Fluke 990DSL User Manual

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990DSL
CopperPro Series II Broadband Loop Tester
Users Guide
August 2006, Rev. 2, 09/07
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LIMITED WARRANTY & LIMITATION OF LIABILITY
Each Fluke Networks product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period for the mainframe is one year and begins on the date of purchase. Parts, accessories, product repairs and services are warranted for 90 days, unless otherwise stated. Ni-Cad, Ni-MH and Li-Ion batteries, cables or other peripherals are all considered parts or accessories. The warranty extends only to the original buyer or end user customer of a Fluke Networks authorized reseller, and does not apply to any product which, in Fluke Networks’ opinion, has been misused, abused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke Networks warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke Net­works does not warrant that software will be error free or operate without inter­ruption.
Fluke Networks authorized resellers shall extend this warranty on new and un­used products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke Networks. Warranty support is available only if product is purchased through a Fluke Networks authorized sales outlet or Buyer has paid the applicable international price. Fluke Net­works reserves the right to invoice Buyer for importation costs of re­pair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke Networks warranty obligation is limited, at Fluke Networks option, to re­fund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke Networks authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke Networks authorized service center to obtain return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB destination). Fluke Networks assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, trans­portation prepaid (FOB destination). If Fluke Networks determines that failure was caused by neglect, misuse, contamination, alteration, accident or abnormal condition of operation or handling, or normal wear and tear of mechanical com­ponents, Fluke Networks will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping point).
THIS WARRANTY IS BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE NETWORKS SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSE­QUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
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Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
4/04
Fluke Networks PO Box 777 Everett, WA 98206-0777 USA
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Table of Contents

Chapter Title Page
1 Introduction .............................................................................. 1-1
Using This Guide.................................................................................. 1-1
Introduction .......................................................................................... 1-2
Design Highlights and Features of the CopperPro............................ 1-3
Physical Features .......................................................................... 1-3
User Interface Features ................................................................. 1-3
Testing Features............................................................................ 1-4
Safety Information............................................................................ 1-5
Care and Maintenance ...................................................................... 1-8
Service and Adjustment.................................................................... 1-8
Checking the Shipping Container ......................................................... 1-9
Technical Support................................................................................. 1-11
2 Controls and Connections ...................................................... 2-1
Introduction .......................................................................................... 2-1
The CopperPro Loop Tester: at a Glance.............................................. 2-2
Front Panel........................................................................................ 2-2
LCD .............................................................................................. 2-3
Keypad.......................................................................................... 2-3
Top Connector Panel ........................................................................ 2-6
Side Connector Panel........................................................................ 2-6
Back Panel ........................................................................................ 2-7
Connecting the CopperPro.................................................................... 2-8
Connecting to AC Power .................................................................. 2-8
Connecting to an Automobile Battery............................................... 2-8
Connecting to a Printer ..................................................................... 2-9
Connecting to a PC ........................................................................... 2-9
The Battery ........................................................................................... 2-10
Checking the Remaining Battery Capacity....................................... 2-10
Responding to Low Battery Warnings.............................................. 2-11
Charging the Battery......................................................................... 2-11
Discharging Battery .......................................................................... 2-12
3 Setting Up and Operating the CopperPro .............................. 3-1
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Introduction.......................................................................................... 3-1
Turning the CopperPro On and Off...................................................... 3-2
The Menus ........................................................................................... 3-3
Displaying the Main Menu............................................................... 3-3
Displaying the Previous Menu or Screen ......................................... 3-4
Displaying a Setup Menu ................................................................. 3-4
Auto-Test Setup Menu ................................................................. 3-5
Toolbox Test Setup Menu ............................................................ 3-5
Generic and Test-Specific Setup Parameters................................ 3-5
Editing the Setup for a Test.......................................................... 3-7
Configuring the Tester ......................................................................... 3-10
Function Keys .................................................................................. 3-10
Setting the Date and Time................................................................ 3-11
Setting a Timer to Conserve Power.................................................. 3-12
Selecting a Language and Associated Units of Measure .................. 3-13
Creating a Phone List....................................................................... 3-14
Storing the Serial Number and Property Information....................... 3-16
Configuring the Serial Port............................................................... 3-17
Creating a Custom Header for Test Result Files .............................. 3-17
Performing Basic Operations ............................................................... 3-20
Calibrating the CopperPro................................................................ 3-20
Turning the Backlight On and Off.................................................... 3-21
Adjusting the Contrast of the LCD................................................... 3-21
Adjusting the Volume of the Speaker............................................... 3-22
Displaying System Information........................................................ 3-22
Operating the Tester as a Dial Set .................................................... 3-23
Running a Self-Test.......................................................................... 3-24
Printing Displayed Results and Setup Information........................... 3-24
Transferring a Screen Image to a PC................................................ 3-25
4 POTS Testing and Fault Location ........................................... 4-1
Introduction.......................................................................................... 4-1
POTS Auto-Test................................................................................... 4-2
Setting Up a POTS Auto-Test.......................................................... 4-2
Running the POTS Auto-Test .......................................................... 4-6
POTS Auto-Test Results.................................................................. 4-6
Saving POTS Auto-Test Results ...................................................... 4-7
The POTS Toolbox .............................................................................. 4-8
Running a Test in the POTS Toolbox .............................................. 4-8
Voltage Test ..................................................................................... 4-9
Setting Up a Voltage Test ............................................................ 4-9
Voltage Test Results..................................................................... 4-10
Shorts & Grounds Test..................................................................... 4-12
Setting Up a Shorts & Grounds Test ............................................ 4-12
Shorts & Grounds Test Results .................................................... 4-12
Opens Test........................................................................................ 4-15
Setting Up an Opens Test............................................................. 4-15
Opens Test Results....................................................................... 4-16
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CPE Correction............................................................................. 4-17
Splits Test ......................................................................................... 4-19
Resistance Fault Location (RFL) Test .............................................. 4-22
Setting Up an RFL Test ................................................................ 4-22
Running an RFL Test.................................................................... 4-23
RFL Test “Distance to Strap” Entry.................................................. 4-29
Short or Double-Sided Fault Location (3 Wire) Test Results ....... 4-29
RFL Test: K-Test Option.................................................................. 4-33
K-Test Pair Requirements............................................................. 4-33
Running the K-Test....................................................................... 4-33
Load Coils Test................................................................................. 4-34
Setting Up a Load Coils Test........................................................ 4-34
Load Coils Test Results ................................................................ 4-34
Loop Devices Test ............................................................................ 4-36
Setting Up a Loop Devices Test.................................................... 4-36
Loop Devices Test Results............................................................ 4-37
Leakage Stress Test .......................................................................... 4-37
Setting Up a Leakage Stress Test.................................................. 4-37
Leakage Stress Test Results.......................................................... 4-38
Tracing Tone Test............................................................................. 4-39
Setting Up a Tracing Tone Test .................................................... 4-39
Running a Tracing Tone Test........................................................ 4-39
VF Noise Test................................................................................... 4-40
Setting Up a VF Noise Test .......................................................... 4-40
VF Noise Test Results .................................................................. 4-41
Power Harmonics Test.................................................................. 4-42
VF Loss Test..................................................................................... 4-43
Setting Up a VF Loss Test............................................................ 4-43
Running a VF Loss Test ............................................................... 4-44
VF Loss Test Results.................................................................... 4-45
VF Longitudinal Balance Test.......................................................... 4-46
Setting Up a VF Longitudinal Balance Test ................................. 4-46
VF Longitudinal Balance Test Results.......................................... 4-46
Send VF Tone Test ........................................................................... 4-47
Setting Up a Send VF Tone Test................................................... 4-47
Running a Send VF Tone Test...................................................... 4-48
Running a Send VF Tone Test...................................................... 4-48
Loop Current & Ground Ohms Test ................................................. 4-50
Setting Up a Loop Current & Ground Ohms Test......................... 4-50
Running a Loop Current & Ground Ohms Test............................ 4-51
Dial-Up Test Group .............................................................................. 4-51
Setting Up a Dial-Up Test................................................................. 4-52
Running a Dial-Up Test.................................................................... 4-54
Running a Milliwatt VF Loss Test................................................ 4-55
Running a Quiet Term. VF Noise Test ......................................... 4-55
Running a VF Longitudinal Balance Test..................................... 4-56
Running a Number ANI Test........................................................ 4-56
Running an On-Hook Caller ID Test ............................................ 4-57
Running a Call Waiting Caller ID Test......................................... 4-58
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Running a Line Monitor Function................................................ 4-58
Smart-Pro Tests............................................................................ 4-59
SASS Tests................................................................................... 4-62
DATU Tests ................................................................................. 4-63
DATU EXP Auto-Test................................................................. 4-65
Setting Up the DATU EXP Auto-Test............................................. 4-66
Running the DATU EXP Auto-Test................................................. 4-66
Terminated VF Tests............................................................................ 4-67
Setting Up a Terminated VF Test..................................................... 4-68
Running a Terminated VF Test........................................................ 4-68
Saving Terminator VF Auto-Test Results........................................ 4-70
Using the CopperPro Tester as a Terminator ................................... 4-71
Manually Controlling a Far-End Terminator.................................... 4-72
5 XDSL Testing and Loop Qualification..................................... 5-1
Introduction.......................................................................................... 5-1
DSL Auto-Test..................................................................................... 5-2
Setting Up a DSL Auto-Test ............................................................ 5-3
Running a DSL Auto-Test................................................................ 5-7
DSL Auto-Test Results: ADSL Service Type.................................. 5-10
Disturber Mask Overlays.................................................................. 5-11
DSL Auto-Test Results: All Service Types...................................... 5-11
Saving DSL Auto-Test Results ........................................................ 5-13
DSL Modem Test................................................................................. 5-14
Setting Up a DSL Modem Test........................................................ 5-16
Running a DSL Modem Test............................................................ 5-18
Ping ...................................................................................................... 5-20
Setting Up and Running a Ping ........................................................ 5-20
Ping Setup Details............................................................................ 5-23
The XDSL Toolbox.............................................................................. 5-27
Starting and Stopping a Test in the XDSL Toolbox......................... 5-28
WB Noise/Level Test....................................................................... 5-29
Setting Up a WB Noise/Level Test .............................................. 5-29
WB Noise/Level Test Results for a Spare Pair............................. 5-30
WB Noise/Level Test Results for a Working ADSL Pair ............ 5-31
WB Loss Test................................................................................... 5-33
Setting Up a WB Loss Test.......................................................... 5-33
Running a WB Loss Test.............................................................. 5-34
WB Longitudinal Balance Test ........................................................ 5-35
Setting Up a WB Longitudinal Balance Test................................ 5-35
Running a WB Longitudinal Balance Test................................... 5-35
WB Longitudinal Balance Test Results........................................ 5-36
Send WB Tone Function.................................................................. 5-36
Setting Up a Send WB Tone Test................................................. 5-37
Running a Send WB Tone Test.................................................... 5-37
ADSL Verify Test................................................................................ 5-37
Setting up an ADSL Verify Test ...................................................... 5-38
Running an ADSL Verify Test......................................................... 5-38
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Contents
ATU-C Test .................................................................................. 5-38
ATU-C Test Results...................................................................... 5-39
ATU-R Test .................................................................................. 5-40
ATU-R Test Results...................................................................... 5-40
Terminated WB Tests ....................................................................... 5-40
Setting Up a Terminated WB Test................................................ 5-41
Running a Terminated WB Test ................................................... 5-41
Saving Terminated WB Test Results............................................ 5-42
Impulse Noise Test ........................................................................... 5-42
Setting Up an Impulse Noise Test................................................. 5-43
Running an Impulse Noise Test.................................................... 5-43
Impulse Noise Test Results........................................................... 5-44
6 TDR Testing and Fault Location ............................................. 6-1
Introduction .......................................................................................... 6-1
Comparing Parametric Tests to the TDR Test...................................... 6-2
What Happens During a TDR Test: An Overview................................ 6-3
Length Measurements and VOP ....................................................... 6-3
Reflections ........................................................................................ 6-3
TDR Auto-Test..................................................................................... 6-4
Setting Up a TDR Auto-Test ............................................................ 6-5
Starting and Stopping a TDR Auto-Test........................................... 6-6
TDR Auto-Test Results .................................................................... 6-7
Saving TDR Auto-Test Results......................................................... 6-10
The TDR Toolbox................................................................................. 6-10
Running a Test in the TDR Toolbox................................................. 6-11
Saving TDR Test Results.................................................................. 6-11
Pair 1 Test......................................................................................... 6-11
Pair 1 and 2 Compare Test................................................................ 6-12
Pair 1 - 2 Difference Test.................................................................. 6-13
Pair 1 Monitor................................................................................... 6-14
Pair 2 to 1 Crosstalk Test.................................................................. 6-15
Displaying and Deleting Saved Traces ............................................. 6-16
Compare Recall and Pair 1 Test........................................................ 6-16
TDR Test Operating Tips ..................................................................... 6-17
Determining the VOP ....................................................................... 6-17
Double-ended Testing....................................................................... 6-18
Testing for Faults Close to the CopperPro........................................ 6-19
7 Saving Test Results ................................................................. 7-1
Introduction .......................................................................................... 7-1
Saving Test Results............................................................................... 7-1
Storage Limitations of Saved Result Files........................................ 7-1
Result File Header ............................................................................ 7-2
Storing Test Results Automatically .................................................. 7-4
Saving a Displayed Waveform or Frequency Graph......................... 7-5
Viewing Stored Test Results................................................................. 7-6
Viewing Text-based Results ............................................................. 7-6
Viewing All Results...................................................................... 7-7
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Viewing Results for a Particular Wire Center .............................. 7-8
Viewing Results for a Particular Period of Time.......................... 7-8
Erasing All Results....................................................................... 7-9
Viewing TDR Waveforms................................................................ 7-9
Deleting a Saved Waveform......................................................... 7-10
Viewing Stored a Frequency Sweep Graph...................................... 7-10
Deleting a Saved Frequency Graph.............................................. 7-11
Printing Test Results ............................................................................ 7-11
Uploading Test Results to a PC............................................................ 7-12
8 Updating the CopperPro with New Software.......................... 8-1
Introduction.......................................................................................... 8-1
Before You Begin ................................................................................ 8-2
Step One: Connect the Tester to a PC .................................................. 8-2
Step Two: Put the Tester in Download Mode ...................................... 8-2
Step Three: Update the Tester’s Software............................................ 8-3
Appendices
A Features and Specifications .......................................................... A-1
B Replacement Parts and Accessories ............................................. B-1
Index
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List of Tables

Table Title Page
1-1. International Electrical Symbols ........................................................ 1-7
2-1. Functions of the CopperPro Keys....................................................... 2-3
3-1. Generic Setup Parameters .................................................................. 3-7
3-2. Operating the Tester in Edit Mode..................................................... 3-9
4-1. User-Selectable Tests for the POTS Auto-Test.................................. 4-4
4-2. Voltage Test Setup Parameters........................................................... 4-9
4-3. Shorts & Grounds Test Setup Parameters .......................................... 4-12
4-4. Opens Test Setup Parameters............................................................. 4-15
4-5. RFL Test Setup Parameters................................................................ 4-22
4-6. Leakage Stress Test Setup Parameter................................................. 4-37
4-7. VF Noise Test Setup Parameters........................................................ 4-40
4-8. VF Loss Setup Parameter................................................................... 4-43
4-9. VF Longitudinal Balance Setup Parameters....................................... 4-46
4-10. VF Tone Test Setup Parameter .......................................................... 4-47
4-11. Types of VF Tones............................................................................. 4-49
4-12. SASS Test Key Commands................................................................ 4-50
4-13. Dial-Up Tests and Associated Subtests.............................................. 4-52
4-14. Dial-Up Test Setup Parameters .......................................................... 4-53
4-15. Smart-Pro Tests.................................................................................. 4-59
4-16. Smart-Pro Test Key Commands......................................................... 4-60
4-17. SASS Test Key Commands................................................................ 4-62
4-18. DATU Manual Termination Codes.................................................... 4-64
4-19. SASS Test Key Commands................................................................ 4-66
4-20. Manual Terminator Commands.......................................................... 4-72
5-1. Service Types for Qualification ......................................................... 5-4
5-2. Ping Results........................................................................................ 5-22
5-3. Ping Connection Type Setups ............................................................ 5-25
5-4. WB Noise/Level Test Setup Parameters ............................................ 5-29
5-5. WB Loss Test Setup Parameters ........................................................ 5-33
5-6. Longitudinal Balance Test Setup Parameters..................................... 5-35
5-7. Send WB Tone Test Setup Parameter ................................................ 5-37
5-8. Impulse Noise Test Setup Parameters................................................ 5-43
6-1. TDR vs. Parametric Fault Location Tests .......................................... 6-2
6-2. TDR Auto-Test Setup Parameters...................................................... 6-6
7-1. Storage Limitations of Saved Result Files ......................................... 7-2
B-1. Replacement Parts for the CopperPro Loop Tester ............................ B-2
B-2. Optional Accessories for the CopperPro Loop Tester........................ B-4
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List of Figures

Figure Title Page
1-1. Standard Accessories ......................................................................... 1-10
2-2. Back Panel ......................................................................................... 2-7
3-1. CopperPro Startup Screen .................................................................. 3-2
3-2. Main Menu......................................................................................... 3-3
3-3. Typical Setup Menu ........................................................................... 3-6
3-4. USER OPTIONS Menu ..................................................................... 3-10
3-5. System Setups Screen ........................................................................ 3-18
4-1. POTS Auto-Test Setup Screen........................................................... 4-2
4-2. POTS Auto-Test Summary Results.................................................... 4-6
4-3. POTS Toolbox ................................................................................... 4-8
4-4. Voltage Test Results: Idle POTS Line ............................................... 4-10
4-5. Continuous Voltage Test Result Screen ............................................. 4-11
4-6. Shorts & Grounds Test Results: Short................................................ 4-13
4-7. Opens Test Result: Good Pair ............................................................ 4-16
4-8. Adjusted Opens Test Screen............................................................... 4-18
4-9. Opens Test Result Screen: Possible Split or Water ............................ 4-19
4-10. Splits Test: Connection Diagram ....................................................... 4-20
4-11. Splits Test Result Screen.................................................................... 4-21
4-12. RFL Test Results: Fault Value and Position ...................................... 4-23
4-13. RFL Test Results: Double-sided Fault or Short ................................. 4-24
4-14. Two-Wire RFL Test Results: Tip Ground.......................................... 4-25
4-15. Two-Wire RFL Test Results: Distance to Fault ................................. 4-26
4-16. RFL Multiple Wire Gauge Entry Screen............................................ 4-27
4-17. Three-Wire RFL Test Results: Good Wire Strap ............................... 4-30
4-18. Three-Wire RFL Test Results: Distances........................................... 4-31
4-19. Three-Wire RFL Test: Good Pair Strap ............................................. 4-31
4-20. Three-Wire RFL Test Results: Distances........................................... 4-32
4-21. Load Coils Test Results...................................................................... 4-35
4-22. Load Coil Graph: 6 Loads.................................................................. 4-35
4-23. Leakage Stress Test Results: Faulty Pair............................................ 4-38
4-24. VF Noise Test Results........................................................................ 4-41
4-25. Power Harmonics Test Results........................................................... 4-42
4-26. Connection Diagram for the VF Loss Test......................................... 4-44
4-27. VF Loss Test Results ......................................................................... 4-45
4-28. Longitudinal Balance Test Results: Good Pair................................... 4-47
4-29. Send VF Tone Screen......................................................................... 4-48
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4-30. Dial-Up Test Toolbox........................................................................ 4-54
4-31. Smart-Pro N-Tone Slope Test Results............................................... 4-61
4-32. DATU EXP Loop Test Results.......................................................... 4-67
4-33. Terminator VF Auto-Test Selection Screen....................................... 4-69
4-34. Terminator VF Auto-Test Summary Results..................................... 4-69
4-35. Terminator VF Auto-Test Results: Smart Tone Loss ........................ 4-70
5-1. DSL Auto-Test Selection Screen....................................................... 5-3
5-2. DSL Auto-Test Setups Screen ........................................................... 5-4
5-3. DSL Auto-Test Summary Results: HDSL2....................................... 5-8
5-4. DSL Auto-Test Loss Results: HDSL2 Loop Attenuation.................. 5-8
5-5. DSL Auto-Test Loss Results: ADSL SNR Graph ............................. 5-10
5-6. DSL Auto-Test Loss Results: ADSL Bits/Tone Graph...................... 5-11
5-7. DSL Auto-Test Loss Results: All Service Types............................... 5-12
5-8. DSL Auto-Test Loss Results: Qualified Service List ........................ 5-13
5-9. DSL Modem Test Primary Results Screen: ADSL2+ Line................ 5-19
5-10. DSL Modem Test Secondary Results Screen: VDSL1.5 Line........... 5-19
5-11. DSL Modem Test Bits/Bin Graph: ADSL2+ Line............................. 5-20
5-12. DSL Modem Test Ping Results: ADSL2+ Line................................. 5-21
5-13. Primary Ping Setups Screen............................................................... 5-23
5-14. XDSL Toolbox .................................................................................. 5-28
5-15. WB Noise/Level Test Results: ISDN Crosstalk................................. 5-30
5-16. WB Noise/Level Test Results: Working ADSL Line ........................ 5-32
5-17. WB Noise/Level Test Results: VDSL Crosstalk................................ 5-32
5-18. WB Loss Test Results Screen............................................................ 5-34
5-19. WB Longitudinal Balance Test Results............................................. 5-36
5-20. WB Impulse Noise Test Results ........................................................ 5-44
6-1. TDR Auto-Test Results: Open........................................................... 6-7
6-2. TDR Toolbox..................................................................................... 6-10
6-3. Pair 1 and 2 Compare Test Result Screen.......................................... 6-13
6-4. Pair 1 Monitor Test Result: Intermittent Splice ................................. 6-14
7-1. Saved Results Selection Screen ......................................................... 7-4
7-2. Saved Results Screen: Viewing Text Results .................................... 7-6
7-3. Saved Results: All Text Results......................................................... 7-7
7-4. Saved Results: List of TDR Waveforms............................................ 7-9
7-5. Saved Results: List of Frequency Sweep Graphs............................... 7-10
8-1. Download Screen: Waiting for File ................................................... 8-3
8-2. Final Download Screen...................................................................... 8-4
B-2. Optional Accessories ......................................................................... B-6
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Chapter 1

Introduction

Using This Guide

This 990DSL CopperPro Series II Broadband Loop Tester Users Guide shows you how to operate the 990DSL CopperPro Series II Broadband Loop Tester (hereafter referred to as the “CopperPro”, “990”, or “tester”). It provides instructions for configuring the CopperPro and using it to precisely locate common faults on a loop and to verify the ability of a copper loop to transport various classes of high-speed data services.
This guide is intended for users who want to start using the CopperPro immediately with minimal instruction. It describes the main features of the tester and explains how to set up, operate, and care for it. For your protection, it is important that you observe all warnings and important safety information in this guide and on the tester itself.
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Introduction

The 990DSL CopperPro Series II Broadband Loop Tester is a portable, battery-operated handheld tester that is used for cable installation testing, fault location, and digital service qualification of outside plant (OSP) paired copper cables.
As a cable installation test tool, you can use the CopperPro with an external multiple-pair access module in a PC-controlled mode to perform automated, single-ended conformance testing of a newly installed cable according to operating company guidelines. If more rigorous conformance testing is required, you can use a second CopperPro with a multiple-pair access module at the far end of the cable to perform precision-terminated transmission testing.
As a fault location test tool, you can use the CopperPro to precisely locate common physical cable faults, including shorts, grounds, crosses, opens, splits, and pair imbalances that are caused by poor splice joints. The tester can also be used to expose corroded metallic faults on unused pairs. This type of problem, which is virtually undetectable by conventional meters, can eventually cause a pair to be noisy after it is cut into service.
The CopperPro is also a useful tool for helping you find the root cause of transmission problems, such as excessive loss and noise. Additionally, it can detect and identify loop treatment and fault-sectionalizing devices that are commonly installed on lines, such as range extenders (REGs), Network Interface Devices (NIDs), and Maintenance Termination Units (MTUs).
As a digital service qualification test tool, you can use the CopperPro to verify that a cable pair is suitable for voice frequency POTS services (such as Caller ID and analog modem data) and for special services, such as DDS, ISDN, T1, HDSL, HDSL2, HDSL4, ADSL, ADSL2, ADSL2+ and VDSL. The CopperPro uses voiceband, wideband, and broadband loss, Gaussian noise, impulse noise, and crosstalk measurements, as well as load coil detection and location capability to qualify copper pairs for these high-speed services.
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Introduction Introduction
1

Design Highlights and Features of the CopperPro

The CopperPro’s design and performance features are highlighted below.
Physical Features
Rugged, wide-temperature design that is specifically made for the harsh
OSP environment
Lightweight and compact in size (4 lbs.)
Replaceable internal option board for functional scalability
High contrast, sunlight-readable graphics display with a backlight
Large, tactile keys that provide an audible response when pressed
High capacity, rechargeable battery pack that provides a full eight hours of
operation
Modular field-replaceable test leads (one shielded pair for Broadband
tests, one unshielded pair for Voiceband and Wideband tests, and Ground)
Highly functional softcase, with integral test lead compartment and front
pouch for housing test module appliqués.
User Interface Features
One-button “test suite” menu for automated high-level testing
Comprehensive “toolbox” menu for individual, in-depth testing
Context-sensitive softkeys that provide easy navigation
Graphic pictorial test setup and results display for easy interpretation
Graphical loss, noise, and SNR displays with a scrolling cursor
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Continuous test result mode with large numerals and a relative-change
scale for marking and recording peak signal excursions
Remote control operation and program download capability through a
serial port
Test result storage and printout
User-settable fault limits with industry-standard defaults.
Test result upload in either column or tab-delimited format (for direct
import to spreadsheet program)
Testing Features
Integrated far-end-device control for automated, terminated testing
Double-ended “same-pair testing” capability (requires no control pair)
AC/DC Voltage, Shorts & Grounds, Opens, Leakage, and Resistance
Fault Location (RFL) physical tests
Load Coil, Noise, Loss, SNR, and Longitudinal Balance transmission tests
Impulse Noise test with E, F, and G filters
Voiceband (0 – 20 kHz), Wideband (10 kHz – 1.2 MHz), and Broadband
(1.2MHz – 20 MHz) transmission tests
PSD mask overlays that depict crosstalk patterns for common types of
interference
Quick, Single-ended ADSL DSLAM / modem verification, with data rate
prediction
Single-ended ADSL/2/2+ DSLAM Line test (requires 990-GM/2 ADSL2+
Golden Modem appliqué).
Single-ended VDSL DSLAM Line test (requires 990-GM/V VDSL
Golden Modem appliqué)
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Introduction Introduction
Automated dial-up testing that is compatible with a variety of central office (C.O.) tone-sending equipment
Full TDR capability with Auto-Test waveform interpretation software
Tracing Tone, Monitor, and a fully integrated Dial Set operation
Caller ID and automatic number ID (ANI) tests
Non-intrusive “footprint analysis” of service types on working pairs
1

Safety Information

The CopperPro is intended for use by qualified personnel only. The tester is designed for use with circuits that have a maximum of 350 VDC or peak AC, line-to-line or line-to-ground. Do not move the CopperPro from pair to pair while in a continuous testing mode, to prevent damage to the unit.
The following general safety precautions must be observed during all phases of operation, service, or repair of the CopperPro. Failure to comply with these precautions or with specific warnings in this guide violates the safety standards of design, manufacture, and intended use of the tester. Fluke Networks assumes no liability for the customer’s failure to comply with these requirements.
WWarnings
If this product is used in a manner not specified by the
manufacturer, the protections provided by the product may be impaired.
Never connect the CopperPro to a circuit when lightning
storms are nearby.
Do not open the case. There are no user-serviceable parts
inside.
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WWarnings
Should the LCD become damaged, the liquid crystal
material can leak. Avoid all contact with this material, especially swallowing. Use soap and water to thoroughly wash all skin and clothing contaminated with the liquid crystal material.
When using an AC power source, use only the supplied
AC Adapter/Charger to power or charge the CopperPro.
Do not use the CopperPro if it operates abnormally.
Protection may be impaired.
Inspect the CopperPro before using. Do not use it if it is
damaged.
When servicing the CopperPro, use specified replacement
parts only.
This product is not intended to be used to measure mains
voltages (CAT I, II, III or IV) and should only be connected to powered circuits where over-voltage protections have been incorporated.
When making measurements that require connection of
the green Ground test lead, always connect this test lead to a good Earth ground, C.O. frame ground, or cable sheath ground connection point.
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Introduction Introduction
Table 1-1 describes the international electrical symbols that are found on the CopperPro and used in this guide.
Table 1-1. International Electrical Symbols
Symbol Meaning
1
X
W
T
v
=
P
)
Warning: Risk of electric shock.
Important Information. See specific explanations where this symbol is displayed in this guide.
Equipment is protected by double insulation or reinforced insulation to protect the user against electric shock.
Battery should be recycled.
Do not mix with solid waste stream. Dispose using a qualified recycler or hazardous material handler.
Conforms to the requirements of the European Union and European Free Trade Association (EFTA).
Canadian Standards Association. Conforms to relevant safety standards in Canada and the United States.
This instrument contains a Nickel Metal Hydride battery pack. Fluke Networks subscribes to the U. S. Rechargeable Battery Recycle Corporation (RCRB) program. Contact your authorized Fluke Networks Service Center for recycling information.
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Care and Maintenance

The CopperPro is designed to be maintenance free. Treat it with care to ensure the best performance. The suggestions below will help you to fulfill the obligations of the warranty and enjoy the tester for many years.
Avoid rough handling
Although the CopperPro is designed for use in the rugged OSP environment and can absorb a generous amount of shock and vibration, avoid dropping the tester. If you must ship the tester, use the original packaging.
Clean carefully
The plastic casing for your CopperPro has a finish that should retain its durability for many years. To clean the tester, use a soft, slightly damp cloth. To remove any stains, use a mild soap. Never use detergents, solvents, or abrasive cleaners on the tester.

Service and Adjustment

Service and adjustment of the CopperPro should be performed by trained Fluke Networks service personnel only.
If you experience a problem with the CopperPro, visit the Fluke Networks Web site at www.flukenetworks.com
Solutions
call one of the following numbers to report a problem:
USA: 1-888-99-FLUKE (1-888-993-5853)
Canada: 1-800-363-5853
Europe: 00800 632 00 or +44 1923 281 300
Beijing: 86 (10) 6512-3435
Japan: +81-3-3434-0181
Singapore: +65-6738-5655
Anywhere in the world: +1-425-446-4519
Visit our website for the latest list of phone numbers.
1-8
page. You can also send email to support@flukenetworks.com or
. Click Support to display the Support
Page 23
Introduction Checking the Shipping Container
If the CopperPro requires repair, service center personnel will provide you with shipping information and repair prices. If the CopperPro is covered under warranty, it will be promptly repaired or replaced (at Fluke Network’s option) and returned to you, postage paid, at no charge. See the registration card for warranty terms. If the warranty has lapsed, Fluke Networks will repair the CopperPro for a fixed fee and return it, postage paid, to you.
1

Checking the Shipping Container

Remove the items from the shipping container and check that the package contains all of the standard accessories in the following list. Match each item with those shown in Figure 1-1. If any item is missing or damaged, contact your place of purchase.
990DSL CopperPro Series II Broadband Loop Tester
NiMH Rechargeable Battery Pack (installed; PN 665083)
Softcase
Power Supply INTL
Shoulder Strap
RS-232 Cable
12V Vehicle Battery Charger/Adapter
Line Cord (as appropriate for the country of usage)
Shielded Pair 1 Test Lead Set
RFL Strapping Cord
Wire Gauge (not shown)
This User’s Guide (not shown)
Warranty Registration Card (not shown)
For a list of replacement parts and optional accessories that you can order for your CopperPro, see Appendix B.
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990DSL Copper Pro Loop Tester and Holster
990D
SL
C
O PP
E L O
R
P
O
R
P
O
T
E
ST
E R
1
2
TE
ST
3
S T
A R
T
S
T O P
1
G
H I
4
J
5
P
Q
R S
7
T U
V
8
.
SPA
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*
0
#
4
HO
ME
BA
C K
P RINT
SCREE
N
SAVE
ENTER
RE
D
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LTS
U SER
OPTIO
NS
A B
C
2
D E
F
3
K L
DIA
M
L
N
O
6
W
X Y
Z
9
12V Vehicle battery/charger adapter
Softcase
Power supply INTL
NiMH rechargeable battery pack (installed)
Line cord
RFL Strapping Cord
Carrying Strap
RS-232 cable
Shielded Pair 1
Test Lead Set
Figure 1-1. Standard Accessories
elf75f.eps
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Introduction Technical Support
1

Technical Support

Fluke Networks offers a variety of support options to help you get the most from your CopperPro. If you require technical support, please have the following information available:
Your name and company
Model number and serial number of the CopperPro
A description of the problem and any error messages that appear on the
LCD.
For application or operation assistance or information about the tester, you can send email to support@flukenetworks.com
For operating assistance in the USA, call 1-800-28-FLUKE (1-800-283-
5853). This number is for Technical Support in theUS only.
To order accessories or to find out the location of the nearest Fluke Networks distributor or service center, call:
USA: 1-888-99-FLUKE (1-888-993-5853)
Canada: 1-800-363-5853
or call one of these numbers:
Europe: 00800 632 00 or +44 1923 281 300
Beijing: 86 (10) 6512-3435
Japan: +81-3-3434-0181
Singapore: +65-6738-5655
Anywhere in the world: +1-425-446-4519
Visit our website for the latest list of phone numbers.
You can also visit the Fluke Networks Web site at www.flukenetworks.com Click
Support to display the Support Solutions page.
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.
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Chapter 2

Controls and Connections

Introduction

This chapter describes the physical layout of the CopperPro. The chapter begins with an overview of the tester’s front, side, and back panels so that you know where the various controls and connectors are located and so that you can familiarize yourself with the functions of the keys and indicators. You will then learn how to connect the CopperPro to an external power supply and a printer and how to charge the tester’s internal battery pack.
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The CopperPro Loop Tester: at a Glance

This section acquaints you with the physical layout of the CopperPro.

Front Panel

Figure 2-1 identifies the elements on the tester’s front, top, and side panels. Following the figure are descriptions of the numbered items in the illustration.
Top connector panel
(test lead jacks)
LCD
Keypad
C
OPPERPRO SERIES
BROADBAND LOOP TESTER
3 4
PRINT SCREEN
SAVED
RESULTS
USER OPTIONS
3
MNO
WXYZ
9
#
4
HOME
BACK
DIAL
II990DSL
1
Side connector
2
panel
3
1
1
2 3
es T to St r
or Select T olbox / Setups
2
2
1
TEST
START STOP
ENTER
ABC DEF
1
2
GHI JKL
4
56
PQRS
TUV
78
.
SPACE
0
*
2-2
elf02f.eps
Figure 2-1. Top, Front, and Side Panels
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Controls and Connections The CopperPro Loop Tester: at a Glance
LCD
The LCD is a shock-mounted, sunlight-readable, ¼-VGA (320 x 240 pixel) graphic Liquid Crystal Display. A low-power Electro-luminescent (EL) module provides backlighting to the LCD.
The LCD has two areas:
Display area (item A)
This area displays the prompts, test and setup menus, test results, and messages.
Four softkey labels (item B)
These labels identify the screen-dependent function keys. To activate a function, press its softkey (1, 2, 3, or 4), which is located on the tester’s keypad directly below the label.
Keypad
The keypad is a sealed, waterproof membrane that has 29 keys. Table 2-1 describes the function of each key.
2
Table 2-1. Functions of the CopperPro Keys
Key Function
AB CD
K
2-3
Four rectangular numbered keys that are located directly under the LCD.
These are software-defined keys (called “softkeys”) that carry out commands related to the currently displayed screen. To locate the function of a key, look on the LCD directly above the key.
Starts the selected test and stops the currently running test.
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Table 2.1. Functions of the CopperPro Keys (continued)
Key Function
< = >
?
USER OPTIONS
O
PRINT SCREEN
N
Turns the LCD’s backlight on or off.
Turns the CopperPro on or off.
Shift key (yellow).
Some keys have two functions (for example, the BACK key). When you press and release the Yellow Shift key, then press a key that has two functions, the alternate function of the key is activated. The alternate function is printed in yellow letters above the key.
Causes the CopperPro to go “off-hook” on the T & R test leads and function as a telephone dial set. Hangs up when this key is pressed again.
> then O to display the USER OPTIONS menu.
Press
Has two functions:
Press N to access stored results files.
Press > then N to print the contents of the
currently displayed screen.
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Controls and Connections The CopperPro Loop Tester: at a Glance
Table 2-1. Functions of the CopperPro Keys (continued)
Key Function
HOME
M
Has two functions:
Press M to return to the previously displayed
screen.
2
L
Alphanumeric Keys
Press
Four directional arrow keys have the following functions:
To select a test or edit a parameter, press an arrow
key to move the cursor in the direction in which the arrow points (up, down, left, or right).
Press >. Then press I to decrease or G to
increase the contrast of the LCD.
Press >. Then press F to increase or H decrease
the volume of the speaker.
Does the following:
Selects test options.
Exits Edit mode
Provide a 12-key telephone pad so that you can enter numbers, the asterisk (*), and pound sign (#).
Press select an alphabetic character, the decimal, space, or dash. Press return to number entry mode.
> then M to display the Main menu (see
Figure 3-2).
>, then press the associated number key to
> again to exit alphabetic entry mode and
Note
To display an alphabetic character, press >, then continue to press the associated number key until the desired alphabetic character appears.
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Top Connector Panel

The top connector panel has one shielded dual test lead connector and three 2 mm single test lead connectors. These connectors are color-coded for easy identification. The test lead connectors are identified in Figure 2-1 as follows:
A Tip/Ring shielded test cable (black/red) B Ground test lead (green) C Tip 1 test lead (yellow) D Ring 1 test lead (blue)

Side Connector Panel

The side connector panel is protected from rain by a tethered plug that is attached to the holster. This panel has the following components, which are identified in Figure 2-1:
RS-232 port (item A)
A nine-pin male D-Sub connector with locking nuts. The RS-232 port and the supplied RS-232 cable are needed when you download programs from a PC to the tester and when you control the tester remotely from a PC. With a printer cable connected, the RS-232 port enables you to print serial data. This port also controls the optional 990-GM/2 and 990-GM/V Golden Modem appliqués.
DC power jack (item B)
A barrel jack that is used to power the tester externally and charge the battery. This jack accepts a 12-15 VDC center-positive voltage that is provided either by the supplied AC power supply or by the optional Vehicle Power Cord.
Charging status LED (C)
A bicolor (red and green) LED that indicates the charging status of the internal battery pack (see “Charging the Battery” for details).
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Controls and Connections The CopperPro Loop Tester: at a Glance
2

Back Panel

The tester’s back panel is shown in Figure 2-2. This panel contains a speaker (item A) and a microphone (item B). The speaker and microphone enable you to use the CopperPro as a dial set (see “Operating the Tester as a Dial Set” in Chapter 3 for instructions).
1
2
Figure 2-2. Back Panel
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Connecting the CopperPro

This section shows you how to connect the CopperPro to AC power, an automobile battery, a printer, and a PC.

Connecting to AC Power

When the tester is connected to AC power, you can use the power supply as a continuous power source. In this way, you can test for long periods of time without depleting the tester’s batteries.
To connect the CopperPro to AC power, follow these steps:
1. Plug the AC power cord into an AC outlet.
2. Connect the power cord DC Barrel plug into the DC connector. This
connector is located on the tester’s side panel (see Figure 2-1).
3. Do one of the following:
Turn off the tester to begin charging (see “Charging the Battery” for
details).
Turn on the tester and begin using.

Connecting to an Automobile Battery

To connect the CopperPro to a 12 VDC automobile battery, follow these steps:
1. Plug the male cigarette lighter plug on the Vehicle Power Cord into the
vehicle lighter socket.
2. Connect the DC barrel plug on the Vehicle Power Cord into the DC
connector. This connector is located on the tester’s side panel (see Figure 2-1).
3. Do one of the following:
Turn off the tester to begin charging.
Turn on the tester to begin using.
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Controls and Connections Connecting the CopperPro
2

Connecting to a Printer

To connect the CopperPro to a serial graphics printer, do the following:
1. Attach the nine-pin female connector on the optional printer cable to the
CopperPro D-Sub connector.
2. Attach the nine-pin male cable connector to the printer.

Connecting to a PC

If the CopperPro is connected to a PC, you can download and upload files and control the tester remotely from the PC. To connect the CopperPro to a PC, do the following:
1. Attach one end of the supplied RS-232 cable to the RS-232 port, which is
located on the tester’s side panel (Figure 2-1).
2. Attach the other end of the supplied RS-232 cable to an available port on
the PC.
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The Battery

The CopperPro operates on a replaceable NiMH battery pack. The battery typically provides between 16 to 24 hours of operating time. This section shows you how to check and recharge the battery.

Checking the Remaining Battery Capacity

To find out what the remaining capacity of the internal battery pack is, do the following:
1. Press > then
2. Select
The
Battery Status screen is displayed. This screen gives you the
following information about the internal battery pack:
Battery voltage (VDC)
Battery capacity (%)
Estimated remaining run-time (in hours, based on normal usage)
Battery temperature (°C)
After you turn on the tester, the startup screen displays this same status information about the battery.
In the upper right corner of the screen, the tester displays two icons, which indicate the following:
External power source in use (either AC power or not AC power)
Battery capacity.
O to display the USER OPTIONS menu.
Battery Status, then press L.
Note
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Controls and Connections The Battery
2

Responding to Low Battery Warnings

When the NiMH battery pack has about 30 minutes of operating time remaining, the tester issues a tone and displays a low-battery warning on the LCD. This warning overlays the currently displayed screen.
Note
To remove the warning, press L.
If the low battery warning appears while you are operating the tester, it is advisable to connect the CopperPro to an external power source within the next several minutes to guarantee that the currently displayed test data is not lost due to a power failure. If you continue to operate the CopperPro without an external power source, the tester issues a final distinctive audible tone and then powers itself off.

Charging the Battery

To charge the battery, either connect the CopperPro to AC power (see “Connecting to AC Power”) or connect it to an automobile battery (see “Connecting to an Automobile Battery”).
During operation from either external power source, the battery receives a “trickle” charge that allows you to operate the tester for extended periods of time without discharging the internal battery pack. When the CopperPro is connected to an external power source but turned off, the battery automatically undergoes a fast-charging cycle.
A full charging cycle can take between two to three hours to complete. The charging status LED on the side connector panel indicates the state of the battery charge as one of the following:
Flashing red: indicates that the battery is being prepared for fast charging,
and is in the “pre-charge” mode. This state lasts for several minutes before the battery enters fast charging mode. This state will be extended for extremely low voltage, low temperature, or high temperature battery conditions, with the fast charge mode beginning when the battery has reached the proper voltage and temperature range.
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Steady red: indicates that the battery is in fast-charging mode. In this
mode, it can take up to three hours for a completely discharged battery pack to charge.
Steady green: indicates that the battery is in the final stages of charging.
The first stage, which typically lasts for about 30 minutes, occurs after the fast-charging mode is the “top off” state. The final stage is the “trickle charge” state. In this state, the battery is fully charged. The CopperPro can be left in the trickle charge state for an indefinite period of time, without harm.
Note
Do not attempt to charge the battery at extremely low temperatures (see Appendix A).

Discharging Battery

To properly discharge the battery, you can leave the tester on until the battery drains or you can use the “Deep Discharge” facility. To use the discharge facility, complete the following:
1. Press > then O to display the
2. Select
Battery Status, then press L.
USER OPTIONS menu.
3. Press K.
4. Follow the on-screen instructions to disconnect the tester from the external
power source. Then, press A(
Okay).
5. Press K.
The tester begins to discharge the battery.
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Chapter 3
Setting Up and Operating the
CopperPro

Introduction

This chapter shows you how to set up the CopperPro so that it suits your particular testing needs and operating preferences. The chapter begins with an introduction to the menu system and shows you how to locate desired tests, operational functions, and setup parameters. The chapter concludes by showing you how to perform basic tasks, such as adjusting the speaker volume, changing the contrast and brightness of the LCD, and using the CopperPro to dial a telephone number.
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Turning the CopperPro On and Off

To turn on the CopperPro, make sure that the test leads are disconnected. Then, do the following:
1. Press =. This is the green On/Off key, which is located in the bottom left
corner of the keypad (see Figure 2-1).
The CopperPro startup screen (Figure 3-1) is displayed:
FLUKE
networks
Software Version : 1.00 Hardware Revision : 1.00 Installed Options : TDR, Wideband
Battery Charge Status : 25 % Estimated Run-time : 4 Hours
Self-Test in Progress …
Figure 3-1. CopperPro Startup Screen
CopperPro
The startup screen displays general information about the tester: the software version and hardware revision, installed options (if any), and battery status and estimated remaining run-time.
2. To turn the tester off, press = again.
Note
Should the tester fail to respond to the “OFF” key function for any reason, force the unit to power down by holding the key down for 5 to 6 seconds.
acy03s.eps
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Setting Up and Operating the CopperPro The Menus
3

The Menus

The CopperPro’s test selections, setup configurations, and results are accessed through a menu system. This section shows you how to display the menu. You will then learn how to display the test and setup menus.

Displaying the Main Menu

The
Main menu is the top-level menu. From this menu, you can access all of
the CopperPro’s setup and testing functions.
After you turn on the CopperPro, it conducts a series of self-tests, then displays the
Main menu (Figure 3-2). If the CopperPro is already turned on, you can
return to the then pressing M.
Main menu from anywhere in the menu hierarchy by pressing >,
Main
Figure 3-2. Main Menu
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From the
Main menu, you can access the following:
Auto-Tests
The menu lists the three automatic tests or Auto-Tests: POTS, DSL, and TDR, plus the DSL Modem Test. Each Auto-Test is comprised of a series of individual diagnostic tests that run automatically and in sequence with the press of a single key. The POTS, DSL, and TDR Auto-Tests are described in detail in Chapters 4, 5, and 6, respectively. The DSL Modem Test is described in Chapter 5.
“Toolbox” tests
Each “toolbox” contains a group of functionally related individual tests. The
POTS, XDSL, and TDR softkeys, which are located at the bottom of
the
Main menu, each let you access a group of tests. For descriptions of
the tests in the POTS, XDSL, or TDR toolbox, see Chapter 4, 5, or 6, respectively.
Note
When running a Continuous test, make sure that you connect the green Ground test lead to a good Earth ground, C.O. Frame ground, or cable sheath ground connection point. If you move the Tip & Ring test leads to different terminals during a Continuous test, always leave the Ground test lead connected to the ground point.
Test setup menus
The
Setups softkey provides direct access to the setup menu for a selected
(highlighted) test. For information on setting up a test, see the setup section for that test in Chapter 4, 5, or 6.

Displaying the Previous Menu or Screen

To display the previously displayed menu or screen, press M.

Displaying a Setup Menu

This section shows you how to display the setup menus for an Auto-Test and a test in a toolbox. For descriptions of the setup parameters found on these menus, see “Generic and Test-Specific Setup Parameters”.
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Setting Up and Operating the CopperPro The Menus
3
Auto-Test Setup Menu
To display the setup menu for an Auto-Test, do the following:
1. From the
Test.
2. Press D (
The
Main menu (Figure 3-1), press H to select the desired Auto-
Setups).
Setups menu for the Auto-Test you selected is displayed.
Toolbox Test Setup Menu
To display the setup menu for a test in a toolbox, do the following:
1. From the
A menu of tests in the selected toolbox is displayed.
2. Select the test that you want to set up. Then, press D(
The
Main menu, press A(POTS), B(XDSL), or C(TDR).
Setups).
Setups menu for the test is displayed.
Generic and Test-Specific Setup Parameters
Figure 3-3 shows a typical setup menu for a toolbox test (VF Noise). Every setup menu has two groups of parameters. At the top of the screen is the first group, which consists of three generic parameters (described in Table 3-1). The parameters are considered “generic” because they apply to all of the CopperPro’s tests.
You can change the value of a generic parameter from any setup screen (see “Editing the Setup for a Test”). Just be aware that when you save the change, it is stored in the tester’s memory and applies to every CopperPro test.
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Setups - VF Noise
Facility Cable No. - NPG5804 Pair / Terminal No. - 1001 CopperPro Pair No. - 1
Term. Impedance - 600 Ohms Measurement Filter - C-Message Nm Pass Thresh. - 20 dBrn PI Pass Thresh. - 80 dBrn
Edit
Restore Defaults
acy07s.eps
Figure 3-3. Typical Setup Menu
Beneath the generic setup parameters is a second group of setup parameters. The parameters in this group are specific to the selected test. Look at the
Setup-VF Noise screen, which is shown in Figure 3-3. The four parameters on
the bottom of the screen apply to the VF Noise test only. For descriptions of the setup parameters for a particular test, refer to the table in the setup section for that test.
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Setting Up and Operating the CopperPro The Menus
Table 3-1. Generic Setup Parameters
Parameter Description
Facility Cable No. This number identifies the cable name of the pair on
which the test is being conducted.
In the highlighted field, supply the alphanumeric cable name (up to 24 characters maximum).
Pair/Terminal No. This number identifies the specific single cable pair,
the cross-box binding post, or the inside terminal number on which the test is being conducted.
In the highlighted field, supply the number (five digits maximum).
CopperPro Pair No. This number identifies the CopperPro test lead pair.
In the highlighted field, type a 1 (for T & R) or a 2 (for T1 & R1, if no external multiple-pair access modules are attached).
3
Editing the Setup for a Test
To edit the setup for a test, complete the following:
1. To change the value of a generic parameter, refer to the information in
Table 3-1 and complete the following for each parameter you want to change:
a) Press F or H to select the parameter. Then, press A(
The tester is now in Edit mode.
b) In the highlighted field, use the keypad to type the desired value.
When you finish, press L.
The values are saved in the tester’s memory and apply to all CopperPro tests until you change them.
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2. To change the value of a test-specific parameter, complete the following:
a) Press F or H to select the value you want to change. Press A(
The tester is now in Edit mode.
Note
Consult Table 3-2, which provides some helpful tips for operating the tester in Edit mode.
b) Do the following:
If the parameter you want to change has a fixed group of choices,
press F or H until the desired choice appears in the field. Then, press L to save the selection.
OR
If the parameter has an alphanumeric field, a blinking cursor
appears on the first (left-most) character in the field. To change the parameter’s value, use the keypad to type the new value. As you type each character, it appears in the field and the cursor advances to the next position, allowing you type the next character. When you finish, press L to save the change.
Edit).
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Setting Up and Operating the CopperPro The Menus
Table 3-2. Operating the Tester in Edit Mode
If you want to Do this
Put the tester in Edit mode Press A(Edit).
3
Enter numbers, an asterisk (*), or a pound sign (#)
Enter alphabetic characters Press > to put the tester in alphabetic text
Exit alphabetic text entry mode and return to numeric entry mode
Move the cursor forward one position without changing the displayed character
Move the cursor backward one position without changing the displayed character
Move the cursor back one position and overwrite the previous character
Exit Edit mode and save the changes
Type the values directly from the keypad by pressing the number keys, asterisk (*), or pound sign (#).
entry mode. Then, press the key with the desired alphabetic character. Keep pressing the key until the desired alphabetic character is displayed.
Press >.
Press G.
Press I.
Press M.
Press L.
Exit Edit mode, without saving the changes
Restore factory default setup values
Press A(Edit).
Press D(Restore Defaults).
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Configuring the Tester

This section shows you how to configure the CopperPro so that it functions appropriately for your particular work environment and testing situations. The
USER OPTIONS menu (Figure 3-4) lists the options available for configuring
the tester and customizing it to your needs.
Zero Leads
Batter Status
System Version
Phone Numbers Program Download
Compan Info.
Power-Save Timers
RS232 Port Setup
Saved
Results
Language & Units
Date / Time
Self-Test
(Test Lead calibration)
Select function, then press Enter; or press System Setups.
Initialize
Bluetooth
Upload
Setups
Restore All
Defaults
Figure 3-4. USER OPTIONS Menu
System Setups
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Function Keys

Initialize Bluetooth initializes the optional Bluetooth Communications
modules connected to the tester and a PC, for wireless remote control or upload operation.
Upload Setups uploads stored setups to a PC via the serial port.
Restore All Defaults resets all setup options to factory defaults.
System Setups allows entry of operator name, wire center, location,
and job number (refer to “Creating a Custom Header for Test Result Files” later in this chapter).
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Setting Up and Operating the CopperPro Configuring the Tester
3

Setting the Date and Time

To set the date and time, follow these steps:
1. Press >, then O to display the
2. Select
3. Press H to move the cursor down to the
4. Press H to move the cursor down to the
5. Press F to move the cursor up to the
Date/Time. Press L.
The
Date/Time menu is displayed.
A(
Edit). Then, press G to select one of the following formats for
displaying the time:
12-hour (default)
24-hour
Press L to save your selection.
A(
Edit). Then, press G to select one of the following formats for the date:
MM/DD/YYYY
DD.MM.YYYY
Press L to save your selection.
To do this, complete the following:
a) Press A(
save the value.
Edit). In the Hour field, type the hour. Then press L to
USER OPTIONS menu (Figure 3-4).
Current Time field and set the time.
Time Display Mode field. Press
Date Display Mode field. Press
b) Press G to move the cursor to the Minutes field. Press A(
the minutes, then press L to save the value.
c) If you selected
cursor to the Time of Day field. Press A( or
PM, then press L to save the selection.
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12-hour as the time format, press G to move the
Edit). Press H to select AM
Edit). Type
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6. Press H to move the cursor to the
do this, complete the following:
d) Press A(
month (or day, if you selected DD.MM.YYYY as the display mode). Press L to save.
e) Press G to move the cursor to the next field. Press A(
number for the current day (or month), then press L to save.
f) Press G to move the cursor to the Year field. Press A(
year, then press L to save.
Your tester is now programmed with the current time and date.
Edit). In the first field, type the number for the current
Current Date field and set the date. To
Edit). Type the
Edit). Type the

Setting a Timer to Conserve Power

To conserve battery power, you can program a timer that automatically switches the tester into low-power mode or power-down mode after a specified period of inactivity.
The CopperPro has two timers:
“Snooze” Timer
Causes the CopperPro to go into low-power mode if no keypad activity is detected for the user-specified time period. When the time elapses, the tester emits a distinctive tone and the display goes blank.
Press any key to reactivate the tester and reset the timer.
“Power Down” Timer
Causes the CopperPro to automatically turn off if no keypad activity is detected for the user-specified time period. The tester emits distinctive tone when the time elapses and turns itself off.
Press
= to turn the tester back on.
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Setting Up and Operating the CopperPro Configuring the Tester
To set a timer, follow these steps:
3
1. Press >, then O to display the
2. Select
3. To change a timer’s setting, position the cursor on the timer. Then, press
4. Supply the desired period of inactivity. Then, press L to save the value.
Power-Save Timers. Press L.
A(
Edit).
The default period of inactivity is 10 minutes for the Snooze timer and 20 minutes for the “Power Down” timer.
USER OPTIONS menu (Figure 3-4).
Note

Selecting a Language and Associated Units of Measure

The CopperPro displays and prints information in the following languages:
English (U.S., U.K., and Canada)
Spanish
French (France and Canada)
Portuguese (Brazil)
German
Danish
The tester also displays length in different units of measure.
When you select a language for the tester’s displays, the units of measure associated with that language (and country) are automatically chosen. These include units of measure for temperature, distance, and VF Noise, as well as conductor names and the typical wire gauges that are employed for the language/country you selected.
The default language for the tester’s displays is
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To change the language and associated units of measure, complete the following:
1. Press > then O to display the
2. Select
Language & Units. Press L.
The cursor is positioned on the
3. Press A(
Edit). Then, press G to display the desired language/country.
USER OPTIONS menu (Figure 3-4).
Language field.
Press L to save your selection.
The language you selected now appears in the Language field. The units of measure associated with that language are also displayed.

Creating a Phone List

You can create and store a list of telephone numbers that you use frequently. The list can save you time when you run the dial-up tests described in Chapter
4. The tester can store up to 20 telephone numbers. If a number changes or is no longer needed, you can edit it or delete it from the list. This procedure shows you how to create (add), delete, and edit phone numbers.
To create a phone list:
1. Press > then O to display the
2. Select
3. Press
Phone Numbers. Press L.
Add Number.
4. Use the tester’s keypad to type the number, then press L.
USER OPTIONS menu (Figure 3-4).
The number is added to the phone list.
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Setting Up and Operating the CopperPro Configuring the Tester
To delete a phone number:
1. Select the number that you want to delete.
3
2. Press
To edit a phone number or notes in the Remarks field:
1. Press the I or G key to select the
2. Press the I or G key to move the cursor to the desired position within the
3. Press L when done.
Delete Line.
The selected number (and associated information in the “Remarks” column) is removed from the phone list.
Number or Remarks field. Then, press
A(
Edit).
selected field. Do the following:
To type numbers, the asterisk (*), and pound (#) characters, press the
desired key.
To type alphabetic characters (uppercase only), press >, then press
the desired key.
To put in a space, press >, then press 0.
To toggle between alphabetic and numeric entry modes, press >.
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Storing the Serial Number and Property Information

If desired, you can store the serial number and owner information for your CopperPro in the tester’s memory.
To store property information for the tester, follow these steps:
1. Press > then O to display the
2. Select
Company Info. Press L.
The
Company Info. screen is displayed. The cursor is positioned on the
Name field.
USER OPTIONS menu (Figure 3-4).
3. To supply information on this screen, complete the following:
Note
Zipcode and Phone No. can consist of up to 16 alphanumeric
characters. All other parameters can consist of up to 30 alphanumeric characters.
a) Position the cursor on the desired field. Then, press A(
Edit).
b) Use the keypad to enter alphabetic or numeric information.
To enter alphabetic information, press > to put the tester in Shift mode. Then, press the desired alphabetic key until the character you want is displayed. Press G to advance the cursor to the next position and type the next character. Continue in this manner until the desired information is displayed.
To enter numeric information, press the desired number key. Press G to advance the cursor to the next position and type the next number. Continue in this manner until all of the information you want is displayed.
c) Press L to save.
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Setting Up and Operating the CopperPro Configuring the Tester
3

Configuring the Serial Port

If you want to print, download and upload files, or operate the CopperPro remotely, you need to enable communications between the tester and an external PC or printer.
To configure the tester’s serial port for communications with a PC application or serial printer, complete the following:
1. Press > then O to display the
2. Select
3. The
4. To change the information on this screen, complete the following for each
RS232 Port Setup. Press L.
RS-232 Port Setup screen is displayed. The cursor is positioned on
the
Baud Rate parameter.
The baud rate is pre-configured at 38.4 kb/s for PC uploading and downloading operations. Printer baud rates are internally preset for the Seiko DPU-414 and DPU-411 printer choices.
parameter:
a) Position the cursor on the parameter, then press A(
b) Press G until you display the desired choice.
c) Press L to save your selection.
USER OPTIONS menu (Figure 3-4).
Note
Edit).

Creating a Custom Header for Test Result Files

You can create a custom header for your test result files. The purpose of the header is to identify the operator, company name, test site, and job number. When you view or print a test report, the information that you supply in the following procedure can be selected to appear in the header of the file. This information applies to all of your saved result files until you change it.
To create a header, follow these steps:
1. Press > then O to display the
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USER OPTIONS menu (Figure 3-4).
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2. Press D(
The parameters. The cursor is positioned on
System Setups). Press L.
System Setups screen (Figure 3-5) is displayed. This screen has four
Operator Name.
Note
The information you supply for each parameter on this screen can be up to 30 alphanumeric characters long.
System Setups
Operator Name ­Wire Center - FLEETWOOD CO Location - 2144 Adams St. Job Number - 1021-4443
To include Operator Name, Location, & Job Number in Saved Test Results Header, press
Edit
Figure 3-5. System Setups Screen
"Include All" below :
Include All
List Wire Centers
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3. To supply an operator name, press A(Edit). In the Operator Name field,
type the name. When you finish, press L.
Note
Consult Table 3-2 for assistance with operating the tester in the Edit mode.
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Setting Up and Operating the CopperPro Configuring the Tester
3
4. Press H to move the cursor to desired information. When you finish, press L.
Wire Center defines the primary work location, such as a Central
Office Exchange, Cross-Connect Box, or Inside Terminal name. The
tester automatically includes the information that you supply for
Center in the header.
5. Press H to move the cursor to desired information. When you finish, press L.
6. Press H to move the cursor to the desired information. When you finish, press L.
7. To include the information you supplied for the
Location, and Job Number in the header for your result files, press
C(
Include All).
If you do not press C( information you supplied for
Include All), the tester includes only the
Wire Center. Press A(Edit) and supply the
Note
Location. Press A(Edit) and supply the
Job Number. Press A(Edit) and supply
Operator Name,
Note
Wire Center and a timestamp.
Wire
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Performing Basic Operations

This section shows you how to perform basic CopperPro operations so that you can quickly get started using the tester. Read this section before you run any tests.

Calibrating the CopperPro

To ensure maximum accuracy of test results, you should calibrate the CopperPro at the start of the day, whenever a significant temperature change occurs, or before you make extremely critical measurements.
The Zero Leads utility is a test lead calibration function that allows the CopperPro to compensate for test lead resistance and capacitance in subsequent Resistance Fault, RFL, and Opens measurements. The constants generated from this test are stored in non-volatile memory and are retained even after you turn off the tester.
To calibrate the CopperPro, complete the following:
1. Press > then
2. Select
3. As instructed, connect the Pair 1 and Ground test leads together, then
press K.
4. When prompted, disconnect the test leads, then press K.
If no faults are detected, a “Zero Leads Completed” message is displayed. If a problem with measurement values is detected, an error message describing the problem is displayed.
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O to display the USER OPTIONS menu (Figure 3-4).
Zero Leads. Press L.
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Setting Up and Operating the CopperPro Performing Basic Operations
3

Turning the Backlight On and Off

When you use the tester in low light conditions, you can turn on the backlight for better viewing.
To turn the backlight on and off, press <. This key is located halfway down the keypad on the left side of the front panel (see Figure 2-1).
To display the screen in reverse video so that it is easier to view in low-light conditions, press > then <. To return to normal video, press > then < again.

Adjusting the Contrast of the LCD

To adjust the contrast of the LCD, complete the following
1. Press >.
Note
This is the yellow Shift key, which is located in the lower right corner of the keypad (see Figure 2-1). In the lower left corner of the screen, the
word “Shift” appears to indicate that the tester is in Shift mode.
2. Press I to decrease the contrast or G to increase the contrast.
3. After the level of contrast is acceptable to you, press > again to save the setting.
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Adjusting the Volume of the Speaker

The CopperPro has a speaker that emits a distinctive sound when a key is pressed or when certain testing operations are being performed.
To increase or decrease the volume of the sound, do the following:
1. Press >. Then, press F to increase the volume or H to decrease the
volume.
When you press the arrow key, the speaker emits a tone at the newly adjusted volume, giving you a sample of the level of sound.
2. When the volume is acceptable to you, press > again.
The new setting is saved in memory and remains in effect even after you turn off the tester.

Displaying System Information

To find out what version of software you have or what options are installed on the tester, complete the following:
1. Press > then
2. Select
The
System Version screen displays the following information about the
tester:
Software version loaded
Top assembly hardware revision
Installed options (if any).
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O to display the USER OPTIONS menu (Figure 3-4).
System Version. Press L.
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3

Operating the Tester as a Dial Set

To operate the CopperPro as a dial set, do the following:
1. Turn on the CopperPro.
2. Connect the T (Tip) and R (Ring) test leads to a working POTS line. If the line is a ground-start line (as opposed to loop-start), connect the G (Ground) test lead to the cable sheath or C.O. ground.
3. Press ?. The Dialing Mode Selection screen is displayed.
4. Do one of the following:
To automatically dial the number, press A(
number from the list, then press K.
To manually dial the number, press B(
number from the keypad.
5. When you finish dialing, turn the tester over.
You can now use the speaker and microphone as a standard handset.
Note
If the volume of the speaker needs to be adjusted, see “Adjusting the Volume of the Speaker”, earlier in this chapter.
Auto-Dial). Select the
Manual Dial). Then, dial the
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Running a Self-Test

The self-test is a rigorous test of the internal CopperPro hardware. It is a good idea to periodically run a self-test to verify that your tester is operating properly. If the self-test fails, a diagnostic message is displayed.
The CopperPro has the following self-tests:
POTS self-test
WB self-test
TDR self-test
To run a self-test, complete the following:
1. Press > then
2. Select
3. Press the softkey for the self-test that you want to run. Then, press K.
O to display the USER OPTIONS menu (Figure 3-4).
Self-Test. Press L.

Printing Displayed Results and Setup Information

You can print any setup information or test result screen that is currently displayed on the tester’s LCD. To do this, follow these steps:
1. Connect one end of the optional serial printer cable to the CopperPro’s
RS-232 port. Connect the other end to the serial printer.
2. Select the printer type in User Options, “RS232 Port Setup”.
3. Display the setup or result screen that you want to print.
4. Press > then N (“Print Screen” alternate function).
5. Press A (Printer) to print the screen to the connected printer.
The contents of the currently displayed screen are sent to the printer.
If you want to print test results that are saved in the tester’s memory, see “Saved Test Results” in Chapter 7.
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3

Transferring a Screen Image to a PC

To transfer any screen image to a PC in the in the “.BMP” file format (for viewing or printing to a non-supported printer):
1. Connect the supplied serial cable to the CopperPro’s serial port and a PC COM port.
2. Display the desired CopperPro screen for transfer.
3. On the PC, open a standard ASCII data communications program (HyperTerminal, TeraTerm, etc.). Set up the program as follows:
Baud Rate = 38,400 bps.
8 Data bits, 1 Stop bit, No Parity.
Set data transfer mode to the XMODEM Receive File format, with
CRC enabled.
Name the file with a “.BMP” file extension.
4. On the CopperPro, press >, then N (“Print Screen” function). A message is displayed prompting you to start the file transfer.
5. Start the PC communications program XMODEM file transfer. The “.BMP” screen file begins transferring.
6. When complete, open the transferred file using a standard graphics program (for example, Microsoft Paint or PowerPoint).
The graphics file can then be viewed or printed on any attached Windows­compatible printer.
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Chapter 4

POTS Testing and Fault Location

Introduction

This chapter shows you how to use the CopperPro tester to identify and locate common physical problems on OSP copper pairs, and how to qualify lines for POTS service. The chapter begins by showing you how to set up and run a POTS Auto-Test. The POTS Auto-Test is comprised of a sequence of individual parametric tests that run automatically. Results from this test can give you a quick overall assessment of the performance characteristics of either a spare or working POTS pair.
The chapter then describes the individual tests in the POTS toolbox. This toolbox contains a group of specialized tests that provide detailed information to help you diagnose specific problems in a cable. In the POTS toolbox, you will find two groups of tests: copper media (DC) tests and transmission (AC) tests. The copper media tests are designed to identify and locate physical voltage, resistance, and capacitance faults, and test for continuity in a cable. The transmission tests provide accurate measurements of signal loss, metallic noise, power influence, and longitudinal balance to help you uncover root problems affecting signal transmission.
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POTS Auto-Test

The POTS Auto-Test is a sequence of user-selectable single-ended parametric and transmission tests. The test can be run on either spare or working POTS pairs, with the appropriate selected tests automatically performed. It is an ideal tool to qualify POTS pairs, as well as providing an overview for fault analysis.
Table 4-1 lists the individual tests that comprise the POTS Auto-Test. All but the first two tests are user selectable, which gives you the flexibility to customize an Auto-Test that fits your particular testing situation.

Setting Up a POTS Auto-Test

To set up a POTS Auto-Test, complete the following:
1. From the
2. Press D(
Main menu, select the POTS Auto-Test.
Setups).
The
SetupsPOTS Auto-Test screen 1 (Figure 4-1) is displayed:
Figure 4-1. POTS Auto-Test Setup Screen 1
Two groups of setup parameters are listed on this screen. The first group consists of the generic setup parameters, and the second group lists the tests that you can run under the POTS Auto-Test (refer to Table 4-1).
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3. If desired, supply a value for each generic setup parameter.
Note
Table 3-1 describes the generic setup parameters. If you need instructions for changing their values, see “Editing the Setup for a Test” in Chapter 3.
4. Select the tests that you want to include in the Auto-Test. For each test, do the following:
4
a) Press F or H to select the test. Then, press A(
b) Press F or H to select
do not want to include the test.
c) Press L to save your selection.
To restore the factory default values of the setup parameters, press D(
Restore Defaults).
To change the setup for any of the individual tests, see “Editing the Setup for a Test” in Chapter 3. Individual test default settings are for POTS service qualification.
There is a second screen of setups for the POTS Auto-Test, accessible by pressing C ( Test, plus other setup parameters on the second setups screen.
More). Table 4-1 lists the tests you can include in the POTS Auto-
Y if you want to include the test or N if you
Note
Edit).
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Table 4-1. User-Selectable Tests for the POTS Auto-Test
Test Description Settings (default in bold)
Voltage Measures AC and DC
voltages on all legs of spare or working pairs.
Shorts & Grounds Measures resistance
between all legs of spare pairs.
Opens Measures capacitance on
spare pairs, converting to distance based on the Cable Type selected.
Load Coils Detects the number of
coils and approximate distance to the first, on spare or working POTS pairs, plus a frequency response graph.
Loop Devices Detects the presence of
loop treatment devices, fault-sectionalizing devices, and Mechanical Bell Ringers on spare or working POTS pairs.
No choice, always run.
No choice, always run.
(N/A on working pairs)
Select Y to enable the test
Select N to disable the test.
(N/A on working pairs)
Select Y to enable the test
Select N to disable the test.
Select Y to enable the test
Select N to disable the test.
VF Long. Balance Measures resistive and
capacitive balance of the pair to Ground, on spare or working POTS pairs.
Loop Current Measures Loop Current,
Ring-Ground Current, and cable sheath Ground resistance on working POTS pairs.
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Select Y to enable the test
Select N to disable the test.
Select Y to enable the test
Select N to disable the test.
(N/A on spare pairs)
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Table 4-1. User-Selectable Tests for the POTS Auto-Test (continued)
Test Description Settings (default in bold)
4
VF Noise Measures Metallic Noise
and Power Influence (P.I.) on spare or working pairs. Measures Dial-up Noise if QT number entered in Setup screen 2.
VF Loss Measures Dial-up VF
Loss on working POTS pairs, if Milliwatt number entered in Setup screen 2.
VF Noise Quiet Term. #
VF Loss Milliwatt # Milliwatt or N-Tone sweep
VF Noise Test Delay
VF Loss Test Delay Post-dialing delay prior to
Cable Type Required by Opens test Select from Cable Type list
Quiet Termination phone number. (Setup screen 2)
number. (Setup screen 2)
Post-dialing delay prior to running VF Noise test. (Setup screen 2)
running VF Loss test. (Setup screen 2)
Select Y to enable the test
Select N to disable the test.
Select Y to enable the test
Select N to disable the test.
(N/A on spare pairs)
Enter number to enable test on working POTS pairs.
Enter number to enable test on working POTS pairs.
Enter number of seconds to delay after dialing, prior to running test.
Enter number of seconds to delay after dialing, prior to running test.
Cable Gauge Required by Load test Select from Cable Ga. list
Cable Temperature Required by Load test Enter Cable Temperature
Measurement Mode
Required by S&G Test Select Normal for cables
with normal levels of P.I.; Select High AC Rejection for cables with high P.I, or when the sheath is conducting high AC current such as that caused by unbalanced 3-phase power loading in the vicinity.
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Running the POTS Auto-Test

You can start a POTS Auto-Test in one of two ways:
From the
Main menu (Figure 3-2), select POTS Auto-Test. Then, press
K.
OR
From the
Setups - POTS Auto-Test screen, press K.
The POTS Auto-Test begins, running each of the tests that you specified in the setup.
To stop a POTS Auto-Test at any time, press K.

POTS Auto-Test Results

While Auto-Test is running, the tester displays the test it is currently performing. When Auto-Test is completed, a Test Summary screen is displayed, showing each test and whether it passed or failed, as shown in Figure 4-2:
Figure 4-2. POTS Auto-Test Summary Results
Note
N/Ain the Results column indicates that the test was selected but not run because of excessive voltage or resistance on the pair. “N/S” indicates the test was not selected in Auto-Test Setups.
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If one or more tests fail, the cursor is positioned on the first failed test. The failed test is highlighted in steady, reverse-video format, with a flashing “FAIL” indicator. If all tests pass, the cursor is positioned on the first test in the list, and that test is highlighted.
To view the summary result for a test, press F or H to scroll through the list of tests. As the cursor is positioned on the name of a test, it is highlighted and its summary result is displayed in the upper right corner.
To view the details behind a summary result, press F or H to position the cursor on the name of the test, then press A(Details).
To page directly to the next test “Details” screen, press H.
To view the setup for a test, press F or H to position the cursor on the name of the test, then press D(
Setups).
4

Saving POTS Auto-Test Results

Auto-Test results, unlike individual test results, are not automatically saved. To save the POTS Auto-Test results, do the following:
1. From the Test Summary screen, press C (
2. Enter the following Test Identification information:
Job # (enter up to 16 alphanumeric characters)
Cable (enter up to 16 alphanumeric characters)
Pair (enter up to 16 alphanumeric characters)
3. Press B(
The POTS Auto-Test results are now saved as Text Results in non-volatile memory, with failing results flashing. In a printout, failing results are preceded by an “*” for easy identification.
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Save Results).
Save Results).
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The POTS Toolbox

The POTS Toolbox includes the same tests that are available in the Auto-Test (see Table 4-1) as well as other fault location tests. This section introduces the POTS toolbox tests, shows you how to run them, and describes their results.

Running a Test in the POTS Toolbox

From the Main menu, press A(POTS) to display the POTS toolbox
(Figure 4-3). Press an arrow key to select the desired test, then press K.
OR
Display the setup menu for the desired test (see “Displaying a Setup
Menu” in Chapter 3), then press K.
To stop a running test, press K.
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Figure 4-3. POTS Toolbox
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4

Voltage Test

The Voltage test gives you a “snapshot” measurement of AC and DC voltages on each leg of a pair. The test can identify hazardous voltage, an idle or busy POTS line, a Special Service circuit “footprint”, or a cross-to-battery fault.
Setting Up a Voltage Test
To set up a Voltage test, select the test on the POTS Toolbox and press D(
Setups). Refer to Table 4-2 for Voltage test setup parameters.
Table 4-2. Voltage Test Setup Parameters
Parameter Settings (default in bold)
ACV Hazard. Volt Threshold ≥50 VAC (Range = 40 to 120)
ACV Pass Thresholds - TR:
TG & RG:
DCV Hazard. Voltage Threshold ≥190 VDC (Range = 70 to 200)
DCV Pass Threshold ≤3 VDC (Range = 1 to 20)
DCV Test Impedance 100 Ke (Std. Telephony impedance)
DCV Idle POTS Voltage Range High side = -60 to -44 VDC
DCV Busy POTS Voltage Range High side = -44 to -26 VDC
3 VAC (Range = 1 to 30) 25 VAC (Range = 1 to 30)
1 Me (Compatible with 965DSP™)
10 Me (Compatible with DVMs)
Low side = 4 to -4 VDC (Range = 0 to ± 99 VDC) (Absolute value of Low < High)
Low side = -4 to -25 VDC (Range = 0 to ± 99 VDC)
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Voltage Test Results
To run a Voltage test, select the test on the POTS Toolbox and press K. When completed, voltage results for all legs are displayed as shown in Figure 4-4:
Figure 4-4. Voltage Test Results: Idle POTS Line
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An Idle POTS line was detected in this test, as is shown in the status area in the upper right corner. Also, voltage readings are reported that are outside the acceptable limits for a spare pair (as defined in Setups). These readings are shown on the diagram in flashing, reverse video format for emphasis.
From the result screen, you can do the following:
Press A(
Contin. DCV) to obtain continuously updated DCV values for
any selected leg (see “Running a Continuous Voltage Test” for details).
Press B(
Press D(
Contin. ACV) to obtain continuously updated ACV values.
Monitor Line) to non-intrusively monitor the pair using the
tester’s built-in speaker (see “Monitor Line Test” later in this chapter).
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Running a Continuous Voltage Test
To continuously monitor DC voltage on a pair, do the following:
4
1. Press A(
The
Figure 4-5 shows a continuous DCV value for the T-R leg. The bar graph plots real-time voltage variations against the reference (center) value of the initial reading. Peak voltage excursions are recorded as half-tone shaded portions of the bar, with excursions beyond the scale marked as “Min” and “Max” values. The current reading is shown in large, solid black numbers. Each scale mark on the bar graph corresponds to one unit of measure (in this case, 1 volt) of the parameter.
Contin. DCV).
Continuous DCV screen (Figure 4-5) is displayed.
Figure 4-5. Continuous Voltage Test Result Screen
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2. To continuously test another leg, press B(
3. To re-center a reading that has drifted, press D(
4. To stop a continuous test, press K or M.
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TG) or C(RG).
Set New Reference).
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Shorts & Grounds Test

The Shorts & Grounds test provides a “snapshot” measurement of the resistances between each leg (TR, TG, and RG) of a pair.
Setting Up a Shorts & Grounds Test
To set up a Shorts & Grounds test, select the test on the POTS Toolbox and press D(
Resist. Fault Pass Threshold ≥150 Ke (Range = 2 to 9999)
Cable Gauge 19, 22, 24, 26, or 28 AWG
Cable Temperature 68° F (Range = –99 to 199)
Measurement Mode Normal or High AC Rejection
Setups). Refer to Table 4-3 for test setup parameters.
Table 4-3. Shorts & Grounds Test Setup Parameters
Parameter Settings (default in bold)
(See POTS Auto-Test Setups for details)
Shorts & Grounds Test Results
To run a Shorts & Grounds test, select it on the POTS Toolbox and press K.
In Figure 4-6, the Shorts & Grounds test detected a short ( the pair, due to a fault resistance reading (
500 Ω) that is outside the acceptable
limits (as defined in the setup for the test). This reading is shown in flashing, reverse video format.
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Tip-Ring Short) on
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Figure 4-6. Shorts & Grounds Test Results: Short
To run additional tests directly from this screen, do the following:
4
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Press A(
Press B(
expose high resistance oxidized copper faults. (See “Leakage Stress Test”)
Press C(RFL) to run a Resistance Fault Location test to locate the fault.
Press D(
(See “Converting Fault Resistance Values to Distance Values”, which follows, for instructions).
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Contin. Resistance) to obtain a continuous resistance reading.
Leakage Stress) to run a high voltage test to break down and
Ohms to Distance) to convert the fault resistances to distances.
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Converting Fault Resistance Values to Distance Values
Often the fault resistances displayed are “hard” shorts or grounds, meaning that the fault is at zero Ohms, and the resistance shown is only the conductor resistance itself to that fault. In these situations, the Tester can convert the resistances to distances if you supply the cable gauge and temperature.
To convert the fault resistance values to distances, complete the following:
1. On the Shorts & Grounds result screen, press D(
Ohms-to-Distance).
2. If the cable gauge or temperature is different from that specified in the
setup for the test, do the following:
If the pair consists of only one gauge, press D(
Setups), and select
the proper gauge and temperature. Then press M.
If the pair consists of more than one gauge, press C(
Gauge
). Then enter each section length and gauge (see “Entering
Multiple
Multiple Wire Gauge Information” for details). When done, press M to return to the resistance display.
3. Press A(
Convert to Distance) to display the distances.
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Opens Test

The Opens test performs a true three-terminal test on a pair. To run the test, you need to choose the appropriate Cable Type (see Table 4-4).
Note
You do not need to provide the ”D” Factor (or TG /TR Capacitance Ratio) or have to ground a percentage of spares in the cable to get an accurate distance reading, as you do with conventional 2-terminal meters. The Tester actually measures the Capacitance Ratio of the pair during the Opens Test.
The Opens Test performs a measurement of the capacitive length of the pair, as well as the capacitive balance between the Tip and Ring conductors.
Setting Up an Opens Test
To set up an Opens test, select the test on the POTS Toolbox and press D(
Setups). Refer to Table 4-4 for setup parameters for the Opens test.
Table 4-4. Opens Test Setup Parameters
4
Parameter Setting (default in bold)
Cable Type Jelly Filled, Air Core, JKT, 5 Pr. Buried
Drop, 2 Pr. Buried Drop, 1 Pr. Aerial Drop, 1 Pr. Universal Drop, or Custom.
Cap. Balance Pass Threshold
95 % (Range = 0 to 99)
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Opens Test Results
To run an Opens test, select the test on the POTS Toolbox and press K.
Figure 4-7 shows an Opens test that was conducted on a good, balanced pair:
Figure 4-7. Opens Test Result: Good Pair
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Depending on the results you obtain, you may want to run additional tests on the pair. From the Opens test results screen, you can do the following:
Press A(
Adjusted Opens) to calibrate the pair to a known length or
mutual capacitance value (see “Adjusted Opens Test” for details).
Press B(
Contin. Opens) to run a continuous 2-terminal test on a selected
leg. Press F or H to convert to capacitance readings.
Press C(
Splits) if the pair is known to be a split pair (see “Splits Test”
later in this chapter).
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4
CPE Correction
If a bad Ground connection, open sheath, or far-end CPE termination is present, the tester will measure a 3T Capacitance Ratio that is much lower than normal. As a result, the 990 will display screen and will also provide a connection or open sheath is not suspected, press the CPE Correction softkey. The unit will then display corrected distances, subtracting CPE effects.
CPE Correction softkey C. If a bad ground
Open Ground or CPE on the results
Adjusted Opens Test
A cable manufacturer’s data can vary by as much as 7% among cables. Therefore, for greater accuracy, it is strongly recommended that you first perform an Opens test on a known good pair in the cable. This data can then be saved as a Custom Cable Type for further use on faulted pairs in the same cable. Alternatively, if the length of a good pair is known by another more accurate means, you can enter that length and store the data as a Custom Cable Type. This is called an Adjusted Opens measurement.
Figure 4-8 shows the results from a balanced pair being used to create a Custom Cable Type for future usage on other pairs in the same cable
To run an Adjusted Opens test, do the following:
1. Run an Opens Test on a good, balanced pair in the cable.
2. Press A(
A screen like the one in Figure 4-8 is displayed:
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Adjusted Opens).
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Figure 4-8. Adjusted Opens Test Screen
3. If the Cable Length value is not correct:
Press A(
Adjust), then enter a known good value for Cable Length
(five digits maximum, no commas), and / or a Cap. Reference value if known to be non-standard.
When finished, press D(
Save as Custom) to create a Custom Cable
Type based on the entered data, using the same as measured on the good pair.
4. If the
Cable Length value is correct:
Press D(
same
Save as Custom) to create a Custom Cable Type with the
3T Cap. Ratio value as measured on the good pair.
3T Cap. Ratio value
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Splits Test

The Splits test should be run if an Opens Test result shows a “Possible Split or Water” condition. However, a split condition may exist that is not detected by the Opens Test, due to the length of the split being fairly short. In this case, when the pair is known to be split but shows to be good and balanced, you should run the Splits Test.
Note
The Splits test provides the approximate distance to a split. To precisely locate a split, it is recommended that you run a TDR test (see Chapter 6 “TDR Testing and Fault Location” for details).
Figure 4-9 shows an Opens test results screen which reports a possible split.
Figure 4-9. Opens Test Result Screen: Possible Split or Water
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Notes
The “Possible Split or Water” result is generated whenever the 3T Capacitance Ratio (TG to TR) of a balanced pair is greater than the average ratio for the selected Cable Type. This may be due to either a split pair condition, enough water in the cable to alter its 3T Cap. Ratio, or a good pair having a non-standard 3T Cap. Ratio.
If the pair is a known good pair with a non-standard 3T Cap Ratio, you can create a Custom Cable Type with those characteristics by pressing
A
(Adjusted Opens, then D(Save as Custom). Subsequent
tests on like pairs will result in the omission of the “Possible Split or Water” message.
To determine the approximate location of the split, proceed as follows:
1. On the Opens test result screen, press C(Splits).
A connection diagram is displayed, as shown in Figure 4-10:
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Figure 4-10. Splits Test: Connection Diagram
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2. Verify that the pair is actually split with another pair, and then locate the second split pair with a tracing tone probe or other standard method.
3. As prompted, connect the tester’s Pair 1 and 2 test leads to the two split pairs exactly as shown in the connection diagram (Figure 4-10).
4. Press K.
Note
The two split pairs must be the same lengths (within ±5 %) to obtain a meaningful measurement. If not, the tester detects the imbalance and displays an error message.
The tester makes the required measurements, as shown in Figure 4-11:
4
Figure 4-11. Splits Test Result Screen
5. Press A(Contin. Opens) to view continuous two-terminal information, which includes the selected leg length or capacitance.
6. Press B(
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TDR) to obtain a more accurate value of the distance to the split.
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Resistance Fault Location (RFL) Test

The RFL test provides a highly accurate method of locating resistance faults (shorts, grounds, or crosses), including those that are too large for the TDR test to locate. It does this by using cable gauge and temperature values in a “nulling bridge” process. In this process, half of a resistance bridge is formed within the tester, and the faulted pair (strapped at the far end, as prompted) forms the other half of the bridge. The internal bridge ratio is then changed until it precisely mirrors the ratio of the faulted leg to the good leg, and is then used to calculate resistance values to the fault and strap.
Setting Up an RFL Test
To set up an RFL test, select the test on the POTS Toolbox and press D(
Setups). Refer to Table 4-5 for RFL test setup parameters.
Table 4-5. RFL Test Setup Parameters
Parameter Settings (default in bold)
Cable Gauge 19, 22, 24, 26, or 28 AWG
Cable Temperature 68° F (Range = –99 to 199)
Measurement Mode Normal or High AC Rejection
(See POTS Auto-Test Setups for details)
RFL Fault Pass Threshold
Multiple Gauge Entry Limits
30 M e (Range = 1 Me to 30 M e)
Section Length (Range = 0 to 9999 ft.)
Gauge / mm (Same as Cable Gauge)
Load (Y or N)
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Running an RFL Test
To run an RFL test, do one of the following:
4
Select
From the
The tester locates the leg positions and values of all fault resistances, and then displays a screen that prompts you to connect a far-end strap (dotted line).
For a single-sided ground fault, the display will look like Figure 4-12:
RFL in the POTS Toolbox (Figure 4-3), then press K.
OR
Setups - R.F.L. menu, press K.
Figure 4-12. RFL Test Results: Fault Value and Position
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If your screen is similar to Figure 4-12, go to “Single-Sided Fault Location Test Results” for instructions on how to obtain the distance to the fault.
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If the fault is a short or if both conductors are faulted, or a shorting strap has already been placed at the far end for a single-sided fault, the tester displays a
screen like Figure 4-13:
Figure 4-13. RFL Test Results: Double-sided Fault or Short
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If your screen is similar to the one in Figure 4-13 and you have not already connected a far-end strap, go to “Short or Double-Sided Fault Location Test
Results” for instructions on how to strap the pair and complete the test.
If your screen is similar to this and you have already placed a far-end T-R shorting strap for location of a single-sided fault, press D (Pre Strapped Short (2w) and continue below with step 2.
Note
The far end of a double-sided fault or short may be pre-strapped with a good wire or pair prior to running the RFL test, with no change in procedures.
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Single-Sided Fault Location Test Results
To locate a single-sided fault, do the following:
1. Connect the strap as shown in Figure 4-12, then press K.
2. If the tester was turned off during the strap connection process:
Turn it on, and select RFL again from the POTS Toolbox.
4
Select A(
If the strap is not detected, a “Strap Connection Error” message is displayed.
If the strap is properly connected, the tester performs a “fault null” operation and displays a screen similar to the one in Figure 4-14.
Figure 4-14. Two-Wire RFL Test Results: Tip Ground
Figure 4-14 shows the conductor resistance values to the fault, and from the fault to the strap (shown in the diagram as a solid line).
Continue Prev. Test), then press K.
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3. If you supplied the correct gauge and temperature information in RFL
Setups prior to running the test, press A(
Distance to Fault).
4. If the correct gauge and temperature were not entered into Setups
prior to the test, you can enter them now:
a) Press either D(
temperature information or press C(
Setups) to enter single-gauge and
Multiple Gauge) to
enter multi-gauge section information.
b) When finished, press M, then A(
Distance to Fault).
The relevant distances are displayed, as shown in Figure 4-15.
Figure 4-15. Two-Wire RFL Test Results: Distance to Fault
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5. If you want to obtain a second reading with the test leads connected to
the same pair, press D(
Repeat Fault Null).
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The tester repeats the nulling process without again measuring fault resistances.
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Entering Multiple Wire Gauge Information
For pair counts composed of multiple wire gauge sections, or sections containing load coils, use this procedure to store multiple gauge information.
The tester lets you store up to 20 “sections” of data. A section is defined as a length of cable having a gauge that is different from the preceding length, or a length of cable containing a load coil at the end.
To enter multiple wire gauge information, do the following:
1. On either the C(
Multiple Gauge).
An entry screen is displayed. The
2. Press A(
A blinking cursor appears in the first character position of the field as shown in Figure 4-16:
Setups - RFL or an RFL Test Results screen, press
Length field is highlighted.
Edit).
Figure 4-16. RFL Multiple Wire Gauge Entry Screen
Length
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3. Enter the length of the first section (five digits maximum, with no
commas), using the same units of measure (feet or meters) selected for the Language configuration, then press L.
4. PressG to move the cursor to the Section 1
5. Press A(
6. PressG to move the cursor to the
7. Press A(
section or
8. PressG to move the cursor to the
Edit), press F or H for the desired gauge, then press L.
Load Coil field.
Edit), and press F or H to select Y if a load coil terminates the
N if it does not. Then, press L.
Strap Dist. field.
Gauge field.
9. If the Section 1 length entered is the actual known distance to the strap,
press F or H to select
10. PressG to move the cursor to the Section 2
Y. Otherwise select N, and press L.
Length field.
11. Repeat Steps 2-7 until you enter information for all of the sections. When
you finish, press M to return to the
RFL results screen.
Note
It is important to make sure that the last section that you enter contains the strap position. If an “ message is displayed when you press the
Insufficient Length Entered
M
key to exit the Multi­gauge Entry screen, it is because the sum of the entered lengths is shorter than the Distance-to-Strap length measured by the tester. In this situation, first verify that the entered
Length and Gauge
information is correct. If so, increase the length you entered for the last section. This change does not affect the accuracy of the results but allows agreement between the entries and measurements.
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Deleting or Inserting a Wire Gauge Entry
To delete the information in a complete Section number line, select the desired section using F or H, then press C(
Delete Section).
4
To insert a section, position the cursor to the section above which add a line, and press B (Insert Section).
you want to
RFL Test “Distance to Strap” Entry
If the distance to the strap was known and entered into Section 1 of the above Multiple Gauge entry screen (along with section data will be ignored. The RFL fault distances will then be based on a wire resistivity that is calculated from the entered strap distance.
If the cable contains one or more gauge changes between the tester and the far-end strap, the average resistivity calculated from the entered strap distance could result in inaccurate distance-to-fault or fault-to-strap readings, depending on the relative lengths of the different gauges.
Y in the Strap Dist. field), all other
Note
Short or Double-Sided Fault Location (3 Wire) Test Results
To view test results for a short or double-sided fault, select the desired strapping option to complete the bridge (as prompted in Figure 4-13).
Note
If the fault is a short or if both conductors are faulted, you must use either a good conductor or pair to complete one leg of the bridge. It is best to use a separate good pair for the leg because it can be any length or gauge. If only one good conductor is available, it can work as well, but it must be the same length and gauge as the faulted pair.
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Do one of the following:
If only one good conductor is available, press A(
Good Wire-Same Ga.),
and a connection diagram like that shown in Figure 4-17 is displayed:
Figure 4-17. Two-Wire RFL Test Results: Good Wire Strap
a) As prompted, reconnect the leads to the good wire and connect the
far-end strap. Then, press K.
When the test finishes, resistance values are displayed.
b) Press A (
Distance to Fault), and distances to the fault and strap are
then displayed, as shown in Figure 4-18:
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Figure 4-18. Two-Wire RFL Test Results: Distances
OR
If a good pair is available, press B(
connection diagram like the one shown in Figure 4-19 is displayed.
Figure 4-19. Three-Wire RFL Test: Good Pair Strap
This diagram shows the T1 and R1 test leads connected to the good pair and a far-end strap (in dotted lines).
Good Pair-Any Ga.), and a
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To complete the test, do the following:
a) Connect the Pair 2 test leads (T1 and R1) to the good strapping pair
and connect the far-end straps, then press K.
The tester runs the test using the separate good pair as the strap. When completed, resistances to the fault and strap are displayed.
Note
The 3W RFL test is slightly longer because the tester has to run the nulling bridge process on both the strap and the faulted pair.
b) Press A(
Distance to Fault), and distances to the fault and strap are
displayed as in the example of Figure 4-20.
Figure 4-20. Three-Wire RFL Test Results: Distances
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RFL Test: K-Test Option

The “K-Test” is a variation of RFL that can be used whenever a double-sided fault is present, and there are no good conductors in the cable to use for either the “Good Wire” or “Good Pair” strapping function.
Oftentimes, one fault will be ten or more times greater than the other in a double-sided fault scenario. In cases like this, the Fault Resistance Pass Threshold (in RFL Setups) can simply be lowered to eliminate the larger value fault, and you can run the simpler single-sided RFL test and still maintain a fair degree of accuracy. In other cases, use the K-Test option.
K-Test Pair Requirements
Both resistance faults must be to the same fault potential, and occur at the
same physical place on the cable.
The larger fault resistance must be greater than twice the smaller value.
The larger fault resistance must be at least one hundred times greater than
the pair’s loop resistance.
Running the K-Test
After performing an initial RFL test on a pair having a double-sided fault, and whose values meet the K-Test requirements (as in Fig. 4-13), do the following:
1. Press C(
The tester then runs the first part of the test, performing a nulling bridge operation on the pair with the far end open.
If one fault resistance is not greater than twice the other, an error message is displayed at this point, and the K-Test cannot be run.
2. If the fault ratio requirement is met, the tester prompts you to connect
a far-end T-R short. The unit may be powered down at this time, as with other RFL options, and the test resumed ( after the short is connected.
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K-Test-2W).
Note
Continue Prev. Test)
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3. With the strapping prompt screen displayed, press K.
This starts the second part of the K-Test, during which the tester measures loop resistance and performs a nulling bridge operation on the pair with the far-end shorted.
After completion, the tester displays resistances to the fault and strap, as in the normal RFL process.
4. Press A (
Distance to Fault) to view distances, as is normally done.

Load Coils Test

The Load Coils test performs a frequency sweep of the pair (either spare or working POTS) to determine the number of load coils present, and the approximate distance to the first coil.
Setting Up a Load Coils Test
The Load Coils test requires that the predominant wire-gauge to the first load coil be entered in Setups, for the most accurate distance-to-first-load results.
Load Coils Test Results
To run the Load Coils test, select the test on the POTS Toolbox and press K. Figure 4-21 shows the results of a Load Coils test that was conducted on a pair with six loads:
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4
Figure 4-21. Load Coils Test Results
Figure 4-21 shows that six load coils were detected, with 3029 feet to the first. From this result screen, you can do the following:
a) Press A (
results, like that shown in Figure 4-22:
Load Coil Graph) to view a frequency sweep graph of the test
Figure 4-22. Load Coil Graph: 6 Loads
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Each negative dip followed by a positive peak represents a single load coil. The pair depicted in Figure 4-22 has six sets of these dip-and-peak combinations, revealing the detected six loads. The farthest load is represented on the extreme right side of the waveform, and will always have a relatively smaller dip and peak.
Note
At times, small dips or peaks may be missed by the counter, yet be visually seen in the graph. Also, the presence of an abnormally high amount of metallic battery noise on working POTS lines may cause the counter to register a high false number of loads, but the actual number may be visually determined by looking at the graph.
b) Press B(
TDR) to go directly to the TDR menu, which allows a more
accurate distance to the first coil to be measured.
c) Press C(
VF Long. Balance) to check for possible mis-loading due to the
presence of half-loads.
d) If a “Resistive Fault” message appears, press D (
Shorts & Grounds) to
measure the value of the fault.

Loop Devices Test

The Loop Devices test detects the presence of the following devices:
Loop treatment devices on working POTS pairs such as Loop Extenders
and Range Extenders with Gain (REGs).
Fault-sectionalizing devices, such as Maintenance Termination Units
(MTUs) and Network Interface Devices (NIDs).
Mechanical Bell Ringers (C4 and C5).
Setting Up a Loop Devices Test
The Loop Devices test has no test-specific setups.
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