES
END
YES
NO
Re-welding or replace U101
33-34
Page 34
E135 Service Manual Wingplus Communication LTD.
WINGPLUS
7 Maintenance tools
6.1 RF Test Apparatus Agilent 8960 or CMU200
6.2 Oscilloscope
6.3 DC Power Supply
6.4 MultiMate
6.5 Iron
6.6 Hot wind gun
6.7 RF test cable
6.8 USB downloads cable
6.9 Screwdriver, nippers, etc.
34-34
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