FLY DS400 Service Manual Structured Disassembly SOP

DG12BT(FLY DS400)_Structured Disassembly SOP
Prepared by: LI, Rui-Yang Approved by: Sun, ban-li Publication date: Jul. 7, 2008
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1. Take up the mobile phone, disassemble this battery cover, and record the bad item. (Image A, Image B)
Notice: Inspect whether the label-waterproof and label-warning & Network Access License are broken, and
replace the new one in time.
label-waterproof
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Image A
label-warning
Image B
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2.Take off the Test Hole Cover from case-KT-bottom by tweezers. (image C)
Notice: Don’t scratch the Keyboard bottom.
Take off the
hole cover
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image C
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3. Take-down the 4 screws on the keyboard bottom by screwdriver (Image D)
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Image D
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4. Pull out the earphone and the charger cover, disassemble the keyboard bottom from side the side switch, disassemble the rear-case and take down the side-key. (Image E)
Notice: Inspect whether the label-waterproof is broken, and replace a new one in time as requested. And then,
Notice that avoid the left earphone and charger Jack when disassembling the keyboard bottom.
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earphone Cover
Label-waterproof
image E
Charge jack Cover
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5. Take down the Side-Key. (image F)
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Side-Key
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Image F
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6. Tear off this Mylar of the motor, Disassemble the 2 screws on the Antenna. (Image G)
Take down these 2 Screws
Tear off this Mylar
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Image G
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7). Take apart the MB from the keyboard top at an angle from the charger Jack side, tear off the electric cushion, pull out the FPC plug from the MB. (Image H)
. Notice: the slice made of iron can’t be removed from the FPC plug, if true, the whole FPC need to
be replaced.
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Image H
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8.Remove the KT, Motor, receiver, MIC , the conduction cushion from the top-case set (Image I)
receiver
Key-press
MIC
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Mylar
KB FPC & EL set
Image I
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9). Tear off shield Mylar, take apart the KB FPC and Dome sets, Unsolder
the FPC by electric-iron (Image J)
Notice: After taking apart the Dome, dip a little absolute alcohol by cotton stick to clean the PAD on the KB.
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EL DomeKB FPC
Shield Mylar
Image J
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10). Remove the motor from the bracket of Antenna, take apart the spring slice of the antenna from the MB by electric-iron, take apart the bracket of Antenna from the MB (Image K)
Notice: when removing the motor, stick the film onto the motor, or else, the motor
should be replaced; avoid scalding the bracket of Antenna by electric-iron.
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Remove the
motor at first
Image K
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11). Take apart the SPK and the motor down-lead by electric-iron (Image L)
Image L
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12). Tear off the foam on the side-key FPC buckle , and then remove the camera, Side-Key FPC set, tear off the conduction cushion (Image M)
Image M
Camera
foam
Side-Key FPC Sets
Camera holder
SUPPORT
the conduction
cushion of FPC
the conduction
cushion of shied
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13. Take apart the bracket of GSM antenna and SPK sets. (Image N)
Notice the direction of removing the LCM FPC connector to prevent damaging the connector.
the bottom cover of the bracket of antenna
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Speaker
Image N
Speaker foam
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13. Remove the LCD from the main board with the soldering iron, tear off the Mylar of the FPC, and then take off the foam of the earphone (image O)
Notice: the function of the Mylar is to isolate the electrostatic, if being torn off, it needs to be replaced.
Mylar
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the foam of the earphone
Image O
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14. Take apart the LCD from the MB (Image P)
Avoid riving the LCD Pin when removing the LCD.
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LCD
Image P
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15. Take apart the GSM Sub-Module Shielding Cover from the MB (Image Q)
The GSM Sub-Module RF shielding cover
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image Q
The GSM Sub-Module BB shielding cover
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16. Take apart the GSM Main-Module Shielding Cover from the MB (Image P)
The GSM Main-Module RF shielding cover
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The GSM Main-Module BB shielding cover
Image O
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ADD
** Please reverse operate according to the order when assemble. ** Please according to the repair scale when dismantle.
(consult spare parts list)
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The End
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