Fluke Calibration Fluke Calibration 2638A/05 120 Manual

Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
TestEquipmentDepot.com
2638A
HYDRA Series III Data Acquisition Unit
August 2014 Rev. 1, 5/16
© 2014-2016 Fluke Corporation. All rights reserved. Specifications are subject to change without notice. All product names are trademarks of their respective companies.

Calibration Manual

Table of Contents

Title Page
Introduction ............................................................................................ 1
Contact Flu
Safety Information ................................................................................. 2
General Specifications .......................................................................... 5
Measurement Specifications ................................................................. 6
DC Voltage ........................................................................................ 6
DC Voltage Input Characteristics .................................................. 6
DC Voltage Accuracy .................................................................... 7
DC Voltage Additional Errors ......................................................... 7
AC Voltage ........................................................................................ 7
AC Voltage Input Characteristics ................................................... 8
AC Voltage Accuracy ..................................................................... 8
Additional Low Frequency Errors ...................................................... 8
DC Current ........................................................................................ 8
DC Current Input Characteristics ................................................... 9
DC Current Accuracy ..................................................................... 9
DC Current Additional Errors ......................................................... 9
AC Current ......................................................................................... 9
AC Current Input Characteristics ................................................... 9
AC Current Accuracy ..................................................................... 10
Additional Low Frequency Errors ...................................................... 10
Frequency .......................................................................................... 10
Resistance ......................................................................................... 10
Resistance Input Characteristics ................................................... 11
Resistance Accuracy ..................................................................... 11
Resistance Additional Errors ......................................................... 11
RTD ................................................................................................... 11
RTD Temperature Accuracy .......................................................... 12
RTD Measurement Characteristics ............................................... 12
Thermistor ......................................................................................... 12
Thermistor Temperature Accuracy ................................................ 12
Thermistor Measurement Characteristics ...................................... 13
Thermocouple .................................................................................... 13
Thermocouple Temperature Accuracy .......................................... 13
Thermocouple Measurement Characteristics ................................ 14
Digital I/O ........................................................................................... 14
ke ........................................................................................ 1
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Totalizer ............................................................................................. 14
Trigger ............................................................................................... 15
Alarm Output ..................................................................................... 15
2638A-100 Universal Input Module ....................................................... 15
General Maintenance ............................................................................ 16
If the Product Does Not Turn On ....................................................... 16
Clean the Product .............................................................................. 16
Replace the Line Power Fuse ........................................................... 16
Battery Replacement ......................................................................... 17
Memory and Factory Reset ............................................................... 18
Required Equipment .............................................................................. 19
Test Considerations .............................................................................. 21
Performance Tests ................................................................................ 21
Front Panel Test ................................................................................ 22
DC Volts Verification .......................................................................... 22
Volts AC and Frequency Verification ................................................. 24
4-Wire Ohms Verification ................................................................... 26
PRT Verification Steps ...................................................................... 27
Configure Resistance Display ........................................................... 27
Thermistor Verification Steps ............................................................ 28
Configure Resistance Display ........................................................... 28
DC Current Verification ...................................................................... 29
AC Current Verification Steps ............................................................ 31
2638A-100 Module Verification ......................................................... 32
Calibration Adjustment .......................................................................... 33
Unlock the Product ............................................................................ 33
Unlock the Product with a Remote Interface ..................................... 33
Reset the Admin Password ............................................................... 34
Disassembly ...................................................................................... 35
Change the Calibration Date Remotely ............................................. 37
“Mainframe” Adjustment Process ...................................................... 37
Remote Commands for Calibration ....................................................... 43
Remote Programming Examples ....................................................... 44
Start a Full Calibration ....................................................................... 44
Calibrate 1 V DC Range only ............................................................ 45
Write Calibration Date to a Module .................................................... 45
Command References ....................................................................... 46
User-Replaceable Parts and Accessories ............................................. 51
ii

Introduction

The Fluke 2638A HYDRA Series III Data Acquisition Unit (the Product or Instrument) is a 67 analog channel bench-top data logger that measures and records dc volts, ac volts, dc current, ac current, resistance, frequency, and temperature. See the Specifications section for information on the types and ranges of the measurement inputs the Product can accept.
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Safety Information

Symbol Description Symbol Description
A Warning identifies conditions and procedures that are dangerous to the user. A Caution identifies conditions and procedures that can cause damage to the Product or the equipment under test.
See Table 1 for a list of symbols used in this manual and on the Product.
Table 1. Symbols
W
X
 
or
 
Ã
~
Risk of Danger. Important information. See Manual.
Hazardous voltage. Voltage >30 V dc or ac peak might be present.
Earth ground. Digital signal
AC or DC (Alternating or Direct Current)
Recycle.
Conforms to relevant South Korean EMC Standards.
Measurement Category II is applicable to test and measuring circuits connected directly to utilization points (socket outlets and similar points) of the low-voltage MAINS installation.
Measurement Category III is applicable to test and measuring circuits connected to the distribution part of the building’s low-voltage MAINS installation.
Measurement Category IV is applicable to test and measuring circuits connected at the source of the building’s low-voltage MAINS installation.
This product complies with the WEEE Directive marking requirements. The affixed label indicates that you must not discard this electrical/electronic product in domestic household waste. Product Category: With reference to the equipment types in the WEEE Directive Annex I, this product is classed as category 9 "Monitoring and Control Instrumentation” product. Do not dispose of this product as unsorted municipal waste.
DC (Direct Current)
AC or DC (Alternating or Direct Current)
T
+
Double insulated
Power ON / OFF
P Conforms to European Union directives.
2
HYDRA Series III Data Acquisition Unit
Safety Information
WXWarning
To prevent possible electrical shock, fire, or personal injury:
Read all safety information before you use the Product.
Carefully read all instructions.
Use the Product only as specified, or the protection supplied
by the Product can be compromised.
Examine the case before you use the Product. Look for cracks or missing plastic. Carefully look at the insulation around the terminals.
Do not use the Product if it operates incorrectly.
Do not use the Product if it is damaged.
Disable the Product if it is damaged.
Use only the mains power cord and connector approved for
the voltage and plug configuration in your country and rated for the Product.
Replace the mains power cord if the insulation is damaged or if the insulation shows signs of wear.
Make sure the ground conductor in the mains power cord is connected to a protective earth ground. Disruption of the protective earth could put voltage on the chassis that could cause death.
Do not put the Product where access to the mains power cord is blocked.
Use only correct measurement category (CAT), voltage, and amperage rated probes, test leads, and adapters for the measurement.
Use only cables with correct voltage ratings.
Do not use test leads if they are damaged. Examine the test
leads for damaged insulation and measure a known voltage.
Do not exceed the Measurement Category (CAT) rating of the lowest rated individual component of a Product, probe, or accessory.
Keep fingers behind the finger guards on the probes.
Do not apply more than the rated voltage, between the
terminals or between each terminal and earth ground.
Do not touch voltages >30 V ac rms, 42 V ac peak, or 60 V dc.
Limit operation to the specified measurement category,
voltage, or amperage ratings.
Measure a known voltage first to make sure that the Product operates correctly.
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Consider all accessible channels to be hazardous live and an electric shock hazard if any channel is connected to a hazardous voltage source.
Do not remove, touch, or change the internal wiring of hazardous inputs until the input source is turned off.
Remove inputs from hazardous voltage sources before an input module is opened.
Use the correct terminals, function, and range for measurements.
Use this Product indoors only.
Do not use the Product around explosive gas, vapor, or in
damp or wet environments.
4
HYDRA Series III Data Acquisition Unit
General Specifications

General Specifications

Mains Voltage
100 V Setting ...................................................... 90 V to 110 V
120 V Setting ...................................................... 108 V to 132 V
220 V Setting ...................................................... 198 V to 242 V
240 V Setting ...................................................... 216 V to 264 V
Frequency .............................................................. 47 Hz to 440 Hz
Power Consumption ............................................. 36 VA peak (24 W average)
Environment Temperature
Operating ............................................................ 0 °C to 50 °C
Full accuracy ....................................................... 18 °C to 28 °C
Storage ............................................................... -20 °C to 70 °C
Warm-up ............................................................. 1 hour to full accuracy specifications
Relative Humidity (non-condensing)
Operating ............................................................ 0 °C to 28 °C <90 %
28 °C to 40 °C <75 % 40 °C to 50 °C <45 %
Storage ............................................................... -20 °C to 70 °C <95 %
Altitude
Operating ............................................................ 2,000 m
Storage ............................................................... 12,000 m
Channel Capacity
Total analog channels ........................................ 67
Voltage/resistance channels ............................... 61
Current channels ................................................ 7
Digital I/O ............................................................ 8 bits
Totalizer .............................................................. 1
Alarm outputs...................................................... 6
Trigger input ........................................................ 1
Channel Capacity: 2638A/05
Total analog channels ......................................... 23
Voltage/resistance channels ............................... 21
Current channels ................................................ 2
Safety Protection
Mains Input ......................................................... IEC 61010-1, Overvoltage Category II, Pollution Degree 2
Measurement Front Panel .................................. IEC 61010-2-030: CAT II 300 V
Measurement Rear Panel ................................... IEC 61010-2-030: CAT II 150 V CAT II, 250 V rms with maximum
Electromagnetic Compatibility (EMC)
International ........................................................ IEC 61326-1: Basic Electromagnetic Environment
transient voltage of 1000 V peak. These terminals are not intended for connection to mains voltage above 150 V without external transient suppression. The maximum input that can be applied between rear­module terminals or between any rear-module terminal and earth ground is 250 V dc or ac rms.
CISPR 11: Group 1, Class A
Group 1: Equipment has intentionally generated and/or uses conductively-coupled radio frequency energy that is necessary for the internal function of the equipment itself.
Class A: Equipment is suitable for use in all establishments other than domestic and those directly connected to a low-voltage power supply network that supplies buildings used for domestic purposes. There may be potential difficulties in ensuring electromagnetic compatibility in other environments due to conducted and radiated disturbances.
Emissions that exceed the levels required by CISPR 11 can occur when the equipment is connected to a test object.
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Korea (KCC) ....................................................... Class A Equipment (Industrial Broadcasting & Communication
USA (FCC) .......................................................... 47 CFR 15 subpart B. This product is considered an exempt device per
Math Channels
Number of channels............................................ 20
Operations .......................................................... sum, difference, multiply, divide, polynomial, power, square root,
Triggers .................................................................. interval, external (trigger input), alarm, remote (bus), manual
Battery life ............................................................. 5 years
Memory
Scan data RAM................................................... 75,000 readings with timestamp
Data/Setup flash memory ................................... 20 MB
Non-volatile memory life ..................................... 5 years
USB Host Port
Standard ............................................................. 2.0, full speed
Connector type ................................................... Type A
Function .............................................................. Memory
File system .......................................................... FAT32
Memory capacity................................................. 32 GB
USB Device Port
Connector type ................................................... Type B
Class ................................................................... Instrument
Function .............................................................. Control and data transfer
Command protocol ............................................. SCPI
LAN
Function .............................................................. Control and data transfer
Network protocols ............................................... Ethernet 10/100, TCP/IP
Command protocol ............................................. SCPI
Dimensions
Height ................................................................. 150 mm
Width ................................................................... 245 mm
Depth .................................................................. 385 mm
Weight ................................................................. 6 kg (typical configuration)
Shipping Weight.................................................. 9.5 kg (typical configuration)
Conformity ............................................................. CE, CSA, IEC 61010 3
Equipment)
Class A: Equipment meets requirements for industrial electromagnetic wave equipment and the seller or user should take notice of it. This equipment is intended for use in business environments and not to be used in homes.
clause 15.103.
reciprocal, exponential, logarithm, absolute value, average, maximum, minimum
rd
ed.
6

Measurement Specifications

Accuracy specifications generally are valid for 6 ½ digit resolution mode (unless otherwise noted) for front panel input (Channel 001), after a minimum of 1-hour warm-up, and within an environment temperature range of 18 °C to 28 °C. 24-hour specifications are relative to calibration standards and assume a controlled electromagnetic environment per EN
61326. The confidence level for accuracy specifications is 99 % within 1 year of calibration (unless otherwise noted). Scan rate (typical, depending on function and range)
Fast ..................................................................... 46 channels per second max (0.02 seconds per channel)
Medium ............................................................... 10 channels per second (0.1 seconds per channel)
Slow .................................................................... 2 channels per second (0.5 seconds per channel)
Display Resolution ................................................ 4 ½ to 6 ½ digits, depending on Sample Rate or NPLC

DC Voltage

Maximum Input ...................................................... 300 V on any range
Common Mode Rejection ..................................... 140 dB at 50 Hz or 60 Hz (1 kΩ unbalance for NPLC of 1 or greater,
±500 V peak maximum in the low lead)
Normal Mode Rejection ........................................ 55 dB for NPLC of 1 or greater and power-line frequency ±0.1 %,
±20 % of range peak maximum
Measurement Method ........................................... Multi-ramp A/D
A/D Linearity .......................................................... 2 ppm of measurement + 1 ppm off range
HYDRA Series III Data Acquisition Unit
Measurement Specifications
Input Bias Current ................................................. <30 pA at 25 °C

DC Voltage Input Characteristics

Resolution
Range Resolution
100 mV 100.0000 mV
1 V 1.000000 V
10 V 10.00000 V 1 mV 100 V 100.0000 V 10 mV 1 mV 300 V 300.000 V 100 mV 10 mV 1 mV
Note: Input beyond ±12 V is clamped. The clamp current is up to 3 mA. 10 M is default input impedance.
Fast
4½ Digits
10 μV 1 μV 0.1 μV
100 μV 10 μV 1 μV
Medium
5 ½ Digits
100 μV 10 μV
6 ½ Digits
100 μV 10 MΩ ±1 %
Slow
Input Impedance
10 MΩ or >10 GΩ 10 MΩ or >10 GΩ 10 MΩ or >10 GΩ
10 MΩ ±1 %
[1]
[1]
[1]

DC Voltage Accuracy

Accuracy is given as ± (% measurement + % of range).
Range
100 mV 0.0025 % + 0.003 % 0.0025 % + 0.0035 % 0.0037 % + 0.0035 % 0.0005 % + 0.0005 %
1 V 0.0018 % + 0.0006 % 0.0018 % + 0.0007 % 0.0025 % + 0.0007 % 0.0005 % + 0.0001 %
10 V 0.0013 % + 0.0004 % 0.0018 % + 0.0005 % 0.0024 % + 0.0005 % 0.0005 % + 0.0001 % 100 V 0.0018 % + 0.0006 % 0.0027 % + 0.0006 % 0.0038 % + 0.0006 % 0.0005 % + 0.0001 % 300 V 0.0018 % + 0.002 % 0.0031 % + 0.002 % 0.0041 % + 0.002 % 0.0005 % + 0.0003 %
Notes:
For conducted disturbances on mains input >1 V from 10 MHz to 20 MHz, add 0.02 % of range. For disturbances
>3 V, accuracy is unspecified.
For radiated disturbances >1V/m from 450 MHz to 550 MHz, add 0.02 % of range. For disturbances > 3 V/m,
accuracy is unspecified.
24 Hour
(23 ±1 °C)
90 Days
(23 ±5 °C)
1 Year
(23 ±5 °C)
T.C./ °C
Outside
18 °C to 28 °C

DC Voltage Additional Errors

Digits NPLC Ch. x01 – x20
6 ½ 200 6 ½ 6 ½ 5 ½ 1 (Medium) 4 ½ 0.2 (Fast) ­4 ½ 0.02 -
100
10 (Slow)
add 2 μV add 2 μV add 2 μV add 2 μV
Additional NPLC Noise
Error
-
-
-
add 0.0008 % of range
add 0.002 % of range + 12 μV add 0.014 % of range + 17 μV

AC Voltage

AC voltage specifications are for ac sine wave signals >5 % of range. For inputs from 1 % to 5 % of range and <50 kHz, add an additional error of 0.1 % of range. For 50 kHz to 100 kHz, add 0.13 % of range.
Maximum Input ...................................................... 300 V rms or 425 V peak or 3 × 10
less) for any range.
Measurement Method ........................................... AC-coupled true-rms. Measures the ac component of input with up to
300 V dc bias on any range.
AC Filter Bandwidth:
Slow .................................................................... 20 Hz
Fast ..................................................................... 200 Hz
Maximum Crest Factor ......................................... 5:1 at full scale
7
volts-Hertz product (whichever is
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Additional Crest Factor Errors ............................ Crest factor 1-2, 0.05 % of full scale
Crest factor 2-3, 0.2 % of full scale Crest factor 3-4, 0.4 % of full scale Crest factor 4-5, 0.5 % of full scale

AC Voltage Input Characteristics

Range Resolution
100 mV 100.0000 mV

AC Voltage Accuracy

Accuracy is given as ± (% measurement + % of range).
Resolution
4 ½
Digits
10 μV 1 μV 0.1 μV
1 V 1.000000 V
10 V 10.00000 V 1 mV 100 µV 100 V 100.0000 V 10 mV 1 mV 300 V 300.000 V 100 mV 10 mV 1 mV
100 μV 10 μV 1 μV
5 ½
Digits
6 ½
Digits
10 μV
100 μV
Input Impedance
1 MΩ ±2 % shunted by 150 pF
Range Frequency
20 Hz to 20 kHz 0.1 % + 0.05 % 0.11 % + 0.05 % 0.11 % + 0.05 % 0.01 % + 0.005 %
100 mV
1 V
10 V
100 V
300 V
Note: For conducted disturbances on mains input >1 V from 10 MHz to 40 MHz, add 0.02 % of range. For disturbances >3 V,
accuracy is unspecified.
20 kHz to 50 kHz 0.2 % + 0.05 % 0.22 % + 0.05 % 0.22 % + 0.05 % 0.01 % + 0.005 %
50 kHz to 100 kHz 0.55 % + 0.08 % 0.6 % + 0.08 % 0.6 % + 0.08 % 0.05 % + 0.01 %
20 Hz to 20 kHz 0.1 % + 0.05 % 0.11 % + 0.05 % 0.11 % + 0.05 % 0.01 % + 0.005 %
20 kHz to 50 kHz 0.2 % + 0.05 % 0.22 % + 0.05 % 0.22 % + 0.05 % 0.01 % + 0.005 %
50 kHz to 100 kHz 0.55 % + 0.08 % 0.6 % + 0.08 % 0.6 % + 0.08 % 0.05 % + 0.01 %
20 Hz to 20 kHz 0.1 % + 0.05 % 0.11 % + 0.05 % 0.11 % + 0.05 % 0.01 % + 0.005 %
20 kHz to 50 kHz 0.2 % + 0.05 % 0.22 % + 0.05 % 0.22 % + 0.05 % 0.01 % + 0.005 %
50 kHz to 100 kHz 0.55 % + 0.08 % 0.6 % + 0.08 % 0.6 % + 0.08 % 0.05 % + 0.01 %
20 Hz to 20 kHz 0.1 % + 0.05 % 0.11 % + 0.05 % 0.11 % + 0.05 % 0.01 % + 0.005 %
20 kHz to 50 kHz 0.2 % + 0.05 % 0.22 % + 0.05 % 0.22 % + 0.05 % 0.01 % + 0.005 %
50 kHz to 100 kHz 0.55 % + 0.08 % 0.6 % + 0.08 % 0.6 % + 0.08 % 0.05 % + 0.01 %
20 Hz to 20 kHz 0.1 % + 0.05 % 0.11 % + 0.05 % 0.11 % + 0.05 % 0.01 % + 0.005 %
20 kHz to 50 kHz 0.2 % + 0.05 % 0.22 % + 0.05 % 0.22 % + 0.05 % 0.01 % + 0.005 %
50 kHz to 100 kHz 0.55 % + 0.27 % 0.6 % + 0.27 % 0.6 % + 0.27 % 0.05 % + 0.03 %
24 Hour
(23 ±1 °C)
90 Days
(23 ±5 °C)
1 Year
(23 ±5 °C)
T.C./ °C Outside
18 °C to 28 °C

Additional Low Frequency Errors

Error is stated as % of reading.
Frequency
20 Hz to 40 Hz 0 %
40 Hz to 100 Hz
100 Hz to 200 Hz
200 Hz to 1 kHz
>1 kHz
20 Hz 200 Hz
0 % 0.55 % 0 % 0 %
0 %
AC Filte
0.2 %
0.02 % 0 %
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HYDRA Series III Data Acquisition Unit
Measurement Specifications

DC Current

Input Protection .................................................... 0.15 A / 600 V Resettable PTC

DC Current Input Characteristics

Resolution
Range Resolution
Fast
Digits
100 μA
1 mA 1.000000 mA 100 nA 10 nA 1 nA
10 mA 10.00000 mA
100 mA 100.0000 mA
100.0000 µA 10 nA 1 nA 0.1 nA
1 μA
10 μA 1 μA
Medium
5 ½
Digits
100 nA 10 nA
Slow
Digits
100 nA
6 ½
Reference
Resistance
(Ohms)
1k Ω
1k Ω 10 Ω 10 Ω

DC Current Accuracy

Accuracy is given as ± (% measurement + % of range).
Range
100 μA
1 mA 0.005 % + 0.001 % 0.015 % + 0.0011 % 0.015 % + 0.0011 % 0.002 % + 0.001 %
10 mA 0.005 % + 0.003 % 0.015 % + 0.0035 % 0.015 % + 0.0035 % 0.002 % + 0.001 %
100 mA 0.005 % + 0.001 % 0.015 % + 0.0035 % 0.015 % + 0.0035 % 0.002 % + 0.001 %
24 Hour
(23 ±1 °C)
0.005 % + 0.003 % 0.015 % + 0.0035 % 0.015 % + 0.0035 % 0.002 % + 0.001 %
90 Days
(23 ±5 °C)
1 Year
(23 ±5 °C)
18 °C to 28 °C

DC Current Additional Errors

Digits NPLC
6 ½ 200 - ­6 ½ 100 - ­6 ½ 10 (Slow) - ­5 ½ 1 (Medium) 0.0008 % of range 0.0008 % of range 4 ½ 0.2 (Fast) 0.002 % of range + 1.2 µA 0.002 % of range + 12 nA 4 ½ 0.02 0.014 % of range + 1.7 µA 0.014 % of range + 17 nA
Additional NPLC Noise Error
for 10 mA, 100 mA
Additional NPLC Noise
Error for 100 µA, 1 mA
Burden Voltage
<1 mV <1 mV <1 mV <1 mV
T.C./ °C
Outside

AC Current

Input Protection .................................................... 0.15 A / 600 V resettable PTC
Measurement Method ........................................... AC-coupled true-rms, dc-coupled to the shunt (no blocking capacitor).
AC Filter Bandwidth:
Slow .................................................................... 20 Hz
Fast ..................................................................... 200 Hz
Maximum Crest Factor ......................................... 5:1 at full scale
Additional Crest Factor Errors ............................ Crest factor 1-2, 0.05 % of full scale
Crest factor 2-3, 0.2 % of full scale Crest factor 3-4, 0.4 % of full scale Crest factor 4-5, 0.5 % of full scale
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AC Current Input Characteristics

Resolution
Range Resolution
100 μA
1 mA 1.000000 mA 100 nA 10 nA 1 nA
10 mA 10.00000 mA
100 mA 100.0000 mA
100.0000 µA 10 nA 1 nA 0.1 nA
4 ½
Digits
1 μA
10 μA 1 μA
5 ½
Digits
100 nA 10 nA
6 ½
Digits
100 nA
Reference

Resistance

1 kΩ 1 kΩ 10 Ω 10 Ω
Burden Voltage
<10 mV (RMS) <10 mV (RMS) <20 mV (RMS) <50 mV (RMS)

AC Current Accuracy

Accuracy is given as ± (% measurement + % of range). Basic accuracy specification is for a sinusoidal signal with amplitude greater than 5 % of range. For input signals between 1 % to 5 % of range, add 0.1 % of range.
Range Frequency
100 μA
1 mA 20 Hz to 2 kHz 0.2 % + 0.06 % 0.25 % + 0.06 % 0.3 % + 0.06 % 0.015 % + 0.005 %
10 mA 20 Hz to 2 kHz 0.2 % + 0.06 % 0.25 % + 0.06 % 0.3 % + 0.06 % 0.015 % + 0.005 %
100 mA 20 Hz to 2 kHz 0.2 % + 0.06 % 0.25 % + 0.06 % 0.3 % + 0.06 % 0.015 % + 0.005 %
20 Hz to 2 kHz
24 Hour
(23 ±1 °C)
0.2 % + 0.06 % 0.25 % + 0.06 % 0.3 % + 0.06 % 0.015 % + 0.005 %
90 Days
(23 ±5 °C)
1 Year
(23 ±5 °C)
T.C./ °C Outside
18 °C to 28 °C

Additional Low Frequency Errors

Error is stated as % of reading.

Frequency

20 Hz to 40 Hz
40 Hz to 100 Hz
100 Hz to 200 Hz
200 Hz to 1 kHz
>1 kHz
AC Filte
20 Hz 200 Hz
0 % 0 % 0 % 0 % 0 %
0.55 %
0.2 %
0.02 % 0 %
Frequency
Gate Times ............................................................. 100 milliseconds to 1 second.
Measurement Method ........................................... Flexible counting technique. AC-coupled input using the ac voltage
Settling Considerations........................................ When measuring frequency after a dc offset voltage change, errors
Measurement Considerations.............................. To minimize measurement errors, shield inputs from external noise
measurement function.
may occur. For the most accurate measurement, wait up to 1 second for the input blocking capacitor to settle.
when measuring low-voltage, low-frequency signals.

Frequency Accuracy

Accuracy is given as ± % of measurement.
Range Frequency
100 mV to
[1] [2]
300 V
[1] Input >100 mV. For 10 mV to 100 mV, multiply percent measurement error by 10. [2] Limited to 3 x 10
20 Hz to 40 Hz 0.03 % 0.03 % 0.03 % 0.001 %
40 Hz to 1 MHz
7
volt-Hertz
24 Hour
(23 ±1 °C)
0.006 % 0.01 % 0.01 % 0.001 %
90 Days
(23 ±5 °C)
1 Year
(23 ±5 °C)
T.C./ °C Outside 18 °C to 28 °C
Resistance
Measurement Method ........................................... Current source referenced to LO input.
Max. Lead Resistance (4-wire ohms) .................. 10 Ω per lead for 100 , 1 kΩ ranges. 1 kΩ per lead on all other
Input Protection .................................................... 300 V on all ranges.
ranges.
10
HYDRA Series III Data Acquisition Unit
Measurement Specifications

Resistance Input Characteristics

Resolution
Range Resolution
100 Ω 100.0000 Ω 10 mΩ 1 mΩ 0.1 mΩ
1 kΩ 1.000000 kΩ 100 mΩ 10 mΩ 1 mΩ
10 kΩ 10.00000 kΩ 1 Ω 100 mΩ 10 mΩ
100 kΩ 100.0000 kΩ 10 Ω 1 Ω 100 mΩ
1 MΩ 1.000000 MΩ 100 Ω 10 Ω 1 Ω
10 MΩ 10.00000 MΩ 1 kΩ 100 Ω 10 Ω
100 MΩ 100.0000 MΩ 10 kΩ 1 kΩ 100 Ω
Fast
4½ Digits
Medium
5 ½ Digits
Slow
6 ½ Digits
Source Current
1 mA / 4 V 1 mA / 4 V
100 µA / 6 V
100 µA / 12 V
10 µA / 12 V
1 µA / 12 V
0.1 µA / 12 V

Resistance Accuracy

Accuracy is given as ± (% measurement + % of range). Basic accuracy specification is for 4-wire resistance. For 2-wire resistance add 0.02 Ω internal resistance if using Channel 1 or 1.5 Ω if using channels x01 through x20, and add external lead wire resistance.
Range
100 Ω
1 kΩ
10 kΩ
100 kΩ
1 MΩ
10 MΩ
100 MΩ
Note: For conducted disturbances on mains input >1 V from 10 MHz to 40 MHz, add 0.6 % of range. For disturbances >3 V,
accuracy is unspecified.
24 Hour
(23 ±1 °C)
0.003 % + 0.003 % 0.008 % + 0.004 % 0.01 % + 0.004 % 0.0006 % + 0.0005 %
0.002 % + 0.0005 % 0.008 % + 0.001 % 0.01 % + 0.001 % 0.0006 % + 0.0001 %
0.002 % + 0.0005 % 0.008 % + 0.001 % 0.01 % + 0.001 % 0.0006 % + 0.0001 %
0.002 % + 0.0005 % 0.008 % + 0.001 % 0.01 % + 0.001 % 0.0006 % + 0.0001 %
0.002 % + 0.001 % 0.008 % + 0.001 % 0.01 % + 0.001 % 0.001 % + 0.0002 %
0.015 % + 0.001 % 0.02 % + 0.001 % 0.04 % + 0.001 % 0.003 % + 0.0004 %
0.3 % + 0.01 % 0.8 % + 0.01 % 0.8 % + 0.01 % 0.05 % + 0.002 %
90 Days
(23 ±5 °C)
1 Year
(23 ±5 °C)
T.C./ °C
Outside 18 °C
to 28 °C

Resistance Additional Errors

Digits NPLC Additional NPLC Noise Error
6 ½ 200 0 % of range 6 ½ 100 0 % of range 6 ½ 10 (Slow) 0 % of range 5 ½ 1 (Medium) 0.0008 % of range 4 ½ 0.2 (Fast)(only for 2-wire) 4 ½ 0.02 (only for 2-wire)
0.002 % of range + 12 mΩ
0.01 % of range + 17 mΩ
RTD
Temperature Range .............................................. -200 °C to 1200 °C (depending on the sensor)
Resistance Range ................................................. 0 Ω to 4 kΩ
Maximum Lead Resistance (4-wire Ω) ................ 2.5 % of range per lead for 400 Ω and 4 kΩ ranges
Sample Rate
Slow .................................................................... 10 PLC
Medium ............................................................... 2 PLC
Fast ..................................................................... 1 PLC
11
2638A
Calibration Manual

RTD Temperature Accuracy

Accuracy is for 4-wire 100 nominal RTD, using the slow sample rate. With 3-wire PRT/RTD add 0.015 °C if using Channel 1, or add 0.15 °C internal resistance mismatch to the accuracy specification if using channels x01 through x20, and add external lead wire resistance mismatch. When using medium or fast sample rate (NPLC <10), add the number given in the table to the accuracy specification. If the environment temperature is outside the specified range, multiply the Temperature Coefficient number by the temperature deviation and add to the accuracy specification. Linear interpolation may be used between points in the table. Specifications do not include sensor accuracy. The practical range of temperature measurement depends on the sensor and characterization.
Temperature Accuracy
-200 °C 0.016 °C add 0.02 °C 0.0026 °C 0 °C 0.038 °C add 0.02 °C 0.0041 °C
300 °C 0.073 °C add 0.03 °C 0.0063 °C 600 °C 0.113 °C add 0.03 °C 0.0089 °C
Note:
For conducted disturbances on mains input >1 V from 10 MHz to 40 MHz, add 0.2 Celsius. For disturbances >3 V, accuracy is unspecified.
Medium/Fast Sample
Rate (NPLC <10)
T.C./ °C Outside
18 °C to 28 °C

RTD Measurement Characteristics

Temperature Display Resolution
Range
0 Ω to 400 Ω
400 Ω to 4 kΩ
Slow
Sample Rate
0.001 °C 0.01 °C
0.001 °C 0.01 °C
Medium/Fast Sample Rate
Source Current
1 mA
0.1 mA

Thermistor

Temperature Range .............................................. -200 °C to 400 °C (depending on the sensor)
Resistance Range ................................................. 0 Ω to 1 MΩ
Sample Rate
Slow .................................................................... 10 PLC
Medium ............................................................... 2 PLC
Fast ..................................................................... 1 PLC
12

Thermistor Temperature Accuracy

Accuracy specifications are for a 4-wire thermistor using medium or slow sample rate. With 2-wire thermistor add the number given in the table to the accuracy specification for internal resistance. When using fast sample rate (NPLC <10), multiply the accuracy specification by 3. If the environment temperature is outside the specified range, increase the accuracy specification by 25 % for every 1 °C outside the specified environment temperature range. Specifications do not include sensor accuracy. The practical range of temperature measurement depends on the sensor.
Accuracy
Temperature
-40 °C 0.002 °C 0.007 °C 0.007 °C add 0.002 °C 0 °C 0.005 °C 0.004 °C 0.003 °C add 0.004 °C
25 °C 0.013 °C 0.007 °C 0.005 °C add 0.016 °C
50 °C 0.019 °C 0.01 °C 0.011 °C add 0.05 °C 100 °C 0.116 °C 0.054 °C 0.026 °C add 0.34 °C 150 °C 0.527 °C 0.239 °C 0.1 °C add 1.7 °C
Note:
For conducted disturbances on mains input >1 V from 10 MHz to 40 MHz, add 0.2 Celsius. For disturbances >3 V, accuracy is unspecified.
2.2 k
thermistor
5 k
thermistor
10 k
thermistor
2-wire
HYDRA Series III Data Acquisition Unit
Measurement Specifications

Thermistor Measurement Characteristics

Temperature Display Resolution
Range
0 Ω to 98 kΩ
95 kΩ to 1 MΩ
Slow
Sample Rate
0.001 °C 0.01 °C
0.001 °C 0.01 °C
Medium/Fast Sample Rate
Source Current
10 μA
1 μA

Thermocouple

Temperature Range .............................................. -270 °C to 2315 °C (depending on the sensor)
Voltage Range ....................................................... -15 mV to 100 mV
Sample Rate
Slow .................................................................... 10 PLC
Medium ............................................................... 2 PLC
Fast ..................................................................... 1 PLC

Thermocouple Temperature Accuracy

Accuracy specifications apply using a slow sample rate. When using a medium or fast sample rate (NPLC < 10), increase the accuracy specification by 25 %. If the environment temperature is outside the specified range, increase the accuracy specification by 12 % for every 1 °C outside the specified environment temperature range. Accuracy with fixed/external CJC does not include the accuracy of the reference junction temperature. Linear interpolation may be used between points in the table. Specifications do not include sensor accuracy. The practical range of temperature measurement depends on the sensor.
Type
(Range)
K
-270 °C to 1372 °C
T
-270 °C to 400 °C
R
-50 °C to 1768 °C
S
-50 °C to 1768 °C
J
-210 °C to 1200 °C
N
-270 °C to 1300 °C
E
-270 °C to 1000 °C
Temperature
-200 °C 0 °C
1000 °C
-200 °C 0 °C
200 °C 400 °C
0 °C
300 °C 1200 °C 1600 °C
0 °C
300 °C 1200 °C 1600 °C
-200 °C 0 °C
1000 °C
-200 °C 0 °C
500 °C
1000 °C
-200 °C 0 °C
300 °C 700 °C
Accuracy
Fixed / External CJC Internal CJC
Channel 1 Ch. x01 – x20 Ch. x01 – x20
0.28 °C
0.10 °C
0.14 °C
0.27 °C
0.10 °C
0.08 °C
0.08 °C
0.76 °C
0.42 °C
0.33 °C
0.34 °C
0.74 °C
0.45 °C
0.37 °C
0.39 °C
0.20 °C
0.08 °C
0.11 °C
0.42 °C
0.15 °C
0.12 °C
0.14 °C
0.17 °C
0.07 °C
0.06 °C
0.08 °C
0.41 °C
0.15 °C
0.20 °C
0.40 °C
0.15 °C
0.12 °C
0.11 °C
1.13 °C
0.63 °C
0.47 °C
0.49 °C
1.11 °C
0.67 °C
0.54 °C
0.56 °C
0.29 °C
0.12 °C
0.14 °C
0.62 °C
0.23 °C
0.17 °C
0.19 °C
0.25 °C
0.10 °C
0.09 °C
0.10 °C
1.60 °C
0.62 °C
0.64 °C
1.60 °C
0.65 °C
0.47 °C
0.41 °C
1.28 °C
0.71 °C
0.52 °C
0.54 °C
1.26 °C
0.76 °C
0.60 °C
0.63 °C
1.41 °C
0.61 °C
0.53 °C
1.69 °C
0.64 °C
0.44 °C
0.45 °C
1.42 °C
0.61 °C
0.46 °C
0.45 °C
13
2638A
Calibration Manual
B
100 °C to 1820 °C
C
0 °C to 2315 °C
D
0 °C to 2315 °C
G
0 °C to 2315 °C
L
-200 °C to 900 °C
M
-50 °C to 1410 °C
U
-200 °C to 600 °C
W
0 °C to 2315 °C
300 °C
600 °C 1200 °C 1600 °C
600 °C 1200 °C 2000 °C
600 °C 1200 °C 2000 °C
600 °C 1200 °C 2000 °C
-200 °C 0 °C
800 °C
0 °C
500 °C
1000 °C
-200 °C 0 °C
400 °C
600 °C 1200 °C 2000 °C
1.32 °C
0.68 °C
0.41 °C
0.38 °C
0.23 °C
0.28 °C
0.44 °C
0.22 °C
0.26 °C
0.39 °C
0.24 °C
0.22 °C
0.33 °C
0.13 °C
0.08 °C
0.09 °C
0.11 °C
0.10 °C
0.10 °C
0.25 °C
0.10 °C
0.08 °C
0.24 °C
0.22 °C
0.33 °C
1.97 °C
1.02 °C
0.60 °C
0.55 °C
0.33 °C
0.40 °C
0.60 °C
0.32 °C
0.36 °C
0.53 °C
0.36 °C
0.32 °C
0.46 °C
0.19 °C
0.12 °C
0.12 °C
0.16 °C
0.15 °C
0.14 °C
0.37 °C
0.15 °C
0.11 °C
0.36 °C
0.32 °C
0.46 °C
1.97 °C
1.02 °C
0.60 °C
0.55 °C
0.54 °C
0.63 °C
0.91 °C
0.44 °C
0.49 °C
0.69 °C
0.36 °C
0.33 °C
0.46 °C
0.99 °C
0.62 °C
0.48 °C
0.64 °C
0.51 °C
0.41 °C
1.48 °C
0.63 °C
0.40 °C
0.36 °C
0.33 °C
0.46 °C

Thermocouple Measurement Characteristics

Temperature Display Resolution
Range
Slow
Sample Rate
-270 °C to 2315 °C 0.01 °C 0.1 °C

Digital I/O

Absolute Voltage Range ......................................... -4 V to 30 V
Input Minimum Logic High ...................................... 2.0 V
Input Maximum Logic Low ...................................... 0.7 V
Output Type ............................................................ open drain active low
Output Logic Low (<1 mA) ...................................... 0 V to 0.7 V
Maximum Sink Current ........................................... 50 mA
Output Resistance .................................................. 47 Ω

Totalizer

Absolute Voltage Range ......................................... -4 V to 30 V
Minimum Logic High ............................................... 2.0 V
Maximum Logic Low ............................................... 0.7 V
Minimum Pulse Width ............................................. 50 μs
Maximum Frequency .............................................. 10 kHz
Debounce Time ....................................................... 1.7 ms
Maximum Count ...................................................... 1048575 (20 bits)
Medium/Fast Sample Rate
14

Trigger

Absolute Voltage Range ......................................... -4 V to 30 V
Minimum Logic High ............................................... 2.0 V
HYDRA Series III Data Acquisition Unit
2638A-100 Universal Input Module
Maximum Logic Low ............................................... 0.7 V
Minimum Pulse Width ............................................. 50 μs
Maximum Latency ................................................... 100 ms

Alarm Output

Absolute Voltage Range ......................................... -4 V to 30 V
Output Type ............................................................ open drain active low
Output Logic Low (<1 mA) ...................................... 0 V to 0.7 V
Maximum Sink Current ........................................... 50 mA
Output Resistance ................................................. 47 Ω

2638A-100 Universal Input Module

General

Measurement .......................................................... IEC 61010-2-030: CAT II 150 V, on any range. 250 V Max. (see safety
Offset Voltage ......................................................... <2 μV
3-Wire Internal Resistance Mismatch ..................... <50 mΩ
Basic CJC Accuracy ............................................... 0.6 °C
notice in this manual under input protection)
15
2638A
Calibration Manual

General Maintenance

If the Product Does Not Turn On

Clean the Product

This section supplies information on how to clean the Product, reset the memory, and replace the fuse in the rear of the Product.
To help solve problems encountered when turning on the Product:
1. Verify that the power switch is in the “On” position.
2. Make sure that the mains power cord is firmly plugged into the power module on the rear of the Product.
3. Make sure the power source that the Product is plugged into is energized.
4. Verify that the line power fuse is good. See “Replace the Line Power Fuse”.
If these steps do not solve the problem, then contact Fluke. See the “Contact Fluke”.
To clean the Product, wipe the instrument with a cloth that is lightly dampened with water or mild detergent. Do not use aromatic hydrocarbons, chlorinated solvents, or methanol based fluids.
To prevent possible damage to the Product, do not use solvents or abrasive cleansers.
For safe operation and maintenance of the product:
Have an approved technician repair the Product.
Do not allow water to get inside the Product.

Replace the Line Power Fuse

The Product has a fuse that protects from overcurrent. Each voltage selection requires a specific fuse. See Table 2 for the correct fuse for each of the four line­voltage selections. This fuse is located on the rear panel.
To prevent possible electrical shock, fire, or personal injury, use only specified replacement parts.
Voltage Selector Fuse Fluke Part Number
100 V 0.25 A, 250 V (slow blow) 166306
120 V 0.25 A, 250 V (slow blow) 166306
WCaution
WCaution
XWWarning
Table 2. Fuses
16
220 V 0.160 A, 250 V (slow blow) 4394437
240 V 0.160 A, 250 V (slow blow) 4394437
HYDRA Series III Data Acquisition Unit
General Maintenance
To replace the fuses, see Figure 1:
1. Remove any high-capacity modules or test leads from the Product where hazardous voltage may be present.
2. Disconnect the mains-power cord from the power-entry module.
3. Insert a small, flat screwdriver blade into the narrow recess to the left of the fuse holder and pry to the right until the holder pops out. The Product is shipped with a replacement fuse of the same rating as the fuse installed in the fuse block.
4. Replace the fuse with the replacements as listed in Table 2.
5. Slide the fuse holder back into the Product until it locks into place.
1 2

Battery Replacement

The battery in the Product is used for Product memory (menu settings, readings, or other functions).
To replace the battery:
1. Disassemble the Product as described in the Disassembly section.
2. Remove the battery (see Figure 9) and replace with one rated appropriately for the selected voltage button battery.
3. Reassemble the Product.
Figure 1. Fuse Replacement
hcn027.eps
17
2638A
Calibration Manual

Memory and Factory Reset

The Product has two memory reset functions to remove data from the memory and reset the Product:
Clear all Files
Factory Reset
See Table 3 for a comparison of these functions.
Note
All memory reset functions require the Admin password.
Table 3. Memory Clear Functions
Task Clear All Files Factory Reset
Deletes Test Setup files, DMM Data files, and Scan Data files from the internal memory.
Clears the configuration of the Channel Setup, Test Setup, and Instrument Setup
[1] Does not remove data from the USB drive. [2] Does not reset the MAC address, the serial number, calibration, clock time, or the Admin or User passwords.
[1]
[2]
To clear all files:
1. Push .
2. Push  twice.
3. Enter the Admin password.
4. Push .
5. Push  to confirm.
To reset the Product to factory settings:
1. Push .
2. Push .
3. Enter the Admin password, then push .
18
HYDRA Series III Data Acquisition Unit
Firmware Update

Firmware Update

For Products with a firmware version 1.03 or higher, firmware may be updated by the product administrator with the front-panel USB port. New firmware versions are available from the Fluke Calibration web page for the Product under the Knowledge and Information tab.
For Products that have firmware versions below 1.03, contact Fluke Calibration Service to schedule a firmware update as these versions do not support the USB firmware update process.
Update instructions for Products that use version 1.03 and above:
WCaution
Do not cycle the power or remove the USB device while the
firmware update is in process. These actions will cause an instrument failure during the update process and require a return to a Fluke Service center to correct.
The Product automatically re-boots when the update
process is complete. Updates can take several minutes to complete and the display screen will not illuminate until the re-boot.
Note
Fluke Calibration recommends that you move all internal data files and setup files from the Product to a USB device before the update of the firmware.
Before the update process starts, verify that the current firmware is version 1.03 or above by viewing Firmware under . If your firmware version is below
1.03, do not continue the update process. You must return the Product to Fluke
Calibration Service for the firmware update.
Firmware update steps:
1. Download and extract the firmware update files (AuxInfo.txt and mtv.flt) to your computer from the Fluke Calibration website.
2. Create a new folder firmware on a USB flash drive (1 GB or greater), and then copy these files into this folder. To prevent file corruption, use the Windows utility to safely eject your USB flash drive from your computer.
3. Plug the USB flash drive into the Product and wait for the red light on the USB port to illuminate and show that the drive is recognized.
Note
Some USB flash drives may not be recognized by the Product. Test the USB flash drive prior to starting this update process to ensure it is recognized.
4. Push  to enter the Setup menu.
5. Push the Up/Down arrow button to select Firmware then push to enter the firmware menu.
6. Push  and enter the administrator password and then push  to start the update process.
7. WAIT until the Product automatically re-boots. There will be no screen display for several minutes during this time. Do not cycle the power or remove the USB device while the firmware update is in process.
19
2638A
Calibration Manual

Required Equipment

Function Instrument Type Model Comments
Volts DC
8. After the automatic re-boot, push to verify that the update was successful. Verify the firmware version that you have installed is displayed on the screen.
Table 4 lists the equipment required for performance tests and calibration adjustment of the Product.
Table 4. Required Test Equipment
Standard Fluke 5720A
8½ digit meter Fluke 8508A
4-wire short
Alternate standard
Standard Fluke 5720A
[1]
Fluke low thermal 4-wire short or equivalent
Fluke 5522A
Used to characterized the 5522A
Fluke PN 2653346
Must be characterized with 8508A
Volts ac
Frequency
Ohms
8½ digit meter Fluke 8508A
4-wire short
Alternate standard
Standard Fluke 5522A
Alternate standard Function generator
Standard Fluke 5720A
4-wire short
Alternate standard
[1]
Fluke low thermal 4-wire short or equivalent
Fluke 5522A
Fluke low thermal 4-wire short or equivalent
The standard resistors which have equivalent spec with Fluke 5720A.
Used to characterized the 5522A
Fluke PN 2653346
Must be characterized with 8508A
Specifications include
0.075 % frequency accuracy from 20 Hz to 40 Hz and 0.0025 % accuracy for frequencies up to 1 MHz
Fluke PN 2653346
20
HYDRA Series III Data Acquisition Unit
Required Equipment
Table 4. Required Test Equipment (cont.)
Function Instrument Type Model Comments
PRT
Thermistor
Current DC
Current ac
Fluke 5522A (for 1 kΩ value)
Standard
Standard resistors of 25 Ω, 100 Ω, 200 Ω, and 400 Ω
4-wire short
Fluke low thermal 4-wire short or equivalent
The standard resistors
Alternate standard
which have equivalent specification.
Standard Fluke 5522A
8½ digit meter Fluke 8508A
4-wire short
Alternate standard
[1]
Fluke low thermal 4-wire short or equivalent
Fluke 5720A
Standard Fluke 5522A
8½ digit meter Fluke 8508A
Alternate standard
[1]
Fluke 5720A
Fluke 5522A
Standard
Fluke 5720A (for 10 μA adjustment)
8½ digit meter Fluke 8508A
Resistance accuracy specification (k = 2) should be or better than:
40 ppm (for 25 Ω) 20 ppm (for 100 Ω, 200 Ω
and 400 Ω)
Fluke PN 2653346
Must be characterized with 8508A
Used to characterized the 5522A
Fluke PN 2653346
Must be characterized with 8508A
Used to characterized the 5522A
Fluke 5522A must be characterized with 8508A
Used to characterized the 5522A
Alternate standard Fluke 5720A
Metrology Drywell
Reference thermistor probe
Fluke 9171 with insert block
Fluke 5610-9
Accuracy 0.013 °C or better at 25 °C
2638A-100 Module
Reference thermometer
E-type thermocouples
Fluke 1586A Only for CJC verification
Must be calibrated.
Omega TT-E-24-SLE
Accuracy 0.026 °C or better at 25 °C
To reduce the possibility of inducing errors with ac signals picked up by the test
Cables
leads, use short, shielded twisted-pair PTFE-insulated test cables between the test equipment and the Meter. Fluke makes a 2 foot (PN 738716) and 4 foot (PN
738724) PTFE insulated test cable for this purpose
[1] Other alternate standards beside those listed can be used as long as they provide sufficient traceable [Test
uncertaintity Ratios (TURs)] at each calibration and verification point.
21
2638A
Calibration Manual

Test Considerations

For optimum performance, all test procedures should comply with these recommendations:
Assure the calibration ambient temperature (T and 28 °C. Ideally, the calibration should be done at 23 °C ±2 °C.
Assure ambient relative humidity is <80%.
Allow a 60-minute warm-up period.
Use shielded twisted-pair PTFE-insulated cables to reduce settling and noise
errors.
Keep all input cables as short as possible.
Ensure that the calibration standards and test procedures used do not
introduce additional errors.
Ideally, the standards used to verify and adjust the Product should be four times more accurate than each full-scale error specification of the Product.
User the Fluke low-thermal 4-Wire short for all voltages and Ohm shorts. See Table 4 for Fluke part number.

Performance Tests

This section provides performance tests to verify that the Product operates within published specifications as well as a complete calibration procedure. The performance test and, if necessary, the calibration adjustment procedure can be done both periodically and after service or repair.
Note
) is stable and between 18 °C
cal
The performance tests can be used as an acceptance test upon receipt of the Product. Use the 90-day specifications when an acceptance test is done after the Product is calibrated.
Fluke provides these performance tests to ensure that the Product is in proper operating condition. If the Product fails any of the performance tests, calibration adjustment and/or repair are needed. The performance test works best if done in the sequence shown in Table 5.
Each of the measurements listed in the following tests assumes the Product is being tested after a one-hour warm-up in an environment with an ambient temperature of 18 °C to 28 °C and a relative humidity of <80 %.
Note
All instrument settings for verification use power up conditions except as noted by the verification step.
22
HYDRA Series III Data Acquisition Unit
Performance Tests

Front Panel Test

To test the keypad and LEDs on the front panel:
1. Push Instrument Setup.
2. Push and hold for 3 seconds to enter keypad diagnostic.
3. Push every key. The key name should be shown correctly on the screen.
4. Push , , ,  and again, to check the LED.
5. Push  to exit the keypad diagnostic program.

DC Volts Verification

Connect the Product to the test equipment as shown in Figure 2 and apply the voltages listed in Table 5.
Note
For the 0 V tests, use the 4-wire short to short the Hi/Lo and Sense inputs.
5522A Calibrator
CALIBRATOR
5520A
2638A HYDRA Series
X
UUT
NC
A.
Figure 2. DC Voltage Test Connections
EX SNS
: OFF
EX GRD
: OFF
5720A Calibrator
OUTPUT
V A
HI
LO
HI
AUX
CURRENT
NORMAL AUX
V, , ,
RTD
A, -SENSE,
HI
FUSED
LO
GUARD
20V PK MAX
SENSE
GUARD GROUND
V
WIDEBAND
HI
LO
TC
AUX V
20A
20V PK MAX
SCOPE
OUT
TRIG
hcn105.eps
23
2638A
Calibration Manual
Table 5. DC Volts Verification Steps
Nominal
Input(V)
Range
90-Day Test Limits 1-Year Test Limits
High Low High Low
0 0.1 3.5 μV -3.5 μV 3.5 μV -3.5 μV
[1]
0.04
0.1 40.0045 mV 39.9955 mV 40.005 mV 39.995 mV
[1]
0.1
0.1 100.006 mV 99.994 mV 100.0072 mV 99.9928 mV
[1]
-0.04
0.1 -39.9955 mV -40.0045 mV -39.995 mV -40.005 mV
[1]
-0.1
0.1 -99.994 mV -100.006 mV -99.9928 mV -100.0072 mV
0 1 7.0 μV -7.0 μV 7.0 μV -7.0 μV
[1]
1
1 1.000025 V 0.999975 V 1.000032 V 0.999968 V
[1]
-1
1 -0.999975 V -1.000025 V -0.999968 V -1.000032 V
0 10 50.0 μV -50.0 μV 50.0 μV -50.0 μV
[1]
10
10 10.00023 V 9.99977 V 10.00029 V 9.99971 V
[1]
-10
10 -9.99977 V -10.00023 V -9.99971 V -10.00029 V
0 100 600.0 μV -600.0 μV 600.0 μV -600.0 μV
[1]
100
100 100.0033 V 99.9967 V 100.0044 V 99.9956 V
[1]
-100
100 -99.9967 V -100.0033 V -99.9956 V -100.0044 V
0 300 6.0 mV -6.0 mV 6.0 mV -6.0 mV
[1]
300
300 300.0153 V 299.9847 V 300.0183 V 299.9817 V
[1]
-300
300 -299.9847 V -300.0153 V -299.9817 V -300.0183 V
[1] 5522A must be used with 8508A to obtain suitable test uncertainty ratio.
24
HYDRA Series III Data Acquisition Unit
Performance Tests

Volts AC and Frequency Verification

Connect the Product to the test equipment as shown in Figure 3 and apply the voltages listed in Table 6 and Table 7.
5522A Calibrator
CALIBRATOR
5520A
2638A HYDRA Series
UUT
X
EX SNS
: OFF
A.
NC
EX GRD
: OFF
HI
LO
HI
Figure 3. AC Volts Verification Connections
NORMAL AUX
V, , ,
20V PK MAX
5720A Calibrator
OUTPUT
CURRENT
V A
AUX
SENSE
GUARD GROUND
FUSED
V
RTD
LO
GUARD
HI
LO
A, -SENSE,
HI
TC
WIDEBAND
AUX V
20A
20V PK MAX
SCOPE
OUT
TRIG
hcn105.eps
25
2638A
Calibration Manual
Table 6. AC Volts Verification Steps
Nominal Input
90-Day Test Limits 1-Year Test Limits
Range
Ampl. Freq. High Low High Low
100.0 mV 20 Hz 0.1 100.16 mV 99.84 mV 100.16 mV 99.84 mV
100.0 mV 20 kHz 0.1 100.16 mV 99.84 mV 100.16 mV 99.84 mV
100.0 mV 50 kHz 0.1 100.27 mV 99.73 mV 100.27 mV 99.73 mV
100.0 mV 100 kHz 0.1 100.68 mV 99.32 mV 100.68 mV 99.32 mV
1 V 20 Hz 1 1.0016 V 0.9984 V 1.0016 V 0.9984 V
1 V 20 kHz 1 1.0016 V 0.9984 V 1.0016 V 0.9984 V
1 V 50 kHz 1 1.0027 V 0.9973 V 1.0027 V 0.9973 V
1 V 100 kHz 1 1.0068 V 0.9932 V 1.0068 V 0.9932 V
10 V 20 Hz 10 10.016 V 9.984 V 10.016 V 9.984 V
10 V 20 kHz 10 10.016 V 9.984 V 10.016 V 9.984 V
10 V 50 kHz 10 10.027 V 9.973 V 10.027 V 9.973 V
10 V 100 kHz 10 10.068 V 9.932 V 10.068 V 9.973 V
30 V 20 Hz 100 30.083 V 29.917 V 30.083 V 29.917 V
100 V 20 kHz 100 100.16 V 99.84 V 100.16 V 99.84 V
100 V 50 kHz 100 100.27 V 99.73 V 100.27 V 99.73 V
[1]
100 V
100 kHz 100 100.68 V 99.32 V 100.68 V 99.32 V
30 V 20 Hz 300 30.183 V 29.817 V 30.183 V 29.817 V
300 V 20 kHz 300 300.48 V 299.52 V 300.48 V 299.52 V
300 V 50 kHz 300 300.81 V 299.19 V 300.81 V 299.19 V
300 V 100 kHz 300 302.61 V 297.39 V 302.61 V 297.39 V
[1] 5522A must be used with 8508A to obtain suitable test uncertainty ratio.
Table 7. AC Volts Frequency Verification Steps
Nominal Input 90-day Test Limits 1-year Test Limits
Ampl. Frequency High Low High Low
1 V 20 Hz 20.006 Hz 19.994 Hz 20.006 Hz 19.994 Hz
1 V 40 Hz 40.012 Hz 39.988 Hz 40.012 Hz 39.988 Hz
100 mV 300 kHz 300.03 kHz 299.97 kHz 300.03 kHz 299.97 kHz
100 mV 1 MHz 1.0001 MHz 999.9 kHz 1.0001 MHz 999.9 kHz
26
HYDRA Series III Data Acquisition Unit
Performance Tests

4-Wire Ohms Verification

Connect the Product to the test equipment as shown in Figure 4 and apply the resistance listed in Table 8.
Note
Ω
For the 0
tests, use the 4-wire short to short the Hi/Lo and Sense
inputs.
UUT
NC
NC
5720A Calibrator
SENSE
V
GUARD
WIDEBAND
HI
LO
GROUND
HI
LO
HI
AUX
CURRENT
Figure 4. 4-Wire Ohms Test Equipment Setup
Table 8. 4-Wire Ohms Verification Steps
Nominal
Input
Range
90-Day Test Limits 1-Year Test Limits
High Low High Low
0 Ω 100 0.004 Ω -0.004 Ω 0.004 Ω -0.004 Ω
100 Ω 100 100.012 Ω 99.988 Ω 100.014 Ω 99.986 Ω
0 Ω 1 k 0.00001 kΩ -0.00001 kΩ 0.00001 kΩ -0.00001 kΩ
hcn305.eps
1 k Ω 1 k 1.00009 kΩ 0.99991 kΩ 1.00011 kΩ 0.99989 kΩ
0 Ω 10 k 0.0001 kΩ -0.0001 kΩ 0.0001 kΩ -0.0001 kΩ
10 k Ω 10 k 10.0009 kΩ 9.9991 kΩ 10.0011 kΩ 9.9989 kΩ
0 Ω 100 k 0.001 kΩ -0.001 kΩ 0.001 kΩ -0.001 kΩ
100 k Ω 100 k 100.009 kΩ 99.991 kΩ 100.011 kΩ 99.989 kΩ
0 Ω 1 M 0.00001 MΩ -0.00001 MΩ 0.00001 MΩ -0.00001 MΩ
1 M Ω 1 M 1.00009 MΩ 0.99991 MΩ 1.00011 MΩ 0.99989 MΩ
0 Ω 10 M 0.0001 MΩ -0.0001 MΩ 0.0001 MΩ -0.0001 MΩ
10 M Ω 10 M 10.0021 MΩ 9.9979 MΩ 10.0041 kΩ 9.9959 MΩ
[1]
0 Ω
100 M 0.01 MΩ -0.01 MΩ 0.01 MΩ -0.01 MΩ
100 M Ω
[1] 2-Wire
[1]
100 M 100.81 MΩ 99.19 MΩ 100.81 MΩ 99.19 MΩ
27
2638A
Calibration Manual

PRT Verification Steps

Connect the Product as in Figure 5 for the 1 kΩ value listed in Table 9. For all other values in the table, use standard resistors. Configure the Ch001 as 4-wire PRT function with resistance display.
UUT
NC
NC
Figure 5. PRT Verification Connection

Configure Resistance Display

After configuring the channel Ch001 to 4-wire PRT function, send the following command through the remote interface to configure the resistance display:
TEMP:FPRT:CALC:RES ON,(@1)
Table 9. PRT Verification Steps
Nominal
Input
Range
1 ke
5522A Calibrator
hcn312.eps
1-Year Test Limits
High Low
0 Ω 100 0.005 Ω -0.005 Ω
25 Ω 100 25.0075 Ω 24.9925 Ω
100 Ω 100 100.015 Ω 99.985 Ω
1k Ω 1 k 1.0002 kΩ 0.9998 kΩ
28
HYDRA Series III Data Acquisition Unit
Performance Tests

Thermistor Verification Steps

Connect the Product to the test equipment as shown in Figure 6 and apply the resistance listed in Table 10. Configure Ch001 as a 4-wire thermistor function with resistance display.
UUT
NC
NC
Figure 6. Thermistor Test Equipment Setup

Configure Resistance Display

After configuring the channel Ch001 to 4-wire thermistor function, send this command through the remote interface to configure the resistance display. Apply the values in Table 10:
TEMP:FTH:CALC:RES ON, (@1)
Table 10. Thermistor Verification Steps
Nominal
Input
Range
5522A Calibrator
hcn304.eps
1-Year Test Limits
High Low
0 Ω 2.2 k 0.5 Ω -0.5 Ω
2 kΩ
90 kΩ 98 k 90010 Ω 89990 Ω
900 kΩ 1 M 900370 Ω 899630 Ω
2.2 k 2000.7 Ω 1999.3 Ω
29
2638A
Calibration Manual

DC Current Verification

Connect the Product to the test equipment as shown in Figure 7 and apply the resistance listed in Table 11.
Note
When the 5720A/5522A is used as source, connect Hi (source) to Lo (Product) and Lo (source) to mA (Product). For the 0 A tests, open Lo inputs.
5522A Calibrator
CALIBR ATOR
5520A
2638A HYDRA Series
UUT
X
EX SNS
: OFF
A.
NC
EX GRD
: OFF
Figure 7. mA DC Current Equipment Setup
HI
LO
HI
CURRENT
OUTPUT
V A
AUX
NORMAL AU X
V, , ,
FUSED
20V PK MAX
RTD
GUAR D
A, -SENSE,
HI
LO
AUX V
20A
20V PK MAX
TC
5720A Calibrator
SENSE
V
WIDEBAND
HI
LO
GUARD GROUND
SCOPE
OUT
TRIG
hcn308.eps
30
HYDRA Series III Data Acquisition Unit
Performance Tests
Table 11. DC Current Verification Steps
Nominal
Input
(mA)
Range
90-Day Test Limits 1-Year Test Limits
High Low High Low
0 0.1 3.5 nA -3.5 nA 3.5 nA -3.5 nA
[1]
0.1
0.1 100.0185 μA 99.9815 μA 100.0185 μA 99.9815 μA
[1]
-0.1
0.1 -99.9815 μA -100.0185 μA -99.9815 μA -100.0185 μA
0 1 11.0 nA -11.0 nA 11.0 nA -11.0 nA
[1]
1
1 1.000161 mA 0.999839 mA 1.000161 mA 0.999839 mA
[1]
-1
1 -0.999839 mA -1.000161 mA -0.999839 mA -1.000161 mA
0 10 0.35 μA -0.35 μA 0.35 μA -0.35 μA
[1]
10
10 10.00185 mA 9.99815 mA 10.00185 mA 9.99815 mA
[1]
-10
10 -9.99815 mA -10.00185 mA -9.99815 mA -10.00185 mA
0 100 3.5 μA -3.5 μA 3.5 μA -3.5 μA
[1]
100
100 100.0185 mA 99.9815 mA 100.0185 mA 99.9815 mA
[1]
-100
100 -99.9815 mA -100.0185 mA -99.9815 mA -100.0185 mA
[1] 5720A or 5522A must be used with 8508A to obtain suitable test uncertainty ratio.
31
2638A
Calibration Manual

AC Current Verification Steps

Connect the Meter to the test equipment as shown in Figure 8 and, depending on which meter you are calibrating, apply the resistance listed in Table 12.
Note
When use 5720A/5522A as source, connect Hi (source) to Lo (meter) and Lo (source) to mA (meter). For the zero (0) A tests, open Lo inputs.
5522A Calibrator
CALIBR ATOR
5520A
2638A HYDRA Series
UUT
X
EX SNS
: OFF
A.
NC
EX GRD
: OFF
Figure 8. mA AC Current Equipment Setup
HI
LO
HI
CURRENT
OUTPUT
V A
AUX
NORMAL AU X
V, , ,
20V PK MAX
RTD
GUAR D
A, -SENSE,
HI
LO
AUX V
FUSED
20A
20V PK MAX
TC
5720A Calibrator
SENSE
V
WIDEBAND
HI
LO
GUARD GROUND
SCOPE
OUT
TRIG
hcn311.eps
32
HYDRA Series III Data Acquisition Unit
Performance Tests
Table 12. AC Current Verification Steps
Nominal Input
Ampl. Frequency High Low High Low
100.0 μA
100.0 μA
1.0 mA
1.0 mA
10.0 mA
10.0 mA
100.0 mA
100.0 mA
[1] 5522A must be used with 8508A to obtain suitable test uncertainty ratio.
[1]
20 Hz 0.1 100.31 µA 99.69 µA 100.36 µA 99.64 µA
[1]
2 kHz 0.1 100.31 µA 99.69 µA 100.36 µA 99.64 µA
[1]
20 Hz 1 1.0031 mA 0.9969 mA 1.0036 mA 0.9964 mA
[1]
2 kHz 1 1.0031 mA 0.9969 mA 1.0036 mA 0.9964 mA
[1]
20 Hz 10 10.031 mA 9.969 mA 10.036 mA 9.964 mA
[1]
2 kHz 10 10.031 mA 9.969 mA 10.036 mA 9.964 mA
[1]
20 Hz 100 100.31 mA 99.69 mA 100.36 mA 99.64 mA
[1]
2 kHz 100 100.31 mA 99.69 mA 100.36 mA 99.64 mA
Range
90-day Test Limits 1-year Test Limits

2638A-100 Module Verification

1. Connect the calibrated E-type thermocouples to channel 10 on the Product.
2. Insert the thermocouples into a drywell calibrator which is set and stabilized at 25 °C.
3. Configure the channels of the Product for an E-thermocouple.
4. Insert the reference thermistor probe into the drywell to measure the actual temperature.
5. Use the reference thermometer with the reference thermistor probe and the thermocouples on the Product to measure the drywell temperature until all readings are stable.
6. Compare the thermocouple readings and reference thermometer reading. The difference should be <0.6 °C.
33
2638A
Calibration Manual

Calibration Adjustment

Calibration adjustment should be done at the specified interval, or whenever a verification test indicates that a Product function is out of tolerance. Product accuracy stays within specifications only if the adjustment procedure is done at regular intervals. A one-year interval is adequate for most applications. Product accuracy specifications are not valid beyond the one-year interval.
Adjustments are accessed through both the remote interface and front panel with a series of adjustment steps. The remote program directs the test equipment to apply a series of shorts, opens, voltages, currents, and resistances to the Product. At each step, the Product internally makes the necessary adjustment to bring the Product into specification. No internal mechanical adjustments are necessary.
With an automated, computer-controlled procedure, the calibration and verification procedures can be done in under an hour. A simple adjustment program is listed in the Sample Adjustment Program section.
Adjustments are password protected to prevent accidental or unauthorized adjustments. The admin password must be entered through the front panel or remote interface.

Unlock the Product

To unlock the Product for adjustments from the front panel:
1. Push Instrument Setup. Push Calibrate.
2.
3. Use the numeric keypad to enter the 4-digit admin password.
4.
Push OK to
The Product is shipped from the factory with the password set to 2638.

Unlock the Product with a Remote Interface

To unlock the Product with a remote interface, send the command:
CAL:SEC:STAT OFF,“2638”
To relock the Product, send the command:
CAL:SEC:STAT ON
enter the password and continue the adjustments procedure.
34
HYDRA Series III Data Acquisition Unit
Calibration Adjustment

Reset the Admin Password

If the admin password is lost or forgotten, the password can be reset to 2638 with these steps:
Note
Before doing these steps, try to use the factory default password:
2638.
1. Do the general disassembly steps in the “Disassembly” section.
2. Connect a jumper across J8, as shown in Figure 9.
3. Reconnect the mains power cable between the Product and a power outlet.
4. Turn the Product on.
5. When the Product is started, the password will automatically be reset to
2638.
6. Turn the Product off and disconnect the mains power cable.
7. Remove the jumper connected in step 2.
8. Reassemble the Product by doing the reverse procedure in “Disassembly”.
Display
Cable
InGuard
Shield
Short J8, then turn on the power. After the instrument is successfully started, the admin password is reset to 2638.
Battery
J8
RST PSW
A6
PCB
Assembly
Fan
Figure 9. Password Reset Jumper
hcn103.eps
35
2638A
Calibration Manual

Disassembly

XWWarning
To prevent possible electrical shock or personal injury, disconnect the mains power cord before you remove the Product covers.
Only disassemble the Product to reset the password or replace the battery. See Figure 10.
A 2# Phillips screwdriver and small crescent wrench are required to disassemble the Product.
1. Remove all high-capacity modules and test leads from the Product.
2. Turn off the mains power at the rear of the Product and remove the mains power cord. The front panel power key only puts the Product into a power­save mode and does not remove mains power.
3. Remove the boots by pulling from a corner and stretching the bumpers off the Product.
4. Remove the bail by rotating the handle upright to a 90 ° angle from the top of the Product and pulling the bail out from the sides.
5. Remove the top cover by removing the two screws on the sides of the chassis, and slide the cover towards the back of the Product .
36
HYDRA Series III Data Acquisition Unit
Calibration Adjustment
1
Boot Removal
3
To Remove, Pull End From Unit
2
4
6
5
Battery
hcn309.eps
Figure 10. Disassembly
37
2638A
Calibration Manual

Change the Calibration Date Remotely

“Mainframe” Adjustment Process

The calibration date is automatically updated when the “CALibrate:STORe” command is sent.
Table 13 lists:
Steps
Description of the adjustment
Measurement adjustment type (open, zero, or gain adjustment)
Product value or range that is to be adjusted
Amplitude of the adjustment signal
The frequency of the adjustment signal (if necessary)
Table 13. Adjustment Steps
Step
MAIN
A2D open ADC self-calibration Y
ACV
AC100MV 0.1
AC_100MV_1 100.0 mV, 1 kHz N
AC_50MV_1 50.0 mV, 1 kHz N
AC_25MV_1 25.0 mV, 1 kHz N
AC_5MV_1 5.0 mV, 1 kHz N
AC_0V_1 0.0 V N
AC1V 1.0
AC_1V_2 1.0 V, 1 kHz N
AC_0_5V_2 0.5 V, 1 kHz N
AC_0_25V_2 0.25 V, 1 kHz N
Value
Range
Input Signal Description
Start calibration of ac 100 mV range
Start calibration of ac 1 V range
Y
Y
Entry Point
38
AC_0_05V_2 0.05 V, 1 kHz N
AC_0V_2 0.0 V N
AC_1V_LF 1 V, 20 Hz
AC10V 10.0
AC_10V_3 1.0 V, 1 kHz N
AC_5V_3 5.0 V, 1 kHz N
AC LF compensation
Start calibration of ac 10 V range
N
Y
HYDRA Series III Data Acquisition Unit
Calibration Adjustment
Table 13. Adjustment Steps (cont.)
Step
AC_2_5V_3 2.5 V, 1 kHz N
AC_0_5V_3 0.5 V, 1 kHz N
AC_0V_3 0.0 V N
AC100V 100.0
AC_100V_4 100.0 V, 1 kHz N
AC_50V_4 50.0 V , 1 kHz N
AC_25V_4 25.0 V, 1 kHz N
AC_5V_4 5.0 V, 1 kHz N
AC_0V_4 0.0 V N
AC300V 300.0
AC_300V_5 300.0 V, 1 kHz N
AC_200V_5 200.0 V, 1 kHz N
AC_100V_5 100.0 V, 1 kHz N
Value
Range
Input Signal Description
Start calibration of ac 100 V range
Start calibration of ac 300 V range
Y
Y
Entry Point
AC_50V_5 50.0 V, 1 kHz N
AC_0V_5 0.0 V N
DCV
DC100MV 0.1
DC_P100MV_1 100.0 mV N
DC_0V_1 0.0 V N
DC_N100MV_1 -100.0 mV N
DC1V 1.0
DC_P1V_2 1.0 V N
DC_0V_2 0.0 V N
DC_N1V_2 -1.0 V N
DC10V 10.0
DC_P10V_3 10.0 V N
DC_0V_3 0.0 V N
Start calibration of dc 100 mV range
Start calibration of dc 1 V range
Start calibration of dc 10 V range
Y
Y
Y
39
2638A
Calibration Manual
Table 13. Adjustment Steps (cont.)
Step Value Range
DC_N10V_3 -10.0 V N
DC100V 100.0
DC_P100V_4 100.0 V N
DC_0V_4 0.0 V N
DC_N100V_4 -100.0 V N
DC300V 300.0
DC_P300V_5 300.0 V N
DC_0V_5 0.0 V N
DC_N300V_5 -300.0 V N
OHM
R100 100.0
R_100_1 100.0 Ω N
Input
Signal
Start calibration of dc 100 V range
Start calibration of dc 300 V range
Start calibration of FRES 100 Ω range
Description
Entry Point
Y
Y
Y
R_19_1 19.0 Ω N
R_0_1 0.0 Ω N
R1K 1.0E+3
R_1K_2 1.0 kΩ N
R_190_2 190.0 Ω N
R_0_2 0.0 Ω N
R10K 10.0E+3
R_10K_3 10.0 kΩ N
R_1_9K_3 1.9 kΩ N
R_0_3 0.0 Ω N
R100K 100.0E+3
R_100K_4 100.0 kΩ N
R_19K_4 19.0 kΩ N
Start calibration of FRES 1 kΩ range
Start calibration of FRES 10 kΩ range
Start calibration of FRES 100 kΩ range
Y
Y
Y
40
HYDRA Series III Data Acquisition Unit
Calibration Adjustment
Table 13. Adjustment Steps (cont.)
Step Value Range
R_0_4 0.0 Ω N
R1M 1.0E+6
R_1M_5 1.0 MΩ N
R_190K_5 190.0 kΩ N
R_100K_5 100.0 kΩ N
R_0_5 0.0 Ω N
R10M 10.0E+6
R_10M_6 10.0 MΩ N
R_1_9M_6 1.9 MΩ N
R_1_0M_6 1.0 MΩ N
R_0_6 0.0 Ω N
R100M 100.0E+6
Input
Signal
Start calibration of FRES 1 MΩ range
Start calibration of RES 10 MΩ range
Start calibration of RES 100 MΩ range
Description
Entry Point
Y
Y
Y
R_100M_7 100.0 MΩ N
R_19M_7 19.0 MΩ N
R_0_7 0.0 Ω N
THERM
T2K 2.2E+3
T_1_9K_1 1.9 kΩ N
T_1_0K_1 1.0 kΩ N
T_190_1 190.0 Ω N
T_0_1 0.0 Ω N
T90K 90.0E+3
T_100K_2 100.0 kΩ N
T_19K_2 19.0 kΩ N
T_10K_2 10.0 kΩ N
T_0_2 0.0 Ω N
Start calibration of FTH 2 kΩ range
Start calibration of FTH 90 kΩ range
Y
Y
T1M 90.0E+3
Start calibration of FTH 1 MΩ range
Y
41
2638A
Calibration Manual
Table 13. Adjustment Steps (cont.)
Step Value Range
T_1M_3 1.0 MΩ N
T_190K_3 190.0 kΩ N
T_100K_3 100.0 kΩ N
T_0_3 0.0 Ω N
HZ
HZ1K
HERTZ
ACI
AC100UA 100.0E-6
AC_100UA_1
AC_50UA_1
Input
Signal
1000.0 Hz, 1 V
100.0 μA, 500 Hz
50.0 μA, 500 Hz
Description
Start calibration of frequency
N
Start calibration of ac 100 μA range
N
N
Entry Point
Y
Y
AC_25UA_1
AC_10UA_1
AC_0A_1 Open N
AC1MA 1.0E-3
AC_1MA_2
AC_0_5MA_2
AC_0_25MA_2
AC_0_05MA_2
AC_0A_2 Open N
AC10MA 10.0E-3
AC_10MA_3
25.0 μA, 500 Hz
10.0 μA, 500 Hz
1.0 mA, 500 Hz
0.5 mA, 500 Hz
0.25 mA, 500 Hz
0.05 mA, 500 Hz
10.0 mA, 500 Hz
N
N
Start calibration of ac 1 mA range
N
N
N
N
Start calibration of ac 10 mA range
N
Y
Y
42
HYDRA Series III Data Acquisition Unit
Calibration Adjustment
Table 13. Adjustment Steps (cont.)
Step Value Range Input Signal Description
AC_5MA_3 5.0 mA, 500 Hz N
AC_2_5MA_3 2.5 mA, 500 Hz N
AC_0_5MA_3 0.5 mA, 500 Hz N
AC_0A_3 Open N
AC100MA 100.0E-3
AC_100MA_1
AC_50MA_1 50.0 mA, 500 Hz N
AC_25MA_1 25.0 mA, 500 Hz N
AC_5MA_1 5.0 mA, 500 Hz N
AC_0A_1 Open N
DCI
DC100UA 100.0E-6
100.0 mA, 500 Hz
Start calibration of ac 100 mA range
N
Start calibration of dc 100 μA range
Entry Point
Y
Y
DC_P100UA_1 100.0 μA N
DC_0A_1 Open N
DC_N100UA_1 -100.0 μA N
DC1MA 1.0E-3
DC_P1_0MA_2 1.0 mA N
DC_0A_2 Open N
DC_N1_0MA_2 -1.0 mA N
DC10MA 10.0E-3
DC_P10MA_3 10.0 mA N
DC_0A_3 Open N
DC_N10MA_3 -10.0 mA N
DC100MA 100.0E-3
DC_P100MA_4 100.0 mA N
DC_0A_4 Open N
Start calibration of dc 1 mA range
Start calibration of dc 10 mA range
Start calibration of dc 100 mA range
Y
Y
Y
DC_N100MA_4 -100.0 mA N
43
2638A
Calibration Manual

Remote Commands for Calibration

Table 14 alphabetically lists the command set for calibration.
Table 14. List of Commands
Remote Command Meaning
CALibrate:ABORt
CALibrate:BACKup
CALibrate:CONSt?
CALibrate:DATE?
CALibrate:INFO?
CALibrate:MOD:DATE <slot>,<year>,<month>,<day>
CALibrate:NEXT [<reference>] Continue a calibration procedure if it is waiting.
CALibrate:REF? Return nominal value expected for reference entry.
CALibrate:SECure:STATe <boolean>,<admin_password>
CALibrate:SECTion Skip to next section of calibration procedure.
CALibrate:SKIP Skip to next entry point in calibration procedure.
CALibrate:STARt <procedure>[,<step>] Start a calibration procedure.
Instruct unit to abort calibration procedure after present step.
Backup to previous entry point in calibration procedure.
Retrieve the value in use of the given calibration constant.
Return a CAL date associated with stored calibration constants.
Return message or instructions associated with running step.
Set CAL date of module in specified slot.
Instruct unit to enable calibration.
44
CALibrate:STATe? Return state of calibration.
CALibrate:STEP? Return name of step currently running.
CALibrate:STORe Store new calibration constants.
CALibrate:MODule:DATE <slot>,<year>,<month>,<day>
Set module CAL date.
HYDRA Series III Data Acquisition Unit
Remote Commands for Calibration

Remote Programming Examples

This section gives examples of command sequences for several likely scenarios.

Start a Full Calibration

Table 15 shows an example to run a full calibration.
Table 15. Full Calibration Example
Command Action
CAL:SEC:STAT OFF,”2638” Disable the security for calibration.
CAL:STAR MAIN
CAL:NEXT Continue to show instruction of ACV calibration.
CAL:NEXT
CAL:NEXT
CAL:NEXT 0.1
CAL:NEXT 0.05
CAL:NEXT 0.025
CAL:NEXT 0.005
Start MAIN calibration procedure, and show instruction of MAIN calibration procedure.
Continue to perform ACV calibration. After it is completed, show instruction to connect the calibrator to
the instrument for ACV calibration.
Show instruction to ask for 100 mV/1 kHz signal input, and the reference value.
Continue to perform measurements for this point, after it is completed, show instruction to ask for 50 mV/1 kHz signal input and the reference value.
Continue to perform measurements for this point, after it is completed, show instruction to ask for 25 mV/1 kHz signal input and the reference value.
Continue to perform measurements for this point, after it is completed, show instruction to ask for 5 mV/1 kHz signal input and the reference value.
Continue to perform measurements for this point, after it is completed, show instruction to ask for 0V signal input and the reference value.
Continue to perform measurements for this point, after it is completed, calculate the calibration constants for ac 100 mV
CAL:NEXT 0.0
CAL:STOR Store the calibration constants.
CAL:ABOR Abort the calibration procedure.
range, then show instruction to ask for 1 V/1 kHz signal input and the reference value (the first calibration point of next ac 1 V range.
45
2638A
Calibration Manual

Calibrate 1 V DC Range only

CAL:SEC:STAT OFF,”2638” Disable the security for calibration.
CAL:STAR MAIN,DC1V
CAL:NEXT 1
CAL:NEXT 0
CAL:NEXT -1
Table 16 shows an example to run a calibration for 1 V dc.
Table 16. 1 V DC Calibration Example
Command Action
Start MAIN calibration procedure, and jump to 1 V dc range directly, it will show ask for 1 V signal input, and the reference value.
Continue to perform measurements for this point, after it is completed, show instruction to ask for 0 V signal input and the reference value.
Continue to perform measurements for this point, after it is completed, show instruction to ask for -1 V signal input and the reference value.
Continue to perform measurements for this point, after it is completed, calculate the calibration constants for DC 1V range, then show instruction to ask for 10 V signal input and the reference value (the first calibration point of next 10 V dc range.
CAL:STOR Store the calibration constants.
CAL:ABOR Abort the calibration procedure.

Write Calibration Date to a Module

Table 17 shows an example to write the calibration date into a module after the CJC accuracy is validated.
Table 17. Write Calibration Date to a Module Example
Command Action
CAL:SEC:STAT OFF,”2638” Disable the security for calibration.
CAL:MOD:DATE 1,2014,11,1 Write “2014/11/1” as new calibration date into module in slot 1.
46
HYDRA Series III Data Acquisition Unit
Remote Commands for Calibration

Command References

CALibrate:ABORt
Description: Instruct unit to abort calibration procedure after present
step. Example: CAL:ABOR Related Commands:
CALibrate:STATe?
CALibrate:BACKup
Description: Backup to previous entry point in calibration procedure. Example: CAL:BACK Related Commands:
CALibrate:SKIP CALibrate:SECTion
CALibrate:CONSt? “<cco_name>”
Description: Retrieves the value in use of the given calibration constant.
Example: CAL:CONS? “DC100MV_A1” Response: -1.401686110719e-04 Related Commands: CALibrate:SECure:STATe CALibrate:STORe
CALibrate:DATE?
Description: Return a CAL date associated with stored calibration
constants.
Example: CAL:DATE? Response: 2013,11,1 Related Commands: CALibrate:MODule:DATE?
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CALibrate:INFOrmation?
Description: Return message or instructions associated with
running step.
Example: CAL:INFO? Response: “Connect calibrator to Volt terminals” Related Commands: CALibrate:STATe?
CALibrate:STEP?
CALibrate:MODule:DATE <slot>,<year>,<month>,<day> CALibrate:MODule:DATE? <slot>
Description: Set and query module calibration date. Example: CAL:MOD:DATE 1,2013,11,1 CAL:MOD:DATE? 1 Response: 2013,11,1 Related Commands: CALibrate:SECure:STATe
CALibrate:NEXT [<reference>]
Description: Continue a calibration procedure if it is waiting. An
optional parameter reference value (used if it's waiting
for a reference), If the reference value has no unit, the
unit is assumed to be that returned by the CAL_REF?
command. Example: CAL_NEXT
CAL_NEXT 2.999987 CAL_NEXT 100 mV
Related Commands:
CALibrate:REFerence? CALibrate:BACKup CALibrate:SKIP
48
HYDRA Series III Data Acquisition Unit
Remote Commands for Calibration
CALibrate:REFerence?
Description: Return nominal value expected for reference entry.
Example: CAL:REF? Response: 3.000000e+00 Related Commands: CALibrate:NEXT
CALibrate:STATe? CALibrate:INFOrmation? CALibrate:STEP?
CALibrate:SECure:STATe <boolean>, <admin_password>
Description: Instruct unit to enable calibration. Example: CAL:SEC:STATE OFF,”1586” Related Commands:
CALibrate:SECure:STATe?
CALibrate:SECure:STATe?
Description: Query calibration enable state. Example: CAL:SEC:STAT? Response: 1 Related Commands:
CALibrate:SECure:STATe
CALibrate:SECTion
Description: Skip to next section of calibration procedure. Example: CAL:SECT Related Commands:
CALibrate:BACKup CALibrate:SKIP
CALibrate:SKIP
Description: Skip to next entry point in calibration procedure. Example: CAL:SKIP Related Commands:
CALibrate:BACKup CALibrate:SECTion
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CALibrate:STARt <procedure>[,<step>]
Description: Start a calibration procedure. As parameter, the name
of procedure should be provided (MAIN is the
procedure for full instrument calibration), an optional
parameter <step> can be provided to start from, if it is
omitted, it starts at the beginning. Before any
calibration procedure can be started, the calibration
secure state should be disabled. Example: CAL_START MAIN
CAL_START MAIN,DC1V
Related Commands:
CALibrate:SECure:STATe
CALibrate:STATe?
Description: Return state of calibration.
Example: CAL:STAT?
Response: RUN - running a calibration step
REF - waiting for a CAL_NEXT with reference
(measurement) value INS - instruction available, waiting for a CAL_NEXT NOT - not in a calibration procedure (or at end of one) Related Commands: CALibrate:STEP? CALibrate:REFerence?
CALibrate:INFOrmation?
50
HYDRA Series III Data Acquisition Unit
Remote Commands for Calibration
CALibrate:STEP?
Description: Return name of step currently running. Example: CAL:STEP? Response: DC1V Related Commands:
CALibrate:STATe? CALibrate:REFerence? CALibrate:INFOrmation?
CALibrate:STORe CALibrate:STORe?
Description: Store new calibration constants or query whether a
cal store is needed.
Example: CAL:STOR
CAL:STOR?
Response: 1 is yes, 0 if no Related Commands:
CALibrate:SECure:STATe
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2638A
Calibration Manual

User-Replaceable Parts and Accessories

Table 18 lists the part numbers of each user-replaceable part or accessory for the Product, see Figure 11.
Table 18. User-Replaceable Parts and Accessories
Fluke
Item
Part
Number
Qty Description
4281998 1 FLUKE-1586A-2010, 2638A HANDLE
4281980 1 FLUKE-1586A-2009, 2638A FRONT PANEL BOOT
4281971 1 FLUKE-1586A-2008, 2638A REAR PANEL BOOT
4396173 1 FLUKE 1586A-2586 RELAY CARD
4374731 1 FLUKE-1586A-2586, 2638A, PROTECTIVE SLOT COVER
4338362 1 FLUKE-2638A, REAR SLOT FRAME
SCREW,4-40 X 0.375
4357143 6
IN.,FLAT,PHILLIPS,SS,PASSIVATED,LOCK PATCH,ROHS COMPLIANT
Not Shown 1588940 1
Not Shown 4410441 1 Transit Case
Not Shown 4121552 1 884X-4GB,USB MEMORY, 4GB
Not Shown 4298499 1 CABLE, USB MALE A TO MALE B, 2M
Not Shown
Not Shown
Not Shown 4394437 1 WFUSE,0.16A,250V,SLOW,0.5 I2T,6X32MM,CERAMIC
Not Shown 166306 1 W Fuse 0.25A, 250V (slow blow)
[1] Quantity of items listed can vary based on kit or model ordered. [2] Only use exact replacements.
Contact Fluke
884X­ETH
Variable
[3]
1 FLUKE 1586A-2586 HI-CAPACITY MODULE
BATTERY,PRIMARY,LI­MNO2,3V,560MAH,COIN,CR2450,24X5MM,BULK
1 884X-ETH, ETHERNET INTERFACE CABLE, 1m
1 Test lead set
[3]
[2]
[2]
52
HYDRA Series III Data Acquisition Unit
User-Replaceable Parts and Accessories
1
2
3
4
6
7
8
5
Figure 11. Replaceable Parts
hcn310.eps
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2638A
Calibration Manual
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