5322A
Multifunction Electrical Tester Calibrator
January 2019
© 2019 Fluke Corporation. All rights reserved. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
Operators Manual
LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use and
service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and
services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of
a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in
Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal
conditions of operation or handling. Fluke warrants that software will operate substantially in accordance
with its functional specifications for 90 days and that it has been properly recorded on non-defective media.
Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers
only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is
available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the
applicable international price. Fluke reserves the right to invoice Buyer for importation costs of
repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair,
or replacement of a defective product which is returned to a Fluke authorized service center within the
warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that service center, with a description of the difficulty,
postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following
warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal
condition of operation or handling, including overvoltage failures caused by use outside the product’s
specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair
costs and obtain authorization before commencing the work. Following repair, the product will be returned to
the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges
(FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE
FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES,
INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or
limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not
apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other
decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other
provision.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands
ООО «Флюк СИАЙЭС»
125167, г. Москва,
Ленинградский проспект дом 37,
корпус 9, подъезд
4, 1 этаж
11/99
Claims
Immediately upon arrival, purchaser shall check the packing container against
the enclosed packing list and shall, within thirty (30) days of arrival, give Fluke
notice of shortages or any nonconformity with the terms of the order. If purchaser
fails to give notice, the delivery shall be deemed to conform with the terms of the
order.
The purchaser assumes all risk of loss or damage to instruments upon delivery
by Fluke to the carrier. If an instrument is damaged in transit, PURCHASER
MUST FILE ALL CLAIMS FOR DAMAGE WITH THE CARRIER to obtain
compensation. Upon request by purchaser, Fluke will submit an estimate of the
cost to repair shipment damage.
Fluke will be happy to answer all questions to enhance the use of this instrument.
Please address your requests or correspondence to: Fluke Corporation, P.O.
Box 9090, Everett, WA 98206-9090.
Declaration of the Manufacturer or Importer
We hereby certify that the Fluke Calibration Model 5322A is in compliance with
Postal Regulation Vfg. 1046 and is RFI suppressed. The marketing and sale of
the equipment was reported to the German Postal Service. The right to retest this
equipment to verify compliance with the regulation was given to the German
Postal Service.
Bescheinigung des Herstellers/Importeurs
Hiermit wird bescheinigt, daβ Fluke Calibration Models 5322A in Übereinstimung
mit den Bestimmungen der Amtsblattverfügung Vfg. 1046 funk-entstört ist, Der
Deutschen Bundespost wurde das Inverkehrbringen dieses Gerätes angezeigt
und die Berechtigung zur Überprüfung der Seire auf Einhaltung der
Bestimmungen eingeräumt.
Fluke Corporation
Interference Information
This equipment generates and uses radio frequency energy and, if not installed
and used in strict accordance with the manufacturer’s instructions, may cause
interference to radio and television reception. It has been type-tested and found
to comply with the limits for a Class B computing device in accordance with the
specifications in Subpart J of Part 15 of FCC Rules, which are designed to
provide reasonable protection against such interference in a residential
installation. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause interference to radio or
television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one of more of the
following measures:
• Reorient the receiving antenna
• Relocate the equipment with respect to the receiver
• Move the equipment away from the receiver
• Plug the equipment into a different outlet so that the computer and
receiver are on different branch circuits
If necessary, the user should consult the dealer or an experienced
radio/television technician for additional suggestions. The user may find the
following booklet prepared by the Federal Communications Commission helpful:
How to Identify and Resolve Radio-TV Interference Problems. This booklet is
available from the U.S. Government Printing Office, Washington, D.C. 20402.
Stock No. 004-000-00345-4.
OPERATOR SAFETY SUMMARY
WARNING
HIGH VOLTAGE
is used in the operation of this equipment
LETHAL VOLTAGE
may be present on the terminals, observe all safety precautions!
To avoid electrical shock hazard, the operator should not electrically
contact the OUTPUT HI and LO; or the Z
operation, lethal voltages may be present on these terminals.
Whenever the nature of the operation permits, keep one hand away from
equipment to reduce the hazard of current flowing thought vital organs of
the body.
L
, Z
, RCD binding posts. During
GND
Table of Contents
Title Page
Introduction ............................................................................................ 1
Safety Information ................................................................................. 2
Warnings ........................................................................................... 2
Symbols ............................................................................................. 4
Contact Fluke Calibration ...................................................................... 5
Specifications ........................................................................................ 5
Service Information ............................................................................... 5
Calibrator Functions .............................................................................. 6
Function Descriptions ........................................................................ 6
Other Features .................................................................................. 8
Accessories ........................................................................................... 8
Included Accessories ......................................................................... 9
Optional Accessories ......................................................................... 10
Unpack and Inspect the Product ........................................................... 10
Power Considerations ........................................................................... 10
Mains Power Cord ............................................................................. 11
Mains Voltage .................................................................................... 11
Ground the Product ........................................................................... 12
Line Power and Fuse ......................................................................... 12
Replace the Fuses ............................................................................. 12
Select the Line Voltage ...................................................................... 13
Install the Product in an Equipment Rack.............................................. 13
Switch Power On ................................................................................... 13
Operation Rules .................................................................................... 15
Warm-Up Time ...................................................................................... 15
Front-Panel Operation ........................................................................... 16
Front-Panel Feature Descriptions ...................................................... 16
Rear-Panel Features ......................................................................... 20
Display Features ................................................................................ 21
Control the Product ............................................................................... 23
Select a Function ............................................................................... 23
Help ................................................................................................... 23
Set the Output Signal Value
Numeric Keyboard ......................................................................... 24
Cursor Key Editing ......................................................................... 25
...................................
........................... 24
i
Contents (continued)
Edit Values with Rotary Knob Control ........................................... 25
Readings ........................................................................................... 26
Connection/Disconnection of Output Terminals ................................ 26
Calibrator Setup Menu .......................................................................... 27
Set a General Setup Function ........................................................... 27
Set the Beeper Volume ................................................................. 28
Set the Display Brightness ............................................................ 28
Enable/Disable the Beeper ............................................................ 28
Set Screen Saver .......................................................................... 28
Set the Calibration Password ........................................................ 29
Set the Time .................................................................................. 29
Set the Date ................................................................................... 30
Set the User Interface Language ................................................... 30
View the Device Information .......................................................... 30
Factory Settings .................................................................................... 31
Product Functions ................................................................................. 32
Product Functions ................................................................................. 32
Set the Low Resistance Source Output................................................. 32
Output Selection ................................................................................ 32
Set the High Resistance Source Output ................................................ 35
Output Selection ................................................................................ 36
Set the Ground Bond Resistance Output .............................................. 39
Use the Ground Bond Resistance Mode ........................................... 40
Use the Ground Bond Resistance Open Function ............................ 41
Use the Loop and Line Impedance Function ......................................... 41
Line and Loop Residual Impedance .................................................. 44
Select the Residual Impedance Correction Mode ......................... 45
Set the Manual Residual Impedance Correction Value ................. 47
Set the Scanned Residual Impedance Correction Value .............. 47
Set the Compensation Residual Impedance Correction Value...... 49
Set the Compensation of Test Lead Resistance Value ..................... 50
Use the Leakage Current Function ....................................................... 50
Passive Leakage Current .................................................................. 51
Differential Leakage Current .............................................................. 52
Active Leakage Current (5322A/VLC only) ........................................
Substitute L
eakage Current Mode ..................................................... 55
53
Substitute Leakage Current Mode ..................................................... 55
Use the RCD Test Functions ................................................................. 58
RCD Trip Current Function for Installation Testers ........................... 58
Power Line Voltage ....................................................................... 61
Touch (contact) Voltage ................................................................ 61
Trip Current Calculation ..................................................................... 62
RCD Trip Time for Installation Testers .............................................. 63
Power Line Voltage ....................................................................... 65
Touch (contact) Voltage ................................................................ 65
Output Terminals Reconnection ........................................................ 68
RCD Trip Time for PATs .................................................................... 69
AC/DC Voltage Outputs (5322A/VLC only) ........................................... 70
Measure with the Built-in Multimeter ..................................................... 73
Function Selection ............................................................................. 74
Multimeter Input Selection ................................................................. 76
HIPOT LC Function ........................................................................... 76
HIPOT Timer Function ....................................................................... 80
Flash V (Voltage) Function ................................................................ 81
Flash LC (Leakage Current) Function ............................................... 82
ii
Contents (continued)
Remote Operation ................................................................................. 83
Using the IEEE 488 Port for Remote Control ........................................ 83
IEEE 488 Bus Restrictions ................................................................ 83
Set up the IEEE 488 Port .................................................................. 84
Use the USB Port for Remote Control ................................................... 84
Set up the USB Port .......................................................................... 85
Exceptions for USB Remote Control ................................................. 86
5320A Remote Emulation ..................................................................... 86
Remote Interface Factory Settings ........................................................ 86
Command Syntax Information ............................................................... 87
Parameter Syntax Rules .................................................................... 87
Terminators ....................................................................................... 88
Description of Abbreviations .............................................................. 88
Numeric Output Format ..................................................................... 89
Supported SCPI Commands ................................................................. 89
SCPI Command Summary ................................................................ 90
SYSTem Command Summary .......................................................... 102
STATus Command Summary ............................................................ 102
Common Command Summary .......................................................... 103
SCPI Command Details ..................................................................... 104
Using the OUTPut Commands ...................................................... 104
Using the SOURce Commands ..................................................... 104
Using SYSTem Commands ............................................................... 145
STATus Subsystem ........................................................................... 147
IEEE 488.2 Common Commands ..................................................... 149
Standard Status Data Structures ....................................................... 151
SRE Service Request Enable Register ......................................... 152
ESR Event Status Register ........................................................... 153
ESE Event Status Enable Register ............................................... 153
IEEE 488 Interface Configuration ...................................................... 155
Operator Maintenance ........................................................................... 156
Clean the Ground Bond Resistance and Loop/Line
Impedance Relays ................................................................................. 157
Access the Fuses .................................................................................. 158
Line-Power Fuse
...............................................
................................ 158
Measurement Input Fuses ................................................................. 158
Clean the Air Filter ................................................................................. 159
Clean the Exterior .................................................................................. 160
Product Error Messages ........................................................................ 161
What to Do In Case of Product Failure .................................................. 164
DUT Calibration Examples .................................................................... 164
Calibrate Continuity Testers .............................................................. 165
Calibrate Earth Resistance Testers ....................................................... 166
Calibrate Insulation Resistance Testers ................................................ 167
Calibrate Hand Crank Insulation Testers with the 5 kV High
Resistance Option ............................................................................. 170
Calibrate Insulation Resistance Testers with the Resistance
Multiplier ............................................................................................ 171
Limitations of the Resistance Multiplier ......................................... 175
Resistance Multiplier Internal Schematic ....................................... 176
Types of Megohmmeters and Use of the Resistance Multiplier .... 177
Sources of Mistakes when Using the Multiplier ............................. 178
Calibrate Ground Bond Resistance Testers ...................................... 179
Calibrate Ground Bond Resistance Function in HIPOT Testers ........... 181
Calibrate Line Impedance Testers......................................................... 182
iii
Contents (continued)
Calibrate Loop Impedance Testers ....................................................... 184
Calibrate Leakage Current Testers ....................................................... 185
Passive, Differential, and Substitute Leakage Current Calibration .... 185
Calibrate Residual Current Device (RCD) in Installation Testers .......... 187
Calibrate RCD Trip Time ................................................................... 187
Calibrate Using 0.5 I Multiplier ....................................................... 187
Calibrate with 1 X I Multiplier ......................................................... 189
Calibrate with 1.4XI, 2 X I, and 5 X I Multipliers ............................ 190
Calibrate RCD Trip Current ............................................................... 191
Calibrate Residual Current Device (RCD) in PATs (Portable
Appliance Tester) .................................................................................. 192
Calibrate AC and DC Voltage (5322A/VLC only) .................................. 194
Calibrate Load Test for Appliance Testers ............................................ 197
Perform Flash Class I and Flash Class II Tests on (PAT)
Portable Appliance Testers ................................................................... 199
Calibrate Hipots ..................................................................................... 203
Measure High Voltage with the HV Input ........................................... 203
Measure High Voltage with the 10 kV Divider Probe ......................... 204
Measure High Voltage with the 80K-40 High Voltage Probe ............. 205
Measure Leakage Current with the 5322A-LOAD ............................. 206
iv
Introduction
This manual documents operating instructions and other information for these
four Products:
• 5322A Multifunction Electrical Tester Calibrator
• 5322A/5 Multifunction Electrical Tester Calibrator with 5 kV Insulation
Resistance
• 5322A/VLC Multifunction Electrical Tester Calibrator with 600 V Source and
Active Loop Compensation
• 5322A/5/VLC Electrical Tester Calibrator with 5 kV Insulation Resistance and
600 V Source and Active Loop Compensation
Where necessary, the text is specific to each of these Products. Otherwise, the
manual applies to each Product. Through the manual, all varieties of the 5322A
will be referred to as the Product or Calibrator. Use all Products to calibrate and
test electrical safety testers.
Some examples of these testers are:
• Megohmmeters
• Ground bond testers
• Loop testers
• RCD (Residual Current Device testers)
• Appliance testers
• Electrical installation testers
• Earth resistance meters
• High voltage safety testers (Hipots)
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5322A
Operators Manual
Safety Information
Warnings
A Warning identifies conditions and procedures that are dangerous to the user.
A Caution identifies conditions and procedures that can cause damage to the
Product or the equipment under test.
XWWarning
To prevent possible electrical shock, fire, or personal injury:
• Read all safety information before you use the Product.
• Carefully read all instructions.
• Do not alter the Product and use only as specified, or the
protection supplied by the Product can be compromised.
• Do not use the Product if it is altered or damaged.
• Replace the mains power cord if the insulation is damaged
or if the insulation shows signs of wear.
• Do not use test leads if they are damaged. Examine the test
leads for damaged insulation.
• Do not put the Product where access to the mains power
cord is blocked.
• Use this Product indoors only.
• Do not use the Product around explosive gas, vapor, or in
damp or wet environments.
• Make sure that the space around the Product meets
minimum requirements.
• Use only the mains power cord and connector approved for
the voltage and plug configuration in your country and rated
for the Product.
• Make sure the ground conductor in the mains power cord is
connected to a protective earth ground. Disruption of the
protective earth could put voltage on the chassis that could
cause death.
• Do not use a two-conductor adapter or extension cord; this
will break the protective ground connection. If a twoconductor power cord must be used, a grounding wire must
be connected between the Product ground terminal and a
protective earth ground before connecting the power cord
or operating the Product.
2
Multifunction Electrical Tester Calibrator
Safety Information
• Do not touch voltages >30 V ac rms, 42 V ac peak, or
60 V dc.
• Do not use the Product if it operates incorrectly.
• Do not apply more than the rated voltage, between the
terminals or between each terminal and earth ground.
• Use only high-quality, shrouded test leads and adapters
with the appropriate voltage rating between the Product and
instruments being calibrated.
• Do not connect to live output terminals. The Product can
supply voltages that can cause death.
• Keep hands away from all Product terminals during
operation. Lethal voltages can be present on terminals.
• Do not connect a hipot or insulation resistance voltage
source to the Product terminals that can source more than
100 mA.
• Limit operation to the specified measurement category,
voltage, or amperage ratings.
• Use the correct terminals, function, and range for
measurements.
• Use only cables with correct voltage ratings.
• Remove all probes, test leads, and accessories that are not
necessary for the measurement.
• Do not touch exposed metal on banana plugs, they can have
voltages that could cause death.
• When appropriate cable adapters are not available and
single test leads are used for calibration, hazardous
voltages can exist on the test leads. Test leads and
connectors should not be touched while the Product is in
the Operate mode.
• Whenever the nature of the operation permits, keep one
hand away from equipment to reduce the hazard of current
flowing through vital organs of the body.
• Make sure the Product is in Standby while making
connections to the OUTPUT HI and LO or the ZL, ZGND,
RCD terminals. Lethal voltages can be present on these
connectors during Operate mode.
3
5322A
Operators Manual
• When you use the Resistance Multiplier adapter, connect its
chassis to protective earth ground (PE) on the Product front
panel. The ground terminal on the rear panel of the Product
can also be used for this purpose.
For safe operation and maintenance of the Product:
• Turn off the Product and remove the mains power cord.
Stop for 2 minutes to let the internal circuits discharge
before you open the fuse door or remove Product covers.
• Do not operate the Product with covers removed or the case
open. Hazardous voltage exposure is possible.
• Disconnect the mains power cord before you remove the
Product covers.
• Remove the input signals before you clean the Product.
• Use only specified replacement parts.
• Use only specified replacement fuses.
• Have an approved technician repair the Product.
Symbols
The symbols used in this manual and on the Product are shown in Table 1.
Table 1. Symbols
Symbol Description
X WARNING. HAZARDOUS VOLTAGE. Risk of electric shock.
W WARNING. RISK OF DANGER. Risk of electric shock.
)
P
Consult user documentation.
Certified by CSA Group to North American safety standards.
Conforms to European Union directives.
Conforms to relevant Australian Safety and EMC standards.
AC (Alternating Current)
. Protective conductor terminal
Earth
Fuse
Conforms to relevant South Korean EMC Standards.
This product complies with the WEEE Directive marking requirements. The affixed label
indicates that you must not discard this electrical/electronic product in domestic household
~
4
waste. Product Category: With reference to the equipment types in the WEEE Directive
Annex I, this product is classed as category 9 "Monitoring and Control Instrumentation"
product. Do not dispose of this product as unsorted municipal waste.
Multifunction Electrical Tester Calibrator
Contact Fluke Calibration
Contact Fluke Calibration
To contact Fluke Calibration, call one of the following telephone numbers:
• Technical Support USA: 1-877-355-3225
• Calibration/Repair USA: 1-877-355-3225
• Canada: 1-800-36-FLUKE (1-800-363-5853)
• Europe: +31-40-2675-200
• Japan: +81-3-6714-3114
• Singapore: +65-6799-5566
• China: +86-400-810-3435
• Brazil: +55-11-3759-7600
• Anywhere in the world: +1-425-446-6110
To see product information and download the latest manual supplements, visit
the Fluke Calibration website at www.flukecal.com.
To register your product, visit http://flukecal.com/register-product.
Specifications
Safety specifications are located in the printed 5322A Safety Information. Full
specifications are located online in the 5322A Specifications.
Service Information
Contact an authorized Fluke Calibration Service Center if the Product needs
calibration or repair during the warranty period. See Contact Fluke Calibration.
Please have Product information such as the purchase date and serial number
ready when scheduling a repair.
To reship the Product, use the original shipping container. If the original carton is
not available, then order a new container from Fluke Calibration. See Contact
Fluke Calibration.
5
5322A
Operators Manual
Calibrator Functions
The Product performs output and measurement functions.
Output Functions
• Insulation resistance
• Earth resistance and continuity
• Loop, line, and ground bond resistance
• RCD and Ground Fault Circuit Interrupter (GFCI) tests
• Leakage current source
• AC/DC voltage generation (5322A/VLC only)
Measurement Functions
• AC/DC voltage and current measure
• AC Power, including phase
• Hipot voltage distortion, ripple coefficient
• Flash test voltage, Class I and Class II
• Load current
Function Descriptions
The subsequent sections describe various functions of the Product. Unless
otherwise noted, the descriptions apply to all models of the 5322A.
Insulation Resistance
When using the 5322A for insulation resistance calibration, the Product acts as a
high-resistance source from 10 kΩ to 10 GΩ with 4½ digit resolution. A single
value 100 GΩ selection is available as well. Depending on the selected
resistance value, maximum applied test voltages range from 50 V to 1500 V
peak.
The 5322A/5 has a 5 kV high-resistance source with a fully-programmable
resistance range from 10 kΩ to 100 GΩ. Maximum test voltage for this option is
from 50 V to 5500 Vpk MAX, depending on setup resistance value.
Earth Resistance and Continuity
The Product sources low resistance values from 100 mΩ to 10 kΩ with 3½ digits
of resolution. This function is used in either 2-wire or 4-wire mode to calibrate
continuity testers and earth resistance testers that source currents from 5 mA to
700 mA.
6
Multifunction Electrical Tester Calibrator
Calibrator Functions
Loop, Line, and Ground Bond Resistance
The Product sources high power rated low resistance standards from 14 mΩ to
1.7 kΩ, which are especially suited for loop impedance, line impedance, and
ground bond resistance testing. Ground bond outputs can be configured as either
2-wire or 4-wire. The Product senses and displays Device Under Test (DUT) test
conditions, types of test current, and current levels up to 40 A. In the 5322A/VLC,
an Active Loop Compensation module will compensate for residual resistance
when performing loop and line impedance calibrations.
Residual Current Device (RCD) Testing
In the RCD function, the Product acts as a circuit breaker to calibrate trip time in
the range of 10 ms to 5 s, and trip current in the range of 3 mA to 3 A. All tested
parameters of the DUT are scanned and displayed on the Product display.
Leakage Current Source
The Product sources simulated leakage current from 0.1 mA to 30 mA with a
maximum compliance voltage up to 250 V ac. Leakage current modes include
touch, substitute, and differential current.
AC/DC Voltage Generation (5322A/VLC and 5322A/5/VLC Only)
When equipped with the ac/dc voltage calibrator, the Product is capable of
calibrating the voltmeter function on many electrical safety testers. The output
voltage range is 3 V to 600 V both ac and dc. The ac frequency range is 40 Hz to
400 Hz. This voltage source also generates stable power line voltage for
powering appliance testers.
Meter Functions
The Product is equipped with a built-in low frequency voltmeter and ammeter.
The voltmeter measures up to 5000 V ac rms or V dc, while the ammeter
measures up to 30 A. The Meter also measures ac power, including phase, and
dc power.
HIPOT Function
In the HIPOT sub function, the Product can measure total harmonic distortion of
ac signals up to 5000 V ac rms and ripple coefficient of dc signals up to
5000 V dc. The function is suited for HIPOT tester parameter verification. The
Product also has the capability to verify HIPOT timers up to 999 s.
7
5322A
Operators Manual
Flash Function
Other Features
Accessories
The Product can verify the flash function of PAT testers in both Class I to 1500 V
and Class II to 3000 V.
For ease of use, the Product includes other features such as setup menus,
power line condition testing at power-up and hardware and software overload
protection.
Front-panel control of the Product is accomplished through function keys for
frequently used functions, edit controls, and menu selection softkeys. All
necessary information such as Product status, menu selections and readings are
displayed through a luminescent display on the front panel.
The Product is equipped with an IEEE 488 bus, and USB interfaces for
controlling the Product from a PC or instrument controller.
The subsequent sections cover the accessories available for the Product. When
ordering an accessory after the original purchase, include a reference to the
Product, as well as the description from the following tables.
8
Multifunction Electrical Tester Calibrator
Accessories
Included Accessories
Table 2 lists the accessories included with the Product.
Table 2. Included Accessories
Item Model or Part Number
5322A Safety Information 4977829
Fluke calibration report with test data N/A
Resistance multiplier 5322A-R-MULTI
Spare fuses
See Tables 21 and 22 for a list of fuses with part
numbers.
2743368 (United Kingdom)
Cable adapter - Line plug to 3 banana plugs
[1]
2743387 (Europe)
2743400 (Australia/New Zealand)
2743379 (United Kingdom)
Cable adapter - Line socket to 3 banana plugs
[1]
2743393 (Europe)
2743417 (Australia/New Zealand)
2743442 (Red)
Test Lead - Banana, 1000 V, 32 A, 50 cm
2743439 (Blue)
2743456 (Green)
2743463 (Black)
5037388 (Europe)
PAT Load Power Adapter
5037374 (United Kingdom)
5037395 (Australia/New Zealand)
10kV Divider - 1000:1 5322A-10KV-DIV
5037418 (Europe)
RCD PAT adapter
5037407 (United Kingdom)
5037429 (Australia/New Zealand)
Note:
[1] Cable adapters are provided with UK, EU, and AP models and not the USA version.
[1]
[1]
[1]
[1]
[1]
[1]
9
5322A
Operators Manual
Optional Accessories
5322A/CASE Transit case for 5322A
Y5320 Rack mount kit for mounting a 5322A in a standard 19-inch rack.
5322A-LOAD 5 kV High Voltage Load adapter
Unpack and Inspect the Product
Table 3 lists optional accessories for the Product.
Table 3. Optional Accessories
Model Description
The Product ships in a container that prevents damage during shipping. Inspect
the Product carefully for damage, and immediately report any damage to the
shipper. Instructions for inspection and claims are included in the shipping
container.
To reship the Product, use the original packaging. If it is not available, you can
order new packaging from Fluke Calibration by identifying the Product model and
serial number.
When you unpack the Product, check for all the standard equipment listed in
Table 2. Report any shortage to the place of purchase or to the nearest
Technical Service Center. Visit the Fluke Calibration web site for Service Center
locations.
If performance tests are required for your acceptance procedures, refer to
Operator Maintenance for instructions.
Power the Product with 230 V or 115 V, 50 Hz or 60 Hz ac power (mains). It is a
laboratory instrument whose parameters are specified at operating temperatures
of 23 ±5 °C. Before powering on the Product, place it on a level surface.
Do not cover the vents at the bottom side or the fan opening at
the rear panel.
Power Considerations
The Product is packed ready for use with the line voltage determined at the time
of ordering. If the selected line voltage does not match the power the Product will
be plugged into, then the Product line voltage setting must be changed and the
line fuse replaced.
WCaution
10
Multifunction Electrical Tester Calibrator
Power Considerations
Mains Power Cord
A mains power cord that will connect to the power receptacles found in the region
to which the Product is shipped is included with each Product.
XWWarning
To prevent possible electrical shock, fire, or personal injury:
• Use only the mains power cord and connector approved for the
voltage and plug configuration in your country and rated for the
Product.
• Replace the mains power cord if the insulation is damaged or if
the insulation shows signs of wear.
• Make sure the ground conductor in the mains power cord is
connected to a protective earth ground. Disruption of the
protective earth could put voltage on the chassis that could cause
death.
• Do not use a two-conductor adapter or extension cord; this will
break the protective ground connection. If a two-conductor power
cord must be used, a grounding wire must be connected between
the Product ground terminal and a protective earth ground before
connecting the power cord or operating the Product.
After you verify that the line voltage selection switch is set to the correct position,
verify that the correct fuse for that line voltage is installed.
Mains Voltage
To prevent possible electrical shock, fire, or personal injury:
• Do not put the Product where access to the mains power cord
is blocked.
• The Product enclosure must be grounded through the
grounding conductor of the power cord, or through the rear
panel ground binding post.
The Product comes with the appropriate line power plug for the country of
purchase. If a different type is necessary, refer to Table 4. They list and show the
mains line power plug types available from Fluke Calibration.
XW Warning
11
5322A
Operators Manual
Table 4. Available Mains Power Cord Types
Number Type Voltage
North America/Japan 100 V/120 V 2743310
Universal Euro 240 V 2743331
United Kingdom 240 V 2743322
ehq050.eps
Fluke Calibration Part
Number
D Australia/China 240 V 2743346
E South Africa/India 240 V 2743354
Ground the Product
The Product enclosure must be grounded through the grounding conductor of the
power cord, or through the rear-panel ground binding post. See Rear-Panel
Features.
Line Power and Fuse
The line power receptacle and the fuse are located on the rear of the Product.
See Rear-Panel Features. Use only the fuse recommended by Fluke Calibration.
Replace the Fuses
The Product uses fuses to protect both the line power input and measurement
inputs. Refer to Rear-Panel Features and Operators Maintenance for instructions
on replacing the Product fuses.
12
Multifunction Electrical Tester Calibrator
Install the Product in an Equipment Rack
Select the Line Voltage
The Product operates on two different input line voltages. The line voltage setting
is indicated on the face of the line voltage switch found on the Product rear
panel. See Rear-Panel Features.
To change the line voltage:
1. Disconnect the Product from line power by unplugging the line power cord.
2. Using a flat-blade screwdriver, rotate the switch until the desired voltage is
under the arrowhead on the line voltage switch.
3. Ensure the proper Line Power fuse for the selected line voltage selection is
installed in the Product. See Line Power Fuses.
4. Attach the Product to the power source using a line power cord appropriate
for the mains outlet.
Install the Product in an Equipment Rack
The Product can be mounted in a standard-width, 24-inch (61-cm) deep
equipment rack. To mount the Product in an equipment rack, use the Rack
Mount Kit, Model Y5320A, instructions are included with the kit.
Switch Power On
With the Product setup for the proper line voltage, push the power switch on the
back panel to the I side of the switch. See Rear-Panel Features. During its
power-up cycle, the Product shows a power supply test screen while initializing
internal circuits and checking the mains connection. The mains connection tests
are:
• Power line voltage test – The line voltage must be within preset limits. For the
230 V setting, the range must be between 180 V and 260 V. For the 115 V
setting, the limits are between 90 V to 130 V.
The Product requires standard nonsymmetrical power line mains
(NT) with line (hot) wire, protection earth, and neutral wire.
• Power line frequency test – The frequency must be within preset limits: 49 Hz
to 51 Hz or 59 Hz to 61 Hz.
• Potential difference and polarity test – The potential difference between
neutral and protective earth must be less than 15 V.
Note
13
5322A
Operators Manual
The Product indicates a pass condition with a checkmark and fail condition with
an X. The power-up selftest is a go/no-go test. For example, if any of the tests
fail, a red x is shown on the Voltage, Frequency, or L-N-PE test lines.
If the Product detects that the power line is improperly connected, for example
the line or hot wire is reversed with the neutral wire, it shows Fail, In this case,
remove the power cord and correct the problem before trying to power the
Product on. The Product shows Pass for several seconds while it performs
additional internal circuitry tests, if all tests pass and the power line is properly
connected. A similar Fail indication is shown in the voltage and frequency tests if
the power supply voltage or frequency is out of specified limits.
Note
The polarity of the neutral and the line wires must be correct for the
Product to power on. If the L-N-PE test fails during the power-on
process, the neutral and the line wires could be miswired at the
Mains connection socket. This probable wiring error must be
corrected. Only a qualified service technician should make this
change.
When the mains power tests finish, the Product initializes to Meter mode
operation.
During the power-up process, the display shows a message indicating that the
relays require cleaning.
The message indicates that relays for the Ground Bond Resistance function and
Loop/Line resistance function need to be cleaned with an internal cleaning
procedure. The message appears if more than 90 days has passed since the last
cleaning.
1. Push Setup>Maintenance>Relays cleaning procedure to clean the relays
at any time. The Product's Ground Bond Resistance and Loop/Line
resistance specifications are dependent upon how often you clean the relay.
See the 5322A Specifications online for details.
2. Ignore the cleaning request with the EXIT softkey if necessary, or push the
Continue softkey to start the process. When Continue is selected, the
Product prompts to remove all test leads from the front-panel terminals and
after confirmation it starts the relays cleaning. The Procedure takes about 2
minutes. Then the Product resets to its reference state of METER mode
operation.
When EXIT is selected the Product goes on to its reference state directly without
executing the relay cleaning procedure. However, the message is shown again
during the next power-up until the procedure is run.
During the power-up process, the Product, by default, measures the residual line
resistance in the mains supply.
14
Multifunction Electrical Tester Calibrator
Operation Rules
The measurement takes approximately 10 seconds and is used in the Loop/Line
impedance function. The measurement can cause current spikes to occur on the
mains supply, so this start-up measurement can be disabled if desired. Access to
changing the setting is in Setup>Line&Loop scan, and the Start Up SCAN
parameter. When the parameter is set to Off, initial residual resistance
measurement during power up is omitted.
Note
The Product resets to its reference state whenever mains power is
removed and then reapplied to the Product.
Operation Rules
W Caution
The following rules should be strictly observed to ensure
correct operation of the Product:
• Turn on and turn off the Product only with the power switch on
the rear panel.
• Do not connect the Product to a power source with a voltage
other than that set by the voltage selector on the rear panel.
• Do not block the vent openings located at the rear and bottom
panels.
• Keep all liquids and small objects from entering the Product
through the vent openings.
• The Product must not be operated in a dusty environment. It
was designed to be used in a laboratory.
• Do not operate the Product outside its operating temperature
range.
• Connect the instruments to be calibrated to the proper output
terminals.
• If the instruments to be calibrated are not connected to the
Product output terminals using their original cables, ensure
that only cables rated for the applicable voltage and current
are used.
Whenever possible, use the setup menu to ground the LO output terminal. See
GND on the setup function, applicable for the low-resistance source, highresistance source, and voltage calibrator (VLC option).
Warm-Up Time
Once the Product reaches its reference state, it can be used for calibration.
However, the Product will only make calibrations to its specified accuracy after it
has been allowed to warm up for at least 30 minutes.
During these first 30 minutes, the Product cannot calibrate. If
Product calibration is attempted during this period, the Product
indicates that it cannot access the calibration.
Note
15
5322A
Operators Manual
Front-Panel Operation
Front-Panel Feature Descriptions
The Product can be controlled either by sending commands through one of its
communication interfaces or by manual manipulation of its front-panel controls.
This section explains the function and use of the controls and indicators located
on the front and rear panel of the Product.
Table 5 lists the controls and connectors found on the front panel.
Table 5. Front-Panel Features
1 2 3
LO
,
L
13
Item Description
OUTPUT Terminals
12
4 5
,
L
METER
6
+/-
11
10 9
8
7
iep001.eps
XWWarning
Electric shock hazard. Lethal voltages are either
applied to or supplied from these terminals when the
Product is operating. Ensure the Product and DUT is in
standby mode before connecting or removing leads to
these terminals. Up to 600 V ac or dc is supplied from
these terminals when the Voltage function is operating.
Provides connection points for ac and dc voltage and
current outputs as well as high resistance.
16
Multifunction Electrical Tester Calibrator
Front-Panel Operation
Table 5. Front-Panel Features (cont.)
Item Description
Provides connection points for low-resistance outputs. Use
LOΩ Terminals
these two source terminals for 2-wire ohms outputs. They
are also source terminals for 4-wire ohms outputs.
LOΩ Sense Terminals
D Display
E Output Function Keys
F
G -
Numerical Keypad
Provides connection points for the sensing of LowResistance 4-wire ohms outputs.
A color active LCD (display) panel used to indicate Product
status, output levels, measured voltage, resistance and
current, and active terminals. In addition, the bottom line of
the display indicates the function of the five softkeys just
below the display panel. See the Display Panel below for
more details on the displayed information.
Selects the output function. The output functions are:
AC/DC Voltage Calibration (5322A/VLC and
5322A/5/VLC only)
Low Resistance
Leakage Current
High Resistance
Controls the application of output signals to the output
terminals. The and have LEDs imbedded in them
to indicate whether or not the output signal is applied
(Operate) or not (Standby).
Provides number keys for keying in the output amplitude,
selecting menu items, and other data such as the time and
date. To enter a value, push the digits of the output value, a
multiplier key if necessary, an output function key, and then
push .
17
5322A
Operators Manual
H
Output Adjustment Controls
Table 5. Front-Panel Features (cont.)
Item Description
If any of these keys are pushed or the rotary knob is turned,
a digit on the OUTPUT area of the display is highlighted.
The output increments or decrements as the rotary knob is
turned. If a digit rolls past 0 or 9, the digit to its left or right is
carried.
When making a menu selection, pushing in the rotary knob
is equivalent to pushing the SELECT softkey. When editing
a number, pushing in the rotary knob switches between
moving the cursor between characters and changing the
selected character’s value. Arrow icons above and below
the selected digit indicate which of the two modes are
active.
and adjust the magnitude of changes by moving the
highlight between the digits.
decrement respectively the value of the highlighted digit.
and increment and
I Impedance and RCD Keys
J
K Softkeys
Selects the impedance and RCD functions. These functions
are:
Loop/Line Impedance
Ground Bond Resistance
RCD Time & Trip current
Selects the meter function.
The functions of the five unlabeled softkeys are identified by
labels in the display panel directly above each key. The
functions change during operation so that many different
functions are accessible through these keys. A group of
softkey labels is called a menu. A group of interconnected
menus is called a menu tree.
18
Multifunction Electrical Tester Calibrator
Front-Panel Operation
Table 5. Front-Panel Features (cont.)
Item Description
Provides connection points for meter measurements. The V terminal
is for ac and dc voltages up to 1100 V dc/ac. The HV terminal, also
L Meter Terminals
referred to as the HV 5 kV Probe, measures up to 5000 V ac rms or
dc. The A terminal is for ac and dc currents. The COM terminal is the
return for all meter measurements.
M Impedance and RCD
Terminals
Provides connection points for the Loop and Line impedance
testing as well as RCD testing and Ground Bond Resistance
testing.
19
5322A
Operators Manual
Rear-Panel Features
Table 6 lists the items found on the rear panel.
Table 6. Rear-Panel Features
1
Fan Filter
2
X
»
&
115/230V
USB
7 589 4
1250V
6
Item Description
The filter covers the air intake to keep dust and debris out of the
chassis. A fan inside the Product provides a constant cooling air
flow throughout the chassis by blowing air out. See Clean the Air
Filter.
50/60 Hz
3
iep002.eps
Line Power Fuse Holder
Signal Fuse Holders
D Line Voltage Selection Switch
E AC Power Input Connector
F AC Power Switch
G Chassis Ground Binding Post
20
The line power fuse. Refer to Access the Fuses.
These fuses protect the signal outputs and inputs. Refer to
Access the Fuses.
Selects the line voltage. Refer to Select the Line Voltage.
A grounded male three-prong connector that accepts the line
power cord.
Turns Product ac mains power on and off.
A binding post that is internally grounded to the chassis. If the
Product is the ground reference point in a system, this binding
post can be used for connecting other instruments to earth
ground. (The chassis is normally connected to earth ground
through the three conductor line cord instead of through the earth
ground binding post.)
Multifunction Electrical Tester Calibrator
Front-Panel Operation
Table 6. Rear-Panel Features (cont.)
Item Description
A standard interface for operating the Product in remote
H IEEE 488 Port
I USB B Connector
control as a Talker or Listener on the IEEE 488 Bus.
Refer to Remote Operation for bus connection and
remote programming instructions.
USB interface to operate the Product in remote control.
See Remote Operation for settings and remote
programming instructions.
Display Features
The color LCD (the display) is used to show the Product status, errors, measured
values, and set parameters. Each Product function has its own screen layout to
accommodate the appropriate data. A system of menu selections for Product
setups, function controls, and help text is also displayed. Table 7 lists the
different areas of the display and the information contained in them.
Display Colors: A set of common rules are used to apply color to labels and
values appearing in the display:
1. Red denotes a value that is measured or scanned by the Product (2.2 A in
this example).
2. Blue denotes a value or parameter that can be set or changed through the
front-panel keyboard or a setup function (1.025 Ω in this example).
3. Black denotes fixed values, labels, notes, or parameters which cannot be
modified (8 A in this example).
4. White on a Blue field is always used for softkey labels.
21
5322A
Operators Manual
Table 7. Display Panel Features
2
1
3
6
4
5
Item Description
Output - Shows the selected function and their parameters.
Local or Remote - Shows which of the two control modes is enabled.
Specifications - Shows the accuracy of the output signal or measured parameter. If the Product is
outputting two signals, two accuracy specifications are displayed here. If the Product is not within
specifications, BUSY is shown instead of the specification.
D Terminals - Shows the active terminals for the selected function.
E Softkey labels - Shows the labels for the five softkeys below the display.
F Parameters - Shows auxiliary measurements and parameters for the selected function.
iep102.eps
22
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