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Owner’s Service Manual
501-B Series
F L U S H M ATE
FLUSHOMETER - TA N K
S Y S T E M
®
501-B Series
A Division of Sloan Valve Company
30075 Research Drive • New Hudson, MI 48165
800-533-3450 • 248-446-5300
h t t p : / / w w w. f l u s h m a t e . c o m
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F L U S H M ATE®501-B SERIES_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
List of Components for 501-B Series:
1 . Lower Supply Group w/Hose BL100504
(A) Supply Shank with Scre e n
(B) Pre s s u re Regulator w/Back Check
(C) Relief Va l v e
2 . Upper Supply Group BU100505
(D) Air Inducer
(E) Vacuum Bre a k e r
3. Name Plate w/Serial Number
4. Flush Valve Cartridge Assembly C-100500
(F) Actuator w/setscre w
5. Ve s s e l
6. Discharge Extension w/Drain
®
A Division of Sloan Valve Company
equest) and other patents pending.
The Sloan FLUSHMATE®Flushometer - Tank System provides the highest performance capability available today in the ULF (Ultra-Low Fixture) category. That means
it consumes less than 1.6 gallons/6 liters of water per flush. It achieves this remarkable performance by using compressed air inside the tank, which creates a turbo-
charged flushing action for effective bowl cleaning. Compared to other types of low
consumption water closets,
FLUSHMATE offers many distinct advantages.
Outstanding FLUSHMATE®F e a t u re s :
• Positive Bowl Extraction (No Double Flushing)
• S t ronger Flushing Action Improves Drainline Carry &
Leaves Bowl Cleaner
• L a rge Water Spot for Reduced Housekeeping
• Uses less than 1.6 gallons per flush
• L a rger Trapway to Eliminate Stoppages
• No Water Leakage Between Flushes
• Non-Sweating Tank Enclosure
(C)
(D)
(E)
(F)
1
2
3
4
5
6
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WARNING: When servicing or replacing components to the F L U S H M ATE®F l u s h o m e t e r- Ta n k
System, make certain that the water supply is turned O F F and the toilet is then flushed to re l i e v e
p re s s u re in the vessel.
N E V E R use lubricants on any of the components unless otherwise noted in this manual.
N E V E R use corrosive chemicals or household cleaners on F L U S H M ATE®p ro d u c t s .
N o t e : It is normal for less than one inch of water to remain in the bottom of the china tank.
I N S TA L L AT I O N _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
The Sloan F L U S H M ATE®F l u s h o m e t e r- Tank System Fixture installs in the same manner as other water closets. Please follow the instru ctions provided by the fixture manufacture r.
Using the gasket, washer and nuts provided with the fixture, assemble the tank to the bowl. Before connecting the supply to the tank, be
s u re the supply line is flushed clean. Do this by running water from the supply stop into a bucket until water flows clear.
After connecting the supply line to the tank, turn on the water again and check for leaks. You may be re q u i red to make adjustments to
the actuator for either pushbutton type or trip lever type units. Please follow the instructions provided by the fixture manufacture r.
T R O U B L E S H O O T I N G_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
CONDITION: Water runs on and will not shut off .
A newly installed toilet that does not shut off may be caused by inadequate or low pre s s u re, and is usually the result of an insuff i c i e n t
water supply flow rate into the FLUSHMATE Vessel. (NOTE: The recommended static pre s s u re range by code is 20 P.S.I. to 125 P. S . I . ) .
If sufficient supply pre s s u re has been verified and the toilet continues to run, the following steps may be re q u i re d :
FIGURE 1
FIGURE 2
Step 1. Make sure supply stop is fully open.
Step 2. Check the Supply Shank Screen for any obstruction that would
restrict the supply.
Step 3: Check the Actuator adjustment (see Installation Pro c e d u re). The link-
age rod or push button should not interf e re with the flush. On
Pushbutton type units, loosen the setscrew on the actuator (See
Number 4F on the component list) and rotate the Actuator up or
down until proper clearance is obtained (1/8”). For trip lever units,
gently lift the actuator rod and observe proper clearance is maintained (approximately 1/8” gap between rod and actuator) See Figure
1 .
Step 4. Check the Flush Valve Cartridge Assembly for proper installation.
P roceed as follows:
a ) Tu rn off the water supply and flush the toilet.
b ) Remove the Flush Valve Cartridge Assembly using pliers’ handles
as shown in F i g u re 2. NOTE: You may be re q u i red to disconnect
the Actuator Linkage Rod to remove the Flush Valve Cart r i d g e
A s s e m b l y.
c ) Inspect the “O” Rings on the Flush Valve Cartridge and the seat-
ing area inside the tank for wear and/or improper seating.
Step 5. Reinstall the Flush Valve Cartridge Assembly.
First, insert the cartridge into vessel and, while gently pushing down on the cartridge, turn the cartridge counter-clockwise until you hear an audible click, indicating that the
threads are now aligned. Screw cartridge clockwise unto
place until two black threads of the vessel are showing. Next,
turn on the water and continue to turn cartridge until the
water stops running. Do not over-tighten.
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Step 6. If the Tank continues to run-on, push down lightly on the Flush Valve Actuator. If the water stops running, it is an indication that
the Flush Valve Cartridge re q u i res tightening (clockwise). If water still runs on while pushing down on the Actuator, the Flush Va l v e
C a rtridge re q u i res loosening (counter- c l o c k w i s e ) .
NOTE: Adjust the Flush Valve Cartridge Assembly in quarter to half turn increments until the water stops running. Always turn the water
supply off for all adjustments. Flush Valve Cartridge turns the water off .
Step 7. If replacement of the Flush Valve Cartridge is necessary, follow the instructions in Step 5.
CONDITION: Weak or Sluggish Flush.
Step 1. Check the water pre s s u re (20psi - 125psi recommended). If OK,
then check the Flush System by removing the Tank Cover and tripping the
A c t u a t o r. While the unit is flushing, gently raise the Actuator. Water should
flow freely and wash away any debris in the supply line and Ve s s e l .
Step 2. Check the Air Inducer for sufficient air draw. The air inducer is
designed to draw air during the refill cycle. To test the Air Inducer, place a
small amount of water (2 to 3 drops) in the orifice of the air inducer cap
and flush the toilet. If the air inducer is functioning properly the water will
be drawn in. If not, it will need to be cleaned and tested again.
TO CLEAN AIR INDUCER: ( F i g u res 3 & 4)
a ) Tu rn off the water supply and trip the Actuator.
b ) U n s c rew the Air Inducer Cap, clean thoroughly and re m o v e
any obstructions. Reassemble. (Hand tighten ONLY )
c ) Tu rn on water supply. Wait for the Vessel to refill (30 to 60 sec-
onds). Repeat Step 2above. If the Air Inducer does not func-
tion pro p e r l y, replace the Upper Supply Assembly.
Step 3. Check the Flush Valve Cartridge for leaks. Tu rn the water supply off
and drain the Vessel by tripping the Actuator and holding it down until
completely drained. Next, pour a cup of water onto the Cartridge Housing
a rea as shown in F i g u re 5. Tu rn on the water supply. If a leak is detected
(a steady flow of bubbles from the center of the Cartridge Area), the
C a rtridge should be re p l a c e d .
Step 4. Check Lower Supply. Tu rn the water off and relieve the Vessel pre ss u re by flushing the toilet. Remove the supply line connection to the
shank. Remove any obstruction in the supply shank screen. If necessary,
you can use a small brush to gently brush the screen. Reattach the supply line to the supply shank and observe connections to assure no leaka g e .
I M P O RTA N T: If you are still experiencing a weak or sluggish flush after this
point, it is recommended you replace the entire lower supply gro u p .
Air Inducer Cap
FIGURE 3
FIGURE 4
Step 5. Check the following:
1 . water line pre s s u re (20-125psi)
2 . o b s t ruction in the bowl trapway
3 . o b s t ruction in the drain
4 . p roper drain ventilation
Consult a professional for their recommendations if any of these conditions exist. If the drain and drain vent are clear, and the flush has not been
i m p roved, replace the Lower Supply Assembly.
FIGURE 5
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T R O U B L E S H O O T I N G_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
CONDITION: No Flush
Step 1. Check the water pre s s u re (20 psi to 125 psi).
Step 2.Check the Air Inducer for sufficient air draw. Refer to Step 2of “We a k
or Sluggish Flush.”
Step 3. Review all of Step 3 and Step 4 c o v e red in “Weak or Sluggish Flush”
C o n d i t i o n .
Step 4. Replace the Flush Valve Cartridge. NEVER use lubricant on the “O”
Ring ( A rrow - Figure 6).
FIGURE 6
CONDITION: Relief Valve Discharg i n g
This is a sign that the Lower Supply Group (Number 1 from list of components) is not working properly and should be replaced. Follow
the pro c e d u re outlined below:
REPLACE PROCEDURE FOR LOWER SUPPLY:
Step 1. Tu rn the water supply off. Flush the fixture to relieve pre s s u re in the
Ve s s e l .
Step 2. Disconnect the water supply from the Shank.
Step 3. U n s c rew the plastic locknut that holds the Shank to the bottom of the
China Ta n k .
Step 4. C a refully pull the entire Lower Supply up and out of the Ta n k .
Step 5. Cut the Hose just above the Barbed Fitting (about 1/4” above clamp)
on the Lower Supply. Discard old Lower Supply.
Step 6. I n s e rt new Lower Supply into Hose and secure with new Hose Clamp.
Step 7. Follow Step 3 above and in reverse to re-connect water and check for
l e a k s .
FIGURE 7
W I N T E R I Z I N G _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
The Sloan F L U S H M ATE®, when installed in a summer home, cottage or cabin, can be winterized to allow for periods of non-use especially when the dwelling is subject to frigid conditions. Follow the pro c e d u res outlined below.
NOTE: A sponge, a pail and adjustable channel locks will be useful.
Tank Pro c e d u re :
Step 1. Tu rn off the water supply line valve and remove the Toilet Tank Cover.
Step 2. Push the Actuator on top of the Vessel to flush and discharge the water.
Step 3. Disconnect the supply line coupling nut from the Lower Supply located under the Toilet Tank Housing. N O T E :
A small amount of water will drip out of the Shank. Be pre p a red to collect it in a bucket or sponge it up. Remove the
Supply Shank and drain the water from the bottom of the China Tank into a bucket.
Step 4. Push down on the Actuator one more time, then pull it up momentarily to allow air into the Ve s s e l .
Bowl Pro c e d u re :
After flushing out the Vessel, remove the remaining water from the bowl or add from 1 pint to 1 quart of antifreeze or
RV antifreeze to the water remaining in the bowl.
NOTE: Refer to fixture manufacture r’s instructions for pro c e d u res to winterize bowl.
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POINTS TO REMEMBER ________________________________________________________
• When servicing any component, the water supply should be turned OFF and the Actuator tripped to relieve the
p re s s u re in the Ve s s e l .
• The Flush Valve Cartridge Assembly can be removed by inserting the handles of a pair of pliers into the top of
the Cartridge and turning counter- c l o c k w i s e .
• It is normal for less than an inch of water to remain in the bottom of the outside China Tank. The F L U S H M AT E
System will automatically re c i rculate this water with each flush to eliminate any stagnant condition.
• NEVER use corrosive disinfectants, bowl cleaners or deodorant blocks on F L U S H M ATE®P roducts or in the china
t a n k .
The Sloan F L U S H M ATE®F l u s h o m e t e r- Tank System has been engineered to provide reliable perf o rmance year after year. However, if servicing is ever re q u i red, it is recommended that you follow the instructions included in this bro c h u re. If you would like additional inform ation or re q u i re technical assistance, write to us or call us at the address or telephone number below.
ATTENTION OWNER
THIS IS YOUR WARRANTY REGISTRATION
Sloan F L U S H M ATE®(the “Company”), warrants the F L U S H M ATE®flushometer tank operating system (the “unit”), to be free of defects in
material and workmanship for a period of five (5) years from the date of installation and the Company promises to replace any part of this
p roduct that proves, upon our inspection and within five years from date of installation, to be defective in material or workmanship. All labor
and transportation costs or charges incidental to warranty service are to be borne by the purc h a s e r- u s e r.
This warranty is subject to the following:
Specific Conditions to Wa rr a n t y
A Wa rranty Registration card has been fully completed and mailed by the purchaser (the “user”) to the Company within thirty (30) days of
the date of installation.
The unit has been subject to proper installation, operation and maintenance as outlined in the installation instructions that were supplied
with the unit. Note carefully that this warranty is voided if the unit is installed and operated subject to water supply line pre s s u res gre a t e r
than 125 psi (static) or less than 20 psi (static).
S e rvice and repairs may only be perf o rmed by authorized re p resentatives of the Company or by others upon specific approval by the
C o m p a n y. Unauthorized repairs or alterations shall specifically void the warr a n t y.
Use of corrosive disinfectants, bowl cleaners or deodorant blocks on F L U S H M ATE®p roducts or in the china tank will void this warr a n t y.
P roof of purchase is re q u i re d .
E x c l u s i o n s
IN NO EVENT SHALL THE COMPANY BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, FOR DAMAGES RESULTING FROM
IMPROPER INSTA L L ATION, OR FOR DAMAGES CAUSED BY NEGLECT, ABUSE OR ALT E R ATION. ALL IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PA RTICULAR PURPOSE ARE LIMITED TO A PERIOD OF
FIVE (5) YEARS FROM DATE OF INSTA L L ATION.
Some states do not allow limitations on the duration of an implied warranty and some states do not allow exclusions or limitations re g a rding incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights and
you may have other rights which vary from state to state.
No person is authorized to change, add to, or create any warranty or obligation other than that set forth herein.
To obtain warranty service contact Consumer Services toll free 1-800-533-3450 (outside North America, Call 248-446-5300), visit
our website or write to us at:
F L U S H M ATE
A DIVISION OF SLOAN VA LVE CO.
30075 Research Drive
New Hudson, MI 48165 U.S.A.
800-533-3450 • 248-446-5300
h t t p : / / w w w. f l u s h m a t e . c o m
Installation Date _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Serial Number _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
®
FLU6025 03/01
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