For Use by Authorized Service/Maintenance Person Only
Documents to Receive This Addendum:
T728 Maintenance/Repair/Operating Manual
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TCL T728 Service Manual
TCL Mobile CommunicationCO., Ltd
Preface
This is the Electronic Service Manual for theGSM Digital Cellular Telephone from
TCL Mobile Communication CO., Ltd.It contains specific information on repair and
test procedures.
For details on user functions, general operation and installation, please refer to the User Guide.
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5.2 No Power On....................................................................................................................25
5.3 No Display........................................................................................................................26
5.4 No backlight......................................................................................................................27
5.5 NO transmitting................................................................................................................29
5.6 No ring tone......................................................................................................................30
5.7 No vibration......................................................................................................................30
5.8 No Net work......................................................................................................................31
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TCL T728 Service Manual
Precautions for Repair Work
TCL Mobile CommunicationCO., Ltd
(Provides general guidelines for undertaking safe and efficient repair work.)
※ Please read the following cautions, notes and warnings before any repair action.
l AC Power Cord:
Don’t short the pins together when you use.
Don’t damage the AC power cord.
Don’t put the AC power cord near the fire source.
Take care about the input power specify.
l Battery Pack:
Don’t short the terminals together.
Don’t put battery pack near the fire source.
Only use the standard battery and charger.
l Component polarity:
Please check the components polarity before soldering
l ESD:
Semiconductor devices are easily damage by electric discharge
To protect these drives from ESD a wrist strap connected to ground must
be worn. In addition to this work surface must be covered with an
anti-electrostatic mat, which should be grounded.
l Grounding:
Each test equipment should have electrically grounding, the third pin
provide a safety feature. Ensure the electrical outlet contains grounding
feature and connect to ground
l Soldering and De-soldering:
First the soldering-iron(or hot air tools)should have ESD protective
feature and fixed the temperature about 300℃.
The soldering tip should not be in contact with components or PCB tracks
for longer than 2 seconds.
Before soldering and de-soldering ensure the cellular phone is power off
and disconnected from the power source.
Heat the pad on the PCB and the lead, accurately and quickly apply solder,
remove heat and cool.
After soldering is finished, ensure that all solder joints are of good quality
such as no dry joints, solder bridges, cracks or excess solder.
After soldering is finished, use a cotton cloth to clean PCB.
l Test equipment calibration:
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The test equipment should be calibrated before used and should be
calibration periodical.
l Cleaning:
Before soldering and de-soldering ensure the cellular phone is power off
and disconnected from the power source.
Use a soft cotton cloth to clean cellular phone’s surface.
Never use benzene or any other chemical to clean cellular phone.
l Confidential:
The circuitry within this cellular phone contains several components which
are regarded as company confidential. Only TCL specified parts as
replacements.
l RF injury:
To avoid RF injury, direct exposure to radio frequency energy should be
avoid.
To avoid RF injury, do not touch the antenna directly.
TCL Mobile CommunicationCO., Ltd
l PCB handling:
It is recommend that cotton gloves are worn during repair work.
Don’t crash connector finger
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TCL T728 Service Manual
Chapter 1 Introduction
1.1 Layout
TCL Mobile CommunicationCO., Ltd
1.2 Introduction
T728 uses the solution of Media Tek(MTK),its baseband part is composed of CPU
MT6205 and PMIC MT6305。The RF part is composed of the transceiver MT6129
and the amplifier RF3146。Its a high integrated and valued function-price-ration
platform。
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TCL T728 Service Manual
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Chapter 2 Assemble and disassemble
2.1 Schematic process of disassembly
1、Remove the two screws from the phone with a screwdriver.
2、Use a plectrum to separate the base top casing from the base bottom casing toward
the back direction at first. Take care that there are two buckles on each side.
Plectrum
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3、Remove the base bottom casing
TCL Mobile CommunicationCO., Ltd
4、Separate the FPC connector and take out the mainboard from the casing:
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5、Press down the axises
6.Take out the FPC from the base top casing:
TCL Mobile CommunicationCO., Ltd
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7、Remove the two screws with a screwdriver:
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8、Use a plectrum to separate the flip top casing from the flip bottom casing
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9、Taking out the speaker and the motor:
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10、taking out the LCM from the flip bottom casing:
11、Remove the Motor and the receiver with an Iron (around 320 ℃)
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12、Taking off the FPC for LCM:
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The list.
2.2 The process of assembly
Basically, procedure for assembly is the reverse process of the disassembly.
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Chapter 3 Logic Part
3.1 PM IC MT6305
The series of T728 mobile phones use the power management chip MT6305, which is the
energy supply station of the whole mobile phone’s working. It is not only playing the very
important role in the circuit of mobile phones, but also it is one of objects to which we need to pay
much attention. Exclusion the badness of IC, the voltage filtration wave networks of the input and
output parts play an important role to the system working. The power supply parts of different
mobile phones have respective characters but they have much in common. So we need to analyze
the specific circuit of the mobile phones. Generally speaking, the working principles of the power
management chip is that the voltages caused by transition of the several power supply modules
supply power to different parts of the mobile phone such as receiving, transmitting, logic, display
etc. if one of the voltage transition modules can’t work well, then the relative part will have
trouble.
MT6305 Features:
1、 Handles all GSM Baseband Power Management
2、 2.8V to 5.5V Input Range
3、 Charge input up to 15V
4、 Seven LDOs optimized for Specific GSM Subsystems
5、 High Operation efficiency and low stand-by current
6、 Li-Ion and NiMH battery charge function
7、 SIM Card Interface
8、 Three open-Drain output switches to control the LED, Alerter and vibrator
9、 Thermal overload protection
10、Power-on reset and start-up timer;
11、48Pin QFN package
General description
MT6305 is a power management system chip optimized for GSM handsets, especially
those based on the Media TekMT620X system solution. It contains seven LDOS, one to
power each of the critical GSM sub-blocks. Sophisticated controls are available for
power-up during battery charging, keypad interface, and RTC alarm. The MT6305 is
optimized for maximum battery life, featuring a ground current of only 107uA only 107uA
and 187uA when the phone is standby and operation respectively.。
For PIN configuration of MT6305, please see the following figure:
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3.2 CPU MT6205B description
General:
1. Dual –core architecture
2. Integrated voice-band and baseband analog front ends
3. 0.18um low-leakage CMOS process, 1.8V core voltage
4. TFBGA 12mm*12mm 0.8mm pitch 181 package
3.3 Power ON Control
1) Signal voltage for switching on
There are two kinds of ways to switch on the handset: One way is the high-level-on. In this case,
the signal from a pressing of on/off key trigger the circuit to connect to the battery, and the
handset turns on; the other way is low level on. In this case, the signal from a pressing of
on/off key trigger the circuit to connect to ground, and turns the handset on. General
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speaking, if one end of on/off key connects to ground in a whole electric circuit
diagram, this handset has a low-level-on system; otherwise it has a high-level-on
system if one end of on/off key connects to a battery in the whole electric circuit
diagram. The three necessary factors, which a handset must have, are: power supply,
signal of reset, and signal of clock. If getting again the software, then can realize to
turn the handset.
T728 has a low-level-on system. The signal for switching on a handset is a direct current voltage,
being to press the on/off key; it should be jumped by high voltage to a low one. (Or is
even to jump the high voltage from the low one). Can use a multimeter or
oscillograph to form or show this signal. Pressing the on/off key, observing this
voltage should have the even of high and low level, otherwise, it indicates that the
on/off key or the switch on circuit work improperly often, then can proceed the
examination to these parts respectively.
2) The process of switching on
A handset packs a battery, normal conjunction hereafter, the voltage of battery
Vbat provides power to the power management IC---- MT6305, pressing on/off key ,
start the MT6305( U400) working , output the Vcore- 1.8V 、 Vio-2.8V 、
Vmem-1.8Vor2.8V 、 Vsim-1.8V 、Vrtc-1.5V、 Va-2.8V、 Vtcxo-2.8V etc. These power
supply gives power to each parts of electric circuits of a handset, at the same time
from the MT6305 24th pin the RESET signal restore the system, the handset is
placed in to a turning on status. All of Vcore、Vmem 、Vrtc are sent towards CPU MT6205
to give its power supply, the Vtcxo supply power to a crystal marked with U603 at the
same time, the U603 produces a basis signal from the 3rd pin towards a Intermediate
Frequency(MT 6129), after disposed by MT 6129,it will send to the CPU MT6205B.
With a restored system, after the CPU get the information that every parts of circuits
work normally, the CPU send out a maintaining signal BBWAKEUP to the 33rd pin of
PMIC, to maintain the handset working, make handset can continue to working after
loosening the on/off key. Till now this handset complete a whole switch-on process.
3) The process of shutting down
While a handset staying in a normal idle mode, pressing the on/off key, the power
management IC U400 outputs the RESET signal to restore the system, the signal of
KEYON changes into a low level. If the CPU detected that this low level lasts two
seconds, it will start the procedure of shutting down the phone, break the signal
BBWAKEUP that let the phone keep operating. Loosening the on/off key, the Mt6305
stop working, all the voltage module shut down, all the backlight and the animation
disappear immediately .Now, the whole shutting down process completes.
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3.4 Charge Circuit
The charging of a battery is under the control of the charging procedure and the power
management Ic U400. With a charger inserting to a charging port, if the handset is placed in
working status, then be in use the charging procedure directly. If a handset is being placed in
power=off status, the 1st pin of U400 detects the voltage signal for charging first, then starts every
circuit of working power supply of U400, the 6th pin of U400 output a charging – detecting signal
CHRDET toward the CPU. The CPU accepts this signal, starts the charging-procedure of a
handset (displaying the icon of charge etc.) and outputs a controlling signal CHRCNTL to the 5th
pin of U400. While connecting a charger, the level of the 4th pin of U401 changes from low to
high and makes the U401 work. And then the current pass through the D414, the beginning
proceeds to charging a battery. When battery is full and the 4th pin of U400 detects the situation,
then the 2sec pin of U400 output a switch-off signal to make the U401 shutdown, the charging
procedure is completed. In the following diagram, the 4th pin of U400is used to detect the degree
of the charging current to avoid the damage of battery while there is a too high current.
3.5 Back light circuit for LCD
T728 is a bar type phone with a B/W LCD. The Back light circuit for LCD is simple, and is
composed with two LBD, which is under the control of an enable signal LCD-BL from MT6305.
3.5.1 KEY LED circuit
The back light for key is controlled by the LED signal from the 41st pin of
U400(MT6305).there is a 100Ω resistance following with every LED in a serial way. When the
LED signal is in a low level, that means the common cathode of the LED(for keyboard ) has a low
level, from but make keyboard light ordered bright.
3.6 Motor circuit
The enable signal for Motor (VIBEN) comes from the GPI015 J5 of CPU MT6205. After the
signal is sent to the 34th pin of U400 MT6305, it is amplified in the inside of U400, and then
the 38th pin of U400 send out the VIB signal to the cathode end of the Motor. If this VIB signal
is a low level, the motor vibrates; while it is a high level, the Motor will stop vibrating. The
function of D705 is to protect the Motor while there is converse electromotive force
produced by the vibrating of Motor.
3.7 Audio Part
3.7.1 Receiver & Speaker
The T728 phone adopts a way that Speaker & Receiver unite as one. The there are two
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pieces of audio signal outputted from CPU MT6205. One of them is sent to the
Spe&Rec for making voice tone directly after passing through a filtering network
composed by L1. The other ring tone signal will be amplified by an audio amplifier
LM4990 ,and then sent to Spe&Rec for making ring tone
3.7.2 Microphone circuit
After the voice tone is transferred into a electronic-audio signal inside of a Mic, the
audio signal will be filtered in a filtering network composed by L202、L203、C218、
C219 ,coupled by C209、C211 ,processed by CPU MT6205 (entered this unit from its A10 and
B10 pin ). In the following diagram, the MICBIAS is for offering a bias voltage for Microphone
circuit.
3.8 LCD displaying circuit
The T728 is a phone with a black and white LCD, which have a simple displaying circuit. The
LCD is 128*64 pixel, black and white.
3.9 SIM Card circuit
The function of SIM card circuit is to found a circuit, which makes it possible to pass signal
between CPU and SIM card, also make it possible to pass information between handset and
network by offering all kinds of preferences needed by network (so that the network can recognize
the user and offer relative business. The SIM card circuit is also simple. Next, here is showing the
function of every pin of SIM card. The Vcc pin offers electric power for the SIM card circuit. The
RST is a pin of reset. The CLK pin offers the system clock signal. The I/O stands for in and out.
The VPP connects with a high level. The GND connects to the ground.
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Chapter 4 RF Part
RF part is composed by MT6129 and RF3146. The circuits of receiver and transmitter
compose the RF circuit. The receiving part mainly completes the filter, the amplification, the
demodulation of a signal; the transmitting part mainly completes the modulation, frequency
conversion, and power amplification.
MTK MT6129 RF
Transceiver
(Integrated TXVCO, LPF)
RFMD 3146 PA
MT6129 IC
Features:
receiver:
Very low IF architecture
Quad band differential input LNA
Quadrature RF mixers
Fully integrated channel filter
More than 100dB gain
More than 110dB control range
Image-reject down conversion to base band
Transmitter:
Precision IQ modulator
Translation loop architecture
Fully integrated wideband TX VCO
Fully integrated TX loop filter
Frequency synthesizer:
Single integrated, fully programmable fractional-N synthesizer
Fully integrated wideband RF VCO
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Fast setting time suitable for multi-slot GPRS application
Supporting Multilane:
GSM850 Class 4,small MS
E-GSM900 Class 4,small MS
PCS1800 Class 1
PCS1900 Class 1
GPRS Class 12
3 bus-interfaces
General description:
MT6129 is a highly integrated RF transceiver IC for multi-band Global Systems for Mobile
communication (GSM) and General Packet Radio Service (GPRS) cellular system applications.
The MT6129 includes four LNAs, Two RF quadrature mixers, an integrated channel filter,
programmable gain amplifiers (PGA), an IQ demodulator for the receiver, a precision IQ
modulator with offset PLL for the transmitter, two internal TX VCOs, a VCXO, on-chip regulators,
and a fully programmable sigma-delta fractional-N synthesizer with an on –chip RF VCO.
4.1 RX Part
The receiving of signal includes the receiving and processing of the three band: GSM band、DCS
band and PCS band。Of course, the phone cannot receive this three band at the same time. They
will be coupled to duplexer U601 at the different time after passing through the antenna E600, π
type filtering network, antenna coupling testing-end J600, C620.As the frequency is certain while
receiving the signal at the moment, the CPU will control the U601 to select the relative path to
output a certain frequency(See the following diagram);The frequency will be processed by
different SAW filter, then it will change into equilibrium wave from an un-equilibrium wave
before passing through frequency-select filter and entering MT6129(U602). The IQ signal is
outputted from U602 after the signal passing through the LNA、MIXER、PGA、CHANNEL
FILTER、IF MIXER、AMPLIFIER、IQ DEMOD (all is inside of U602 )。The gain of IQ signal
is effected by SEN、SDATA and SCLK ,and is under the control of AGC ,which can make the
LAN of RX to produce a steady output.
The receiving process:
Receiving of antenna——matching circuit of antenna ——duplexer——filter(SAW filter)——