FLY DS185, 190B Service Manual

DS185X190B Service Manual
Version number: V1.0
Draft Liu Changling Auditing Tang Yin Authorize Date 2010-2-4
Longcheer Technology (Shanghai) Co., Ltd.
Contents
1 Overview DS185 ......................................................................................................................1
1.1 About DS185 Phone......................................................................................................1
1.2 Distribution of the mainboard components...................................................................2
2 Signal flow and fault analysis.................................................................................................5
2.1 RF..................................................................................................................................5
2.1.1 RF diagrams......................................................................................................5
2.1.2 RF transmit signal flow.....................................................................................6
2.1.3 RF receive signal flow ....................................................................................12
2.2 Baseband.....................................................................................................................19
2.2.1 Baseband diagrams..........................................................................................19
2.2.2 Power management.........................................................................................20
2.2.3 Minimum System part.....................................................................................22
2.2.4 Audio Frequency.............................................................................................24
2.2.5 Bluetooth.........................................................................................................27
2.2.6 Baseband common malfunction......................................................................28
DS185 Service manual
1 Overview DS185

1.1 About DS185 Phone

DS185 mainboard is designed based on the MTK platform, supporting two-frequency communications. The mainboard also supports multimedia functions, such as MP4, MP3,
0.3m/pixels camera, USB and FM radio. The mainboard system consists of the base-band MT6225, the RF part (MT6139) and the Power management unit (MT6305).
DS185 system diagram
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1.2 Distribution of the mainboard components

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Name Model Location
MTK BB MT6225A/BGC-L D200 MTK PMU MT6305BN/CY-D-L // MT6305BN(CY-D-L) U501 Touch Screen Controller TSC2046IRGVR U602 NOR+PSRAM(128Mb+32Mb,1.8V) K5L2833ATA-AF66 D601 Bluetooth BC313141A18-IXF-E4 U902 Bluetooth filters DBF81F116-CSR-T U901 Dual SIM Card Controller MT6302N D401
Backlight Driver IC (4-way common cathode)
RF Amplifier AX502 U102 RF front-end switch (tri-band) LMSP33CA-465 U103 FM AR1010-S85QFG*0 U801 LDO(2.8V, 300mA) RT9193-28PU5//RP1202-28PU5 U108,U812 LDO(3.3V, 300mA) EUP7967A-33VIR1 U401 LDO(1.8V, 2.8V, dual 150mA) PAM3102-AST26R1 D700 Stereo audio amplifier A7013M D704 Orientation sensor RPI-1031 U603
AAT3104IJQ-2-T1 U502
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2 Signal flow and fault analysis

2.1 RF

2.1.1 RF diagrams

X190 mainboard adopts the plan of MTK MT6139. RF part mainly consists of transceiver MT6139 (adopts program of near-zero IF receiver, supporting the GSM / EGSM / DCS / PCS and 26M VCTCXO as the clock input, integrated clock buffer, LO VCO and TX VCO and regulator, only need for external connections of VBAT / AVDD). It uses Dual-band transmitter module AX502 (it supports GSM / DCS / and integrated power control). Function:
1. PA(AX502)supports EGSM / DCS / PCS and integrated FEM and automatic power control which adopts voltage control to achieve and its role is to amplify the signal power in accordance with the requirements. It is divided to two different power levels through VRAMP signal. The transmit signal of GSM is 5 to 19, power is from 3.2MW to 2W while DCS is 0 ~ 15, power from 1MW ~ 1W. PA is time-sharing work controlled by TX-EN chip, the output power of PA is controlled by VRAMP (APC) through the voltage. PA is intermittent work, by the BS to achieve the choice of frequency bands. Front-end module FEM is the selection switch to select RX/TX and GSM/DC BAND, to increase the isolation and prevent crosstalk between signals.
2. Transceiver (MT6139) has the RF modulation and demodulation, frequency synthesis and clock buffering functions, that is to convert high-frequency to low-frequency and low-frequency converted into high-frequency.
a. Transmit: MIC - MT6225 - MT6139 – PA - ANT b. Receive: Antenna RX – FEM - SAW filter - MT6139 - CPU
A N T
PA Ax502
Transceiver
MT6139
RF diagram
CPU
MT6225
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MT6139 MT6225
GSM RF and BB interface diagram

2.1.2 RF transmit signal flow

z Transmit Circuit TX is composed of the modulation loop, power amplifier and antenna switch. PLL is mainly in the internal MT6139, I / Q signal first enters into the MT6139, after entering the TXVCO, the signal is modulated to RF, and then it outputs from the chip to PA(AX502), converts into electromagnetic energy through antenna by the antenna switch after enlarged. Build PI-type attenuation resistor networks from the MT6139 to PA. Antenna switch to select RX, TX , as well as GSM, DCS.
z Maintenance Flow
z Maintenance preparation
Test conditions 1:Vbatt=3.8v~4.2v
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p
k
Test conditions 2: GSM Band
Tx Mode CH62 Freq=902 4MHz Power Level:5
Test conditions 3: DCS Band
Tx Mode CH700 Freq=1747 8MHz Power Level:0
Test Equipment: CMU60100, Oscilloscope, Spectrum analyzer
z Detection and Maintenance Flow Chart
(No transmit) Connect PC and cell phone with maintenance of line, use the Repair software making mobile
hone access to transmit state.
Y
Chec whether there is IQ signal?
Transceiver,
Y
Check PA output, whether there is any RF signal?
VBAT, PA_EN, BANDSW_DCS, VAPC, are they OK?
Y
N
N
N
Check CPU
N
Check Transceiver, whether there is any RF output signal?
Y
N
Check Transceiver
LE SCLK/SDATA RFVCOEN VCXOEN, are there correct signal?
Replace PA
Check RF switch or matching network
Check CPU
Replace Transceiver
Y
z The maintenance process of Transmit malfunction Use the Repair software making mobile phone access to transmit state. Choose 62CH in GSM band, POWER Level for 5, DCS for 700CH, POWER Level for 0. Then, first observe whether the current rises, and use the spectrum analyzer and oscilloscope to observe the signal given in the above-mentioned flow chart, the specific signal waveforms shown as below:
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IQ signal waveforms of transceiver in transmit state:
3.10 I/Q
RF interface spectrum analyzer is as follows:
GSM transmit signal
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DCS transmit signal
PA-EN waveforms of PA in transmit state:
PA-EN
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PA. BAND-SW waveforms:
PA.BAND-SW (GSM)
PA.BAND-SW DCS
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PA Vramp waveforms:
Vramp (pcl5)
Vramp (pcl 19)
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2.1.3 RF receive signal flow

z Receive Circuit Antenna RX - antenna matching circuit - SAW filter - MT6139 (RX_VCO mixer ­band-pass - Amplification - RX_VCO mixer - filter - CPU
z Maintenance Flow
z Maintenance preparation
Test conditions Test condition 1: Vbatt=3.8v~4.2v Test condition 2: GSM Band Rx Mode CH62=947.4MHZ Input power:-60dbm Test condition3: DCS Band Rx Mode CH698=1842.4MHZ Input power:-60dbm
z Detection and Maintenance Flow Chart
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g
g
No Receive
Open Repair Software to connect PC with mobile phone, make the phone access to receiving state, adjust signal generator to corresponding CH, and connect the signal line to phone’s RX SW.
N
Check CPU
N
Check CPU
Y
Y
Are Transceiver SDATASCLK LERFVCOEN all correct?
whether there is IQ signal?
whether there is any input si
Y
Whether the voltage Transceiver used is normal? Is 26MHz normal?
N
nal?
N
Check whether there is any signal between PA and ANT?
N
Whether PA signal input pin has received any
nal?
si
Y
Check whether there is any signal between PA and Transceiver?
Check the corresponding power supply and circuits of 26MHZ.
Y
Replace Transceiver
z The maintenance process of Receive malfunction Maintenance process of NO Receive: Use Repair software to make mobile phone access to pure receive state Choose 62CH, Rx Mode CH62=947.4MHZ, Input power:-60dbm in GSM frequency bands Choose 698CH, Rx Mode CH698=1842.4MHZ, Input power:-60dbm in DCS frequency bands Adjust signal generator to corresponding CH, connect the signal line to Cable of RF Measure the related key signal by using Spectrum analyzer and Oscilloscope Measure the signal output pin of Transceiver, whether there is any correct IQ signal output to CPU Y: Check CPU (MT6225) / N: Check Transceiver input pin, whether there is any corresponding CH input signal (Y: Check whether Transceiver has correctly control the signal Check whether the voltage
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supply is normal if normal, Transceiver can be judged of damaged / N: Check CPU,PA, the paths ahead ) Signal waveforms refer to the following: Output signal of Signal generator (Input):
GSM CH62 channel receives the signal
DCS CH 698 channel receives the signal
IQ signal output pin of Transceiver the state of receiving IQ signal:
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Testing pin 26 AVDD voltage should be 2.8V, the signal Transceiver received from CPU used to access the internal register of Transceiver. The corresponding waveform is as follows:
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3WSDATA
3WSCLK
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3WSCLK
26M clock (can be measured by using the ACCoupling) The AFC (automatic frequency control) from CPU to the crystal oscillator makes crystal oscillator output accurate 26MHZ to Transceiver.
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VAFC
TCXO output(26MHZ)
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2.2 Baseband

2.2.1 Baseband diagrams

MT6305
DS185 Baseband consists of MT6225 and MT6305. MT6225 baseband, the core device of the mainboard, is responsible for the normal work among various parts of mainboard, such as voice processing, image processing as well as and MS communications. MT6225 digital baseband contains 32-bit ARM7EJ-STM core and 84Kbyte SRAM. MT6225 which is an Enhanced GSM Processor integrated Channel Codec subsystems interiorly including Channel Codec, Intertlace / Deinterleave, Encryption / Decryption and Control Processor subsystems including ARM7EJS and its peripheral circuits. There are 25 address lines,16 data lines, provided 4~10 external interrupt interface, 26M/52M/104M operational clock, supports burst/page Nor Flash, USB1.1 interface, 64 chord, Nand falsh, MMC/SD/MS/MS Pro. Multimedia memory, 2M CAMERA, JAVA accelerator, MMS, Irda. Analog baseband contains MT6225 analog baseband chip, audio and baseband codec.Three major functional blocks integrated internal: Audio codec including Voice input / Output channel, Buzzer output; Baseband codec including Differential I, Q input / output, GMSK modulation and A / D, D / A; Auxiliary parts including AFC DAC, RAMP DAC, AGC DAC and a seven-channel A / D. And WATCHDOG interface is set internal to enhance the
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stability of the system. MT6305 is an integrated power management chip, supply power for most of the device of the mainboard. It consists of 600mW class AB single channel audio amplifie, backlight LED driver and RGB LED driver, providing 11 LDO, as well as battery charging management.

2.2.2 Power management

Power management consists of the charging circuit integrated in MT6305 and the external charging circuit. In addition to complete the logic level conversion of SIM card and putout the system reset signal.
z Charging circuit
z Power system
VCORE = 1.2V, VADD = 2.8V (to ensure MT6139 make 26MHZ buffered output normally) VRTC = 1.2V (real-time clock voltage) PMIC_VTCXO = 2.8V (Its function is to provide power and the signal type conversion, as well as charging.)
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Power key
Hold or wake-up key
Charging circuit
SIM Interface Circuit
System Reset
LDO power output
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Boot process: The normal boot is to press boot key which is that the PWRKEY is being dragged down. Once the boot key is pressed, all LDO are open expect VISM. After VCORE opening RESET timer and timer out, RESET is being pitched up to start the digital baseband chip, that is, MT6225 starts to run and roll polling MT6305’s ROWX pin, pitch up its PWRONIN pin, then you can release the boot key. This is the initial boot process.

2.2.3 Minimum System part

z MCU (U100)
MT6225 for mBGA package, integrates the following seven modules:
Baseband receiver: Baseband A /D conversion of I/Q signals.
Baseband transmitter: Baseband D/A conversion of I/Q signal and signal smoothing.
RF control: 2 DAC converters for automatic power control and automatic frequency
control.
Auxiliary ADC: Monitoring battery and other analog functions.
Audio: Provides a complete analog audio signal processing, including micphone
amplifier, A/D and D/A converter, headphone drivers and so on.
Clock generator: a clock square wave map system clock, three phase-locked loop
offer clock for MCU, DSP, USB modules.
32K Crystal: 32KHz crystal oscillator circuit used for the RTC.
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z NAND FLASH compatible with SDRAM The mobile phone designed of compatible with NAND FLASH and SDRAM pad considering the different customers, so it can be achieved by soldering different chips.
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Flash memory data cable
SDRAM Data cable
SDRAM Clock signal
z T-Flash card MCDA0~3 is SD (or memory) serial data I/O, MCCK is SD (or memory) serial clock, MCCM0 is SD command output / memory.
SDRAM Address cable

2.2.4 Audio Frequency

z Audio Power Circuit The mobile phone uses a professional high-fidelity digital stereo power amplifier for audio amplification. And the MP3_OUT are the audio signal decoding from the CPU, not just mp3 signal. AUDIO_PWR is the amplifier input power signal, PIN5 (SHDN) is the enable signal, usually need to amplify when Q501 turn down; SPK signal is the amplified output audio signal.
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z MIC, RECEIVER loop Check basic offset voltage signal of MICBIASP and MICBIASN and the language signal MIC itself when the MIC is good but no response of LOOP MIC in test.
z Earphone loop Earphone loop includes headset speaker and MIC two-way signal. Check the circuit access situation when there is something abnormal (such as: no sound in headset speaker, Mic invalid, etc.) after inserting the earphone while the headset accessories are good.
MIC bias voltage
MIC bias voltage
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2.2.5 Bluetooth

z Bluetooth Bluetooth works in a 2.4GHz GSM and use ISM (industrial, scientific, medical) band in order to ensure that the Bluetooth can be used in worldwide. Bluetooth antenna transmission power comply with the requirements of FCC regarding the ISM band 0dBm.The maximum hopping rate of system is 1600 hop / sec, and in between the
2.402GHz to 2.480GHz,using 79 1MHz bandwidth 79 frequency. Communication dist ance designed by system is 10 meters (0db).If you increase the transmitting power (20db), this distance can reach 100 meters. With time-division manner in full-duplex communication (TDD), transfer rate is designed to 1MHz.Use of Forward Error Correction (FEC) coding techniques to reduce the random noise when transmitting in the long-distance.Use a strong anti-fading continuously variable slope modulation (CVSD) coding method to improve the quality of voice and use frequency modulation method to reduce the complexity of equipment. z Bluetooth Principle The native Bluetooth functionality is achieved through BC313141A18 chip. The digital information is converted to wireless signal accord with Bluetooth agreement to transmit information. At the same time, the information received is converted to the digital information mobile which phone system can identify. It is composed of antenna, system clock crystal and BC313141A18 chip.
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Bluetooth antenna
2.45G band-pass filter
Bluetooth clock signal, the crystal
System signal; 32KHZ clock signal
Bluetooth and system data cable; using digital pulse code

2.2.6 Baseband common malfunction

z NOR Flash programming does not download Data lines used for downloading software: VBA T, TX, RX, GND, CHARGE. It is mostly due to the false solder and wire bonding. First check whether the serial port of PC and cell phone is unrestricted, if not, it is caused by being lack of devices or empty solder of power manager, USB-con and peripheral resistance. Measure the TX, RX signals by using AC-coupled oscilloscope to track the signal flow, if a certain period circuit of no signal it may be AC short circuit to ground, or is caused by a short circuit and open circuit. On checking the malfunctions, first should carefully observed the welding of these devices with a magnifying glass, then plug in the download line to observe whether the current is normal, there is short-circuit to ground of VCHG or VBAT if the current is large, at this time cut off power supply as soon as possible, and then find the short-circuit point; It may the abnormal output power supply of a certain circuit that the current is greater than normal (about 30 mA) but not particularly large, at this time should check whethe the valgate of VCORE (1.8V), VDD (2.8V), VADD (2.8 V), VTCXO (2.8V), VRTC (1.5V), VMEM (2.8V) is noamal, if not, bad welding can be detected. Focus on checking the welding of PUM and USB-CON if there is little or no current. Unplug and re-plug the download line to see if it caused by poor contact; It can be test that whether the output to the CPU of 26MHz clock signal is normal by using oscilloscope. z Detection and Maintenance Flow Chart of No download malfunction
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Not download
Eliminate any reasons for not download except the cell phone.
Check whether the system connector is false soldered or damaged.
Yes
NO
Check whether it is the problems of allocation of procedure, download cable, power supply, software, PC phone.
Check whether the serial port of PC and cell phone is unrestricted.
NO
Check the RC between
system connector and
CPU, and the ESD.
Connected to the download line and observe the ammeter whether it is high-current (normal current is generally about 30mA).
Little or no current
Check whether the voltage supply of CPU power manager, PMU and LDO is normal, whether there is any power supply open circuit.
NO
Yes
Yes
Normal current but no download
Check VCORE 、 VDD 、 VA DD 、 VTCXO、VRTC、VMEM、measure the clock signals of 26MHZ、32KHZ
Quickly disconnect the connection, and touch the chip gently to see if it is hot, if no focus on measuring the short-circuit point by using multimeter.
Check whether CUP, NAN FLASH and SDRAM is OK, LDO is normal?
z Analysis of the keyboard Keyboard circuit uses scanning detection method. When button is pressed, the scan signal detects the corresponding row, column, and then the system software identify the key functions.
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z All the keys fail after the phone power on
ACheck outer exclusion of the connector and the varistor, whether there is short-circuit. BCheck the connector if there is short-circuit while welding.
z One key fail Check whether there is dirty under the DOME key. If the problem persists, check whether the circuit is breaking.
z A few keys fail Focus on checking whether there is open-circuit, cold solder joint of interface circuit and the resistance disconnected. z LCM circuit analysis
LCD data
LCD control signal
Backlight control signal
z The signal waveform
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Chip select signals CS:
Screen reset signal LRST:
Screen Write signal LWR:
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About the screen, first find the problem whether is mainboard or screen by adopting replacement method, then focus on checking the LCM-CON welding and measuring the input voltage VBAT, and enable control signal.
Note: The waveforms may be different according to the settings and different devices in maintaining.
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