Fluke 956A-201-M2 User Manual

956A-201-M2 & 897A-2XX
Area Monitoring System
Instruction Manual
CONTENTS
Section 1: GENERAL INFORMATION........................................................ 1-1
1.1 Product Specification ................................................................................... 1-1
1.2 Specifications, G-M Detector, Model 897A Series ....................................... 1-3
1.3 Specifications, G-M Detector Check Source, Model 897A Series................ 1-4
1.4 Specifications, Detector Preamplifier (Integral)............................................ 1-4
1.5 Detector Part Number Description ............................................................... 1-5
1.6 Readout Part Number Description ............................................................... 1-6
1.7 Universal Digital Ratemeter, Model 956A-201-M2....................................... 1-7
1.8 Application ................................................................................................... 1-8
1.9 Specifications Model, 956A-201-M2 ............................................................ 1-9
1.10 Auxiliary Equipment ................................................................................... 1-10
1.11 956A-201-M2 Modifications ....................................................................... 1-11
1.12 Recommended Spares .............................................................................. 1-12
1.13 Receiving Inspection.................................................................................. 1-12
1.14 Storage ...................................................................................................... 1-13
Section 2: OPERATION .............................................................................. 2-1
2.1 Installation.................................................................................................... 2-1
2.2 G-M Detector Mounting................................................................................ 2-1
2.3 G-M Detector Setup..................................................................................... 2-1
2.4 UDR Mounting ............................................................................................. 2-2
2.5 Electrical Interface ....................................................................................... 2-3
2.6 Setup ........................................................................................................... 2-6
Section 3: THEORY OF OPERATION ........................................................ 3-1
3.1 Operation ..................................................................................................... 3-1
3.2 Detector Operation, Model 897A-2XX.......................................................... 3-1
3.3 UDR Operation, Model 956A-201-M2.......................................................... 3-2
3.4 Operational Modes ...................................................................................... 3-4
3.5 Alarms.......................................................................................................... 3-7
3.6 Jumper Selectable Configuration Functions .............................................. 3-10
3.7 Power Up Procedure ................................................................................. 3-12
3.8 UDR Function Switch and Parameter Entry............................................... 3-13
3.9 Setpoint Descriptions................................................................................. 3-15
3.10 Setpoint Error Codes ................................................................................. 3-16
3.11 Analog Output............................................................................................ 3-17
3.12 Software Calculations ................................................................................ 3-18
3.13 Functional Description, Model 897A G-M Detector.................................... 3-19
3.14 Functional Description Universal Digital Ratemeter (URD), Model 956A-
201............................................................................................................. 3-21
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Section 4: MAINTENANCE AND CALIBRATION....................................... 4-1
4.1 Maintenance ................................................................................................ 4-1
4.2 Calibration.................................................................................................... 4-1
4.3 Calibration/Electronic Adjustment ................................................................ 4-1
4.4 955A System Field Calibration..................................................................... 4-3
4.5 Detector Calibration ..................................................................................... 4-5
Section 5: TROUBLESHOOTING ............................................................... 5-1
5.1 Troubleshooting ........................................................................................... 5-1
5.2 HV Power Supply Adjustment...................................................................... 5-7
Appendix A: CONNECTOR DESIGNATIONS ................................................A-1
A.1 Connector Designations............................................................................... A-1
Appendix B: APPLICABLE DRAWINGS........................................................B-1
B.1 Applicable Drawings ....................................................................................B-1
Appendix C: BILL OF MATERIALS................................................................C-1
C.1 Bill of Materials ............................................................................................C-1
Appendix D: COAXIAL CABLE TERMINATION INSTRUCTIONS ................ D-1
D.1 Coaxial Cable Termination Instructions ....................................................... D-1
Appendix E: SUPPLEMENTAL DATA (CUSTOMER SPECIFIC).................. E-1
E.1 Supplemental Data (Customer Specific) ...................................................... E-1
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SECTION 1
GENERAL
INFORMATION
1.1 PRODUCT SPECIFICATION
The Victoreen Model 956A-201-M2 Digital Ratemeter, when operated in conjunction with an 897A-2XX G-M detector, is a single-channel area radiation monitoring system capable of operating over the ranges of 0.01 to 10 monitors gamma radiation over a 5-decade range and provides indication when the radiation level decreases below a fail threshold, exceeds a warn setpoint, exceeds a high setpoint, or exceeds an over range setpoint. The over range feature provides two significant benefits. First, it prevents the system from displaying an on-scale, but inaccurate, reading should the detector become saturated. Second, it lessens the risk of damaging the detector by disabling it during an overrange condition. Relay outputs are available to activate alarm annunciators. Analog outputs are available for trend display on a strip chart recorder or computer. In addition, the monitoring system has an integral check source to verify operational integrity. The system consists of a Model 897A Series Geiger-Mueller (G-M) Tube Detector with integral preamplifier and the Model 956A-201-M2 Universal Digital Ratemeter (UDR). A more detailed description of each piece of equipment can be found in the following paragraphs.
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mR/h, 0.1 to 104 mR/h, or 1 to 105 mR/h, depending on the detector selected. The system
The Model 956A-201-M2 is a modified version of the standard Model 956A-201. The modification consists of adding the Optional 0-10mV analog output, a “Trip Test” function, and 120 Vac powered, FAIL and HIGH Alarm outputs (connector P2) to operate a locally mounted alarm.
The 0-10mV analog output is provided by installing the P/N 942-200-95-M1 Dual Analog Output option circuit board. The 0-10mV output is wired to UDR P6-7/8. The 0-5v output is not used, and is not wired out to the rear panel.
The “Trip Test” function is provided by replacing the front panel with the P/N 956A-201-20M2 front panel. The modified front panel adds switch SW5, to actuate the “Trip Test” function. The standard EPROM is also replaced with P/N 94095605 EPROM. When the “Trip Test” pushbutton is depressed, the alarm relays will trip, the analog outputs will be driven upscale, the bargraph is driven upscale, the units backlights are illuminated, the alarm LEDs illuminate, the check source LED illuminates, and the digital display is forced to display 8.8.8.8.8. Releasing the pushbutton returns all functions except the alarms to normal. The alarm LEDs and bargraph are returned to normal by pressing the Acknowledge pushbutton.
The 120 Vac powered FAIL and HIGH Alarm outputs (connector P2) are implemented via internal wiring modifications in the UDR. The FAIL alarm output is obtained by operating the Auxiliary Relay, K1, in parallel with the normal Fail relay, K3. The HIGH alarm output is obtained from the HIGH alarm relay, K5.
Refer to Modification Sheet 956A-201-M2MS for additional information on the modification.
1-1
The Model 956A-201 Series Readout and 897A Series G-M detectors have been successfully subjected to seismic and environmental qualification testing per IEEE 344-1975 and IEEE-323-1983. In addition, EMI/RFI testing per the requirements of EPRI TR-102323-R1, MIL-STD-461D, and EN 61000-6-1:2001 has also been successfully performed. Please consult the factory for specific details of the qualification testing program.
The 956A-201-M2 operation described herein is based on the use of EPROM P/N 94095605, Rev. 1.
Geiger-Mueller Detector, Model 897A-Series
Victoreen 897A-Series G-M detectors use a thin walled Geiger-Mueller tube to detect ionizing radiation. Each 897A-Series detector has a G-M tube, a check source, and a preamplifier. The check source is a low-level radioactive source actuated by a + 15 Vdc meter movement. The preamplifier provides the pulse conditioning and cable driving capability necessary to drive a Victoreen 956A-201 Series digital ratemeter.
All 897A-Series detectors are functionally identical. They differ only in housing material, tube type, and range. The 897A Series detectors operate in the voltage range of 500 - 650 Vdc. An example of the detector plateau, based on different high voltages, is located in Figure 1-1. Refer to the specifications for all 897A-Series G-M detectors for further information.
NOTE
The 897A Series G-M detectors contain an eight-microcurie 36CI
check source. Nuclear Regulatory Commission regulations define this source as an exempt quantity.
Application
The Model 897A G-M Detector is designed to operate with the Victoreen Model 956A-201 Universal Digital Ratemeter (UDR) or with other Victoreen readouts. Each detector measures a five-decade range. Three measurement ranges are available: low, medium, and high. The low range covers 0.01 to 10 mR/h, the medium covers 0.1 to 10
4
mR/h, and the high covers 1 to 105 mR/h. The Model 897A detector may also be used with the Victoreen Model 960 Digital Radiation Monitoring System equipment or the Victoreen Model 856 Analog Readout.
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1-2
1.2 SPECIFICATIONS, G-M DETECTOR, MODEL 897A SERIES
Dimensions (Approximate 7 1/8 x 3 inches (18.1 x 7.6 cm) Weight (Approximate) 2.5 lbs. Housing Material 897A-210, 897A-220, 897A-230 897A-211, 897A-221, 897A-231 Fill Gas: 897A-210, 897A-211 897A-220, 897A-221 897A-230, 897A-231 G-M Tube Wall Thickness: 897A-210, 897A-211 897A-220, 897A-221 897A-230, 897A-231 Mounting Wall mount Mating Connectors 897A-2x0:
Required Cable P/N 50-100 or substitute with two coaxial
External Pressure Limit 30 psig Storage Temperature -10° to 122°F (-23° to 50°C) Operating Temperature -10° to 122°F (-23° to 50°C) Relative Humidity 0 to 95% non-condensing Operating Voltage 500 – 650 Vdc (supplied by digital ratemeter) Plateau Length 100 – 150 Vdc Plateau Slope: 897A-210, 897A-211 897A-220, 897A-221 897A-230, 897A-231 Dead Time (Approximate) 897A-210, 897A-211 897A-220, 897A-221 897A-230, 897A-231 Detector Element Life Exceeds 1000 hours at full-scale Energy Dependence of Reading +/- 15% from 80 keV to 1.5 MeV Detector Accuracy ± 20% of actual dose for Cs-137 Radiation Detected Gamma rays, X-rays
Aluminum, weatherproof Stainless Steel, weatherproof
Neon/Argon/Halogen Helium/Neon/Halogen Helium/Neon/Halogen
40 mg/cm 80 mg/cm
2
2
80 mg/cm2
92-7005-17A, 12 Pin Female 92-7005-12A, Bushing 92-7005-9A, Clamp
897A-2x1 (stainless steel): 92-7005-15A, 12 Pin Female (stainless steel) 92-7005-12A, Bushing 92-7005-13A, Bushing
conductors, two twisted pairs, and overall shield.
0.1%/V
0.2%V
0.3%V
45 microseconds 28 microseconds 20 microseconds
1-3
1.3 SPECIFICATIONS, G-M DETECTOR CHECK SOURCE,
MODEL 897A SERIES
Radionuclide Source Activity: 8 microcuries Scale Reading (Approximate) 897A-210, 897A-211 897A-220, 897A-221 897A-230, 897A-231 Voltage 12 – 15 Vdc Encapsulation Brass, high temperature soldered
36
CI
10-150 mR/h, Typical 10-50 mR/h, Typical 10-50 mR/h, Typical
1.4 SPECIFICATION, DETECTOR PREAMPLIFIER
(INTERGRAL)
Input Impedance >100 k-ohms Output Impedance 50 ohms Output Pulse Polarity Positive Output Signal (50 ohm terminated) + 5 Vdc square-wave Low Voltage* + 15 Vdc (Optional + 10 Vdc is Jumper Selectable) Power Requirements + 15 Vdc @ 120 mA Maximum Cable Length 2000 feet Electronic Exposure Life Approximately 105 rads Discriminator Level Adjustable from 0 to 1.5 Vdc (nominal value =1.00
Vdc) Anti-Jam Level Adjustable from 0 to + 3 Vdc Anti-Jam Oscillator Frequency Approximately 50 kHz Pre-divide* Jumper Selectable Analog & Digital Monitor Configuration Divide by 2, Square wave output Optional Monitor Configuration Raw pulse output
* Preamplifier low voltage and pre-divide are selected with jumpers. Refer to the preamplifier circuit
description for more information. Standard Configuration is +15 Vdc Divide by 2.
1-4
1.5 DETECTOR PART NUMBER DESCRIPTION
897A-2 XY
2 = High reliability components for Class 1E service
PRODUCT SERIES 897 = Sr-90 check source (NRC license required) with a
Y = 0, Aluminum Housing Y = 1, Stainless Steel Housing
X = 1, 0.01 mR/h – 1E3 mR/h X = 2, 0.10 mR/h – 1E4 mR/h X = 3, 1.00 mR/h – 1E5 mR/h
120 VAC solenoid actuator. No longer manufactured.
897A = CI-36 check source (exempt quantity) with + 15 VDC meter movement actuator.
1-5
1.6 READOUT PART NUMBER DESCRIPTION
956A-20X-MX
2 = High reliability components for Class 1E service
PRODUCT SERIES 956 = 16k x 8 PROM, 8k x 8 RAM; 128 bytes EEPROM; V-Channel front
Blank = Standard Unit M = Special Options/Modifications MX = Special Modification (X = Modification Number) M2 = Add 942-200-95-MI Dual Analog Output Circuit Board, Trip Test
Function, and Externally Powered Fail and High Alarm Relay
Contacts 00 = 120 Vac Check Source Mechanical (Discontinued 9/95) 01 = 15 Vdc Check Source Mechanical (current product configuration) 0X = Future Variations
panel – No longer manufactured 956A = 32k x 8 PROM, 8k x 8 RAM, 256 bytes EEPROM; flat front panel –
revised rear panel pinouts.
Figure 1-1 Detector Plateau (typical)
1-6
1.7 UNIVERSAL DIGITAL RATEMETER, MODEL 956A-201-M2
The Victoreen Model 956A-201-M2 is a modified version of the Model 956A-201 Universal Digital Ratemeter (UDR), when connected to a Victoreen Model 897A-2XY Geiger-Mueller (G-M) tube detector, comprises a monitoring system that operates over a five-decade range. The UDR provides display, control, and annunciation functions for the monitoring system, and will display readings in the range of
0.01 to 10
Standard features for the instrument consist of a three-digit display of the radiation value, in units of mR/h, R/h, or kR/h, and a multi-colored bargraph indicator that covers the entire range of the UDR. The bargraph will change color in the event of an alarm condition (green for normal, amber for warning, and red for high). Front panel alarm indicators and rear panel relay outputs for alarm annunciation are also included. Front panel pushbuttons are provided to apply power, display alarm limit setpoints, acknowledge alarms, and to activate the check source. In addition, the 956A-201-M2 is provided with a front panel mounted TEST pushbutton, that performs a self-test of the UDR.
Analog outputs of 0 - 10 Vdc (1) and 4 - 20 mA (2) are provided for recording and computer monitoring. The outputs may also be used to drive a remote meter or a local (i.e. near the detector) indicator.
In addition, the 956A-201-M2 is provided with the P/N 942-100-95-M1 dual analog output option circuit board that provides a 0-10 mV dc analog output.
The 956A-201-M2 also included an internal wiring modification that applies 120 Vac to the Fail and Alarm relay contacts. The auxiliary relay, K1, is hard wired to operate in parallel with the Fail relay to supply AC power to a local alarm. AC power is supplied from rear panel connector P1 to detector connector P2.
Refer to Modification Sheet 956A-201-M2MS for additional information on the modification.
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mR/h. Refer to Figure 1-2 for view of the 956A-201-M2 front panel.
All electronics required to interface with the VICTOREEN 897A Series G-M detector are included within the 956A-201 UDR. The electronics consist of a high voltage power supply, low voltage DC power supply and the hardware/software required for UDR operation. The system also includes an overrange indicator to preclude the possibility of on-scale readings when the radiation field is beyond the range of the detector.
The following paragraphs describe the available options. A separate manual for each option board is available with more detailed information. Listed below are the option boards currently available.
1. 942-200-75: ANALOG INPUT OPTION BOARD - (Generally not used for normal operation with the 956A-201 UDR, however, it is used if the UDR is part of a simulator) Contains four (4) separate channels for analog inputs. A 0 to 10 Vdc input or 4 to 20 mA input can be selected independently for each channel using the jumpers and switches provided on the board. Possible inputs to the board include: temperature, pressure, flow, or simulated radiation.
2. 942-200-80: COMMUNICATIONS LOOP OPTION BOARD - Designed to enable a EIA RS232C standard communications link between VICTOREEN's ratemeter and a user computer system or CRT terminal, with baud rates ranging from 50 to 19200 baud. An asynchronous communication interface adapter is utilized to format the data and control the interface.
The VICTOREEN Communication Loop Option Board also provides an isolated multi-drop, serial
communications port for interface with a supervisory computer system. The serial data is in a modified RS-232 format, and utilizes Victoreen's proprietary VICO loop protocol. For maximum external noise protection, a six-conductor communications cable is used.
1-7
3. 942-200-95: ANALOG OUTPUT BOARD - Designed to provide a user selectable single output voltage of: 0 - 10 Vdc, 0 - 5 Vdc, 0 - 1 Vdc, 0 - 500 mVdc, 0 - 100 mVdc, 0 - 50 mVdc, or 0 - 10 mVdc.
4. 942-200-95M1: DUAL ANALOG OUTPUT BOARD - Designed to provide two user selectable output voltages. Output #1 is either 0 - 5 Vdc, or 0 - 10 Vdc, while output #2 is either 0 - 10 mVdc, 0 - 50 mVdc, 0 - 100 mVdc, 0 - 500 mVdc, or 0 - 1 Vdc included in the 956A-201-M2.
5. S157033A2 Line Filter/Surge Suppressor Assembly Designed to provide EMI/RFI protection for two 956A Series digital ratemeters and 897A Series G-M detectors. The assembly consists of two (2) separate and independent line conditioning circuits that provide filtered AC power to each 956A Series ratemeter. The S157033A2 is designed to mount in the center section of the 948B-1A-5 dual module rack chassis, to provide EMI/RFI protection for two (2) 956A Series ratemeters. The major active components of the S157033A2 are two (2), 960SS-200 Surge suppressor circuit boards, two (2), 92-9015-A Line Filters, and two (2) 14-235 ferrite cubes. The S157033A2 also contains AC line and neutral fuses to protect the internal circuitry from over current conditions.
To meet the requirements of EPRI TR-102323-R1, for radiated fields above 80MHz, the low
discriminator in the detector preamplifier must be set to 1.0 volts. This setting has been incorporated into the factory calibration of all 897A Series G-M detectors.
1.8 APPLICATION
The Model 956A-201-M2 UDR is used with all Victoreen 897A Series G-M Detectors. The detector specific setpoints for the 956A-201-M2 UDR are configured by the user for the range of the particular detector supplied. The detector/preamp, when connected to a UDR, will function as a single channel digital area monitoring system. For additional information on various applications, please contact Cardinal Health, Radiation Management Services Applications Engineering Group.
1-8
1.9 SPECIFICATIONS MODEL, 956A-201-M2
General specifications for the 956A-201-M2 UDR are listed below. The 956A-201-M2 is designed for nuclear applications, and any repairs to it by personnel not qualified may void the nuclear rating. If a problem develops, the UDR can either be returned to the factory for service or repaired by a qualified technician.
Main Display
Bargraph Display (Dynamic Range)
Alarm Indicators
Display Selection (Momentary Pushbuttons)
Check Source
Alarm Ack.
Power ON/OFF Relay Outputs (Fail-safe operation)
High Voltage Output Detector Check Source Power Analog Outputs
Remote Alarm Ack Input
Seven segment – three digits with backlighted radiation units display, floating decimal point and exponential setpoint entry Three segments per decade, .01 to 10 segments) (green for norm, amber for warn, and red for high)
HIGH Alarm (Red LED) – Flashing until acknowledged WARN Alarm (Amber LED) – Flashing until
acknowledged FAIL Alarm (Red LED) – Does not flash, automatically resets RANGE Alarm (Red LED), overrange/underrange – Does not flash, automatically resets HIGH, High Alarm Setpoint WARN, Warn Alarm Setpoint TEST, Initiates Trip Test Function (956A-201-M2) Activates radioactive Check source and associated green LED indicator. Momentary, non-latching pushbutton operation Alarm acknowledgment causes alarm indicators to go to a steady on state after acknowledgment. Relays will reset when radiation level drops below setpoint. Internal jumper causes alarms to be reset automatically when radiation level drops below setpoint (no operator input required). Alternate action pushbutton for AC power. HIGH Alarm – DPDT rated 5 A @ 120 Vac (one set 120 Vac powered for use with optional local alarm)
WARN Alarm – DPDT rated 5 A @ 120 Vac FAIL Alarm – DPDT rated 5 A @ 120 Vac AUX (Fail) – DPDT rated 5 A @ 120 Vac (956A-201-
M2) DC rating for all relays is 5 A @ 29 Vdc NOTE: 120 Vac has been internally wired to the Alarm, and AUX relay contacts, connector P2. Refer to Loop Diagram S174014C-102. 300 Vdc – 1800 Vdc @ 0.4 mA +15 Vdc @ 20 mA
4 to 20 mA (2) (500 load each, max.) and 0 to 10 Vdc (1 K load min.), logarithmic. May be scaled for any one decade (minimum) or to the full range of the detector (maximum). 0 to 10 mV (1 K load min) is available from the 942­200-95-M1 Analog Output Option Board (956A-201­M2). Optically isolated DC input
6
mR/h (24
1-9
Detector Input
UDR Electronic Accuracy
Dimensions (H x W x D) Weight Power Operating Temperature Relative Humidity Compatible Detector Heat Loading
Digital Pulse, Up to 2000 feet from UDR, 50 ohm input impedance
± 1 digit (± 1% of the displayed value, exclusive of the detector energy response
3.5 in. x 5.6 in. x 13.5 in. (8.9 cm x 14.2 cm x 34.3 cm) Approximately 3.7 lb. (1.67 kg) 120 Vac ± 10%, 50/60 Hz, 28 watts (240 Vac optional) 32°F to 122°F (0°C to + 50°C) 0 to 99% non-condensing 897A Series, G-M (Geiger Mueller tube) Approximately 96 BTU/hr
1.10 AUXILIARY EQUIPMENT
Auxiliary Equipment
Model Description
Model 848-8 Field Calibrator (100 mCi) Model 848-8A Field Calibrator (10 mCi) Model 848-8B Field Calibrator (20 mCi) Model 848-8-105 897A Adapter (all types) Model 848-8-400 897A Stainless Steel Detector Adapter, 897A-
2x1 Model 942TS UDR Test Set Model 958A-40 Local Alarm, without meter Model 958A-10, -20, -30 Local Alarm, with meter Model 948-1 Rack Chassis, 3 Channel Model 948A-2 Blank Panel Model 948-3 Table Top Enclosure Model 948-10 Panel Adapter Model 50-100 Interconnecting Cable Model S157033A2 Line Filter/Surge Suppressor Model 948B-1A-5 Dual Channel Rack Chassis
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Figure 1-2. Front Panel, Model 956A-201-M2 Universal Digital Ratemeter (not to scale)
Figure 1-3. Rear Panel, Model 956A-201-M2, Universal Digital Ratemeter (not to scale)
1.11 956A-201-M2 MODIFICATIONS
Refer to Modification Sheet 956A-201-M2 for a complete description of the modification performed on this unit.
1-11
1.12 RECOMMENDED SPARES
Table 1-2 lists the recommended spare parts for the 955A Radiation Monitoring System.
Table 1-2. Recommended Spare Parts List
897A Detector
Part Number Description Used On
46-77 “O”-Ring, Detector Housing 897A-2X0 857-211-15 Gasket, Detector Housing 897A-2X1 857-211-19 Mounting Strap 897A-2X1 857-211-18 Detector Mounting Bracket 897A-2X1
956A-201 UDR
Part Number Description Used On
92-7027-1A Fuse F2, 2 Amp, main AC power All 19-62 Fuse F1, 50 mA, anti-jam circuit All 92-9042-A Jumper Block (10 required) All 942-200-50 Power Supply All 82-73-1 Relay All
1.13 RECEIVING INSPECTION
Upon receipt of the unit:
1. Inspect the carton(s) and contents for damage. If damage is evident, file a claim with the carrier and notify the Cardinal Health, Radiation Management Services Customer Service Department.
Cardinal Health, Radiation Management Services
6045 Cochran Rd.
Cleveland, Ohio 44139
Phone: 440.248.9300, Fax: 440.542.3682
2. Remove the contents from the packing material.
3. Verify that all items listed on the packing list have been received and are in good condition.
If any of the listed items are missing or damaged, notify the
Cardinal Health, Radiation Management Services Customer Service Department.
NOTE
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1.14 STORAGE
Instruments storage must comply with Level B storage requirements as outlined in ANSI N45.2.2 (1972) Section 6.1.2(.2). The storage area shall comply with ANSI N45.2.2 (1972) Section 6.2 Storage Area, Paragraphs 6.2.1 through 6.2.5. Housekeeping shall conform to ANSI N45.2.3 (1972).
Level B components shall be stored within a fire resistant, tear resistant, weather tight enclosure, in a well-ventilated building or equivalent.
Instruments storage must comply with the following:
1. Inspection and examination of items in storage must be in accordance with ANSI N45.2.2 (1972) Section 6.4.1.
2. Requirements for proper storage must be documented and written procedures or instructions must be established.
3. In the event of fire, post-fire evaluation must be in accordance with ANSI N45.2.2 (1972), Section
6.4.3.
4. Removal of items from storage must be in accordance with ANSI N45.2.2 (1972), Sections 6.5 and
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(Blank page)
Section 2
OPERATION
2.1 INSTALLATION
Installation consists of selecting suitable mounting sites for the detector and ratemeter, mounting the equipment, making the required electrical connections, and entering the desired setpoints. Installation drawings are provided in Appendix B of this manual.
Remove all power prior to installing the UDR or detector.
CAUTION
2.2 G-M DETECTOR MOUNTING
The 897A Series G-M detectors can be mounted to any suitable structure e.g. a wall or post, using the mounting bracket (P/N 843-6-26) included with the detector. The maximum distance between the detector and ratemeter is 2000 feet (610 meters). The detector should be mounted above normal head height with the detector connector facing away from the area being monitored. For additional information refer to the applicable engineering drawings, provided in Appendix B, for detector mounting dimensions.
To protect the monitor from EMI/RFI transients, the detector must be earth grounded through its wall­mounting bracket.
2.3 G-M DETECTOR SETUP
The low voltage power supply input for the preamplifier is jumper selectable. This allows the use of either a +10 Vdc or +15 Vdc supply for detector power. If the detector is used with a 956A-201 Series UDR, the standard +15 Vdc position is used. If the detector is used in an analog radiation monitoring system, the +10 Vdc position is used. Jumper configurations are listed in Table 2-1.
Table 2-1 Input Voltage Jumper Position
Jumper Position Input Voltage
J3 AB + 15 Vdc (factory set), digital readout J3 BC + 10 Vdc, analog readout
The G-M tube output pulse is conditioned with a divide by 2 pulse shaping circuit to transmit a square wave from the detector. The conditioning also permits use of the detector with analog readouts, using a diode pump counting circuit. For use with fast rise time scalers, a jumper is provided to output the detector pulse directly. Jumper configurations are listed in Table 2-2.
2-1
Table 2-2 Divide Options Jumper Position
Jumper Position Divide Option
J1, J2 AB 2, square wave output (factory set) J1, J2 BC 1, direct coupled
2.4 UDR MOUNTING
The UDR is a self-contained unit that can be mounted in four different ways.
When installing the UDR in enclosed panels or cabinets, ensure that the maximum operating temperature (122° F) is not exceeded. The total heat load should be calculated to determine whether cooling by natural convection or forced ventilation (i.e. fans) is required. The heat load for a single UDR is approximately 96 BTU/hr.
CAUTION
Where more than four units are to be mounted in a cabinet, it is
recommended that the center position in each chassis be left blank to facilitate the flow of cooling air through the cabinet.
For seismic applications, the rear of the chassis must be
supported, or the sides of the chassis must be fastened together. For further information, contact Cardinal Health, Radiation Management Services.
To protect the monitor from EMI/RMI transients, the Rack
Chassis must be connected to an earth ground.
1. The first mounting utilizes a 19-inch rack chassis adapter, Victoreen Model 948-1. This configuration requires 3.5 inches of rack height and can be used to mount up to three UDRs side by side. A blank filler panel, Victoreen Model 948A-2, is available to cover unused mounting positions. Refer to drawing GEL-948-1 for mounting dimensions.
Where EMI/RFI compliance is required, the Model 948B-1A-5 Dual Channel rack chassis is available. The Model 948B-1A-5 is designed to accept two Model 956A UDR’s, mounted in the left and right side positions. The center position is used to mount a Model S157033A2 Line Filter/Surge Suppressor Assembly. AC power for each channel is routed to the surge suppressor, which then feeds the AC power to the 956A UDR’s. Refer to GEL-948B-1A for mounting dimensions.
NOTE
NOTE
NOTE
2. The second mounting consists of a single channel tabletop enclosure, Victoreen Model 948-3. Dimensions for the enclosure are 4.5 inches high by 6.8 inches wide by 14.9 inches deep. Refer to drawing 948-3-5 for mounting dimensions.
3. The third mounting consists of a panel mount enclosure, Victoreen Model 948-9. Cutout dimensions for this enclosure are 3.75 inches high by 6.45 inches wide; the outside dimensions for the enclosure are 4.0 inches high by 6.7 inches wide by 13.7 inches deep. Refer to drawing 948-9-5 for mounting dimensions.
2-2
4. The fourth mounting utilizes the Victoreen Model 948-10 Rack Chassis Adapter to mount a 956A UDR into an existing Victoreen analog ratemeter rack chassis such as those used for the Victoreen 842 series analog ratemeter. Refer to drawing GEL-948-10 for mounting dimensions.
The UDR is simply inserted into the selected mounting enclosure and secured using the front panel pawl fastener.
2.5 ELECTRICAL INTERFACE
Ensure all power is off prior to connecting the field wiring
Electrical interconnections at the detector are made via the mating "MS" style connector supplied with the detector and loop drawing S174014A-102.
Electrical interconnections to the UDR are implemented with the mating connector kit, P/N 942A-100- 4 (supplied with the readout) by using the connector input/output assignments provided in Tables 2-3 through 2-10, and loop drawing S174014A-102, provided in Appendix B. Termination instructions for coaxial connections can be found in Appendix D. A service loop of a minimum of 12 to 16 inches should be provided to permit partial withdrawal of the UDR for setpoint adjustment and troubleshooting.
Connector pins should be soldered to the cable using 60/40-tin/lead resin core solder and a soldering iron of 50 watts or less.
To protect the monitor from EMI/RFI transients, the mounting chassis must be earth grounded.
Table 2-3. Rear Panel Connections
Connector Function
P1 Relay/Output, Remote Alarm Acknowledge P2 Detector Connector P3 AC Power Input P4 Detector High Voltage (SHV) P5 Detector Signal Input (BNC) P6 Auxiliary outputs 0 – 10 Vdc & 4 – 20 mA DC P7 RS232C, Optional
WARNING
2-3
Table 2-4. Connector P1 – Input/Output, 956A-201-M2
Pin Signal Internal Connection
1 120 Vac Line Relay Board K1-A/V2 2 120 Vac Neutral P2-13 3 120 Vac Ground P2-11 4 Spare Relay Board K1-D 5 Spare Relay Board K1-F 6 Spare Relay Board K1-E
7 Fail Relay, Common Relay Board K3-A 8 Fail Relay, n.o. Relay Board K3-B
9 Fail Relay, n.c. Relay Board K3-C 10 Fail Relay, Common Relay Board K3-D 11 Fail Relay, n.o. Relay Board K3-F 12 Fail Relay, n.c. Relay Board K3-E
13 Warn Relay, Common Relay Board K4-A 14 Warn Relay, n.o. Relay Board K4-B 15 Warn Relay, n.c. Relay Board K4-C 16 Warn Relay, Common Relay Board K4-D 17 Warn Relay, n.o. Relay Board K4-F 18 Warn Relay, n.c. Relay Board K4-E
19 Alarm Relay, Common Relay Board K5-A 20 Alarm Relay, n.o. Relay Board K5-B 21 Alarm Relay, n.c. Relay Board K5-C
22 Spare Not Used 23 Spare Not Used 24 Spare Not Used
25 + Remote Acknowledge Main Circuit Board J9-1 26 - Remote Acknowledge Main Circuit Board J9-2
27 - 37 Spare Not Used
n.o. = normally open, n.c. = normally closed, Relays shown in shelf, or de-energized state.
Table 2-5. Connector P2 – Detector Connector, 956A-201-M2
Pin Signal Internal Connection
1 Detector + 15 Vdc Supply Power Supply + 15 Vdc
2 Not Used Power Supply – 15 Vdc
3 Supply Ground Power Supply Ground
4 + 15 V C/S On Relay K2
5 - 15 V C/S Off Relay K2
6 Not Used -
7 Not Used -
8 Not Used -
9 DC Ground Main Circuit Board J5-9 10 0 – 10 Vdc, Remote Meter Main Circuit Board J5-10 11 AC Ground P1-3 AC Ground 12 Fail, N.C (Switched, 120 Vac, Line) Relay Board K1-C (L) 13 120 Vac (Neutral) P1-2, 120 Vac (N) 14 Alarm N.C (Switched, 120 Vac, Line) Relay Board K5-E (L)
0 – 10 Vdc selected for Remote Meter use on P2 (10, 11) not P6 (5, 6).
2-4
Table 2-6. Connector P3 – Power Input
Pin Signal Internal Connection
1 120 Vac, Line Line fuse (F2)
2 120 Vac, Neutral Power Supply, 120 Vac (n)
3 Safety Ground Chassis
Table 2-7. Connector P4 – Detector High Voltage
Pin Signal Internal Connection
MHV Detector High Voltage Direct
Table 2-8. Connector P5 – Detector Signal Input
Pin Signal Internal Connection
BNC Detector Signal Direct
Table 2-9. Connector P6 – Auxiliary I/O, 956A-201-M2
Pin Signal
1 4 – 20 mA Output #1 (+)
2 4 – 20 mA Ground (-)
3 4 – 20 mA Output #2 (+)
4 4 – 20 mA Ground (-)
5 0 – 10 V* (+)
6 Ground (-)
7 Analog Output Option (+), 0-10 mV
8 Ground (-)
9 through 24 Not used
*0 – 10 Vdc selected for Remote Meter use on P2 (10, 11) and is not available on P6 (5, 6).
Table 2-10. Connector P7 – RS232C Option
Pin Signal
1 Protective Ground
2 Transmit Data
3 Receive Data
4 Request to Send (RTS)
5 Clear to Send (CTS)
6 Data Set Ready (DSR)
7 Signal Ground
8 Receive Line Signal Detect (DCD) 20 Data Terminal Ready
Table 2-11. 897A Detector Connection
Pin Signal
K Protective Ground
H Check Source
J Check Source
E High Voltage
MTG Screw Chassis Ground
C + Voltage In G Signal Output
2-5
2.6 SETUP
Table 2-12 summarizes the jumper selectable configuration options. To place the system in operation, the following steps should be performed:
Ensure you have read and fully understand Section 3 prior
to continuing.
1. Verify that jumpers and DIP switches, on the UDR and detector, are set for the operational features desired. Refer to Section 3, Table 3-2. The 897A Detector jumpers are preset at the factory per Tables 2-1 and 2-2, and should not be changed.
2. Apply power to the unit. The bargraph will illuminate momentarily followed with a momentary actuation of the digital value display. The unit will then begin to display the ambient radiation at the detector location.
The default setpoints in the UDR memory are for an 897 A-220 detector (1.00E-1 mR/h to 1.00E4 mR/h); verify the appropriate setpoints for the actual detector are entered per Section 3 (Parameter Entry).
NOTE
NOTE
Calibration constant and detector deadtime value are obtained from the factory calibration data sheet for each detector.
3. Detector dependent setpoints such as analog outputs, High/Low scale values, Range, Underrange, Overrange limit, calibration constant, and detector deadtime may now be verified and if required, modified using the procedures outlined in Section 3.
4. Channel dependent setpoints such as alarm limits may be verified, and if required, modified using the procedures outlined in Section 3.
5. Electronic adjustments affecting calibration are factory set and should not be readjusted for initial operation unless the UDR has been in storage for more than one year. If the Unit has been in storage for more than one year, the electronic calibration described in Section 4 should be performed.
NOTE
2-6
Table 2-12. Model 956A-201-M2 Option Jumpers
Jumper Function Position Operation
JP1 Microprocessor Reset Out
In
JP2 PROM Type 1-2
2-3
JP3-1/JP3-2 Statistical Accuracy (Note: This
accuracy refers only to the statistical interpretation of detector counts, and not
Out/Out Out/In In/Out In/In
Normal Operation (factory) Momentary connect to reset microprocessor without cycling AC power Not Applicable PROM 27128 PROM 27256 (factory) 2% Accuracy – Not Implemented 5% Accuracy – Not Implemented 10% Accuracy – Not Implemented Fixed one second display update (factory
detector accuracy)
JP3-3 Alarm Acknowledge In
Out
JP3-4 Fail Alarm In
Out
JP3-5 Check Source Alarm In
Out
JP4 Shield Polarity Selection 1-2
2-3
Manual Acknowledge (factory) Automatic Enable No Counts Fail Alarm (factory) Inhibit No Counts Fail Alarm Alarm Inhibited (factory) Alarm Enabled Negative Input Pulse (Other Detectors) Positive Input Pulse (G-M Detectors) (factory)
JP5 Shield Polarity Selection 1-2
2-3
JP-6 Anti-Jam Fuse Selection 1-2
2-3
JP7 Detector Type for Anti-Jam
Circuit Timing
1-2 2-3 Out
Shield for Negative Pulse Shield for Positive Pulse (G-M) (factory) Enable for Normal Operation (factory) Anti-Jam Circuit fuse bypassed (testing) Scintillation G-M Tube (factory) Anti-Jam Circuit Disabled (for testing only)
2-7
Section 3
THEORY OF
OPERATION
3.1 OPERATION
This section describes the operation and set up of a Digital Area Monitoring System. The system consists of a Model 956A-201-M2 UDR and a Model 897A Series G-M Detector. The detector preamplifier provides the electronics interface between the detector and the UDR. The preamplifier provides input pulse discrimination, pre-divide capability, anti-jam circuitry, pulse amplification and output drive capabilities. The output of the preamplifier is transmitted to the UDR. The 956A-201-M2 UDR uses this information to generate the dose rate display, error codes, alarms, and analog outputs.
Operation of the 956A-201-M2 UDR consists of operator functions and configuration functions. All operator functions are performed using the front panel shown in Figure 1-2. Configuration functions are performed using internal switches and/or jumpers, which are accessible with partial removal of the UDR from the mounting enclosure. Calibration involving trim pots is described in Section 4.
For applications where EMI/RFI compliance is required, the S157033A2 Line Filter/Surge Suppressor Assembly, designed to provide EMI/RFI protection for the 956A Series digital ratemeter and 897A Series G-M detectors, is available. The assembly consists of two (2) separate and independent line conditioning circuits that provide filtered AC power to each 956A Series ratemeter. The S157033A2 is designed to mount in the center section of the 948B-1A-5 dual module rack chassis, to provide EMI/RFI protection for two (2) 956A Series ratemeters.
3.2 DETECTOR OPERATION, MODEL 897A-2XX
The Digital Area Monitor uses a Model 897A-2XX G-M tube as a gamma radiation detector. The tube is filled with a mixture of gases, one of which acts as a quenching agent, while the others tend to support ionization. Electrically, it consists of a positive electrode (anode), which is maintained at a steady potential of 500/650 Vdc and a negative electrode (cathode) that is near ground potential.
When a gamma photon penetrates the shield encasing the G-M tube, an ionizing event occurs. An ion pair is produced, triggering an avalanche of ion pairs. The current pulses produced (one pulse per ionizing event) are independent of the energy of the initiating particle. Multiple discharge, caused by the release of electrons from the cathode due to excess energy, is eliminated after a short time (called dead time, typically 20-45 microseconds) by a quenching gas within the tube. The resulting pulses are conditioned and transmitted to the preamplifier.
The integral detector preamplifier provides input pulse discrimination and amplifies pulses received from the G-M tube to 5 Vdc amplitude. The current drive output of the preamplifier will drive a signal up to 2000 feet through a 50-ohm transmission line, without signal degradation.
3-1
Should a very high intensity radioactive source be detected, the G-M tube may become saturated (i.e. pulses are separated by a period less than the dead time of the tube). This would have the effect of holding the preamplifier output at a relatively constant output voltage, resulting in count loss at the readout. Anti-Jam circuitry in the preamplifier produces a full-scale output square wave signal, providing a full-scale indication at the readout.
G-M Detector Response Time
The response time of the system to a step change in radiation value is 60 seconds, due to the operation of the pulse counting algorithms. The detector radiation value displayed is the result of a rolling average of the latest 60, one-second values, and is updated once per second. An alarm will be initiated within one second after the current one-minute average exceeds the alarm setpoint.
Check Source
A manual check source may be initiated from the UDR by the operator to check detector operation. The Check Source push-button is a momentary contact switch, and is active as long as the pushbutton is depressed. Upon initiation and removal of the check source request, the internal counting registers are cleared and the display value will be based on the number of new values received. After 60 seconds, the display value will reflect the average of the past 60 values. During check source activation, analog outputs are muted (forced to zero). The High and Warn alarms are normally inhibited during check source operation, but may be enabled by removing Jumper JP3-5, on the UDR main printed circuit board (see Table 2-12). The counters are cleared upon exiting Check Source mode, resulting in a display of 0.00. After one minute, the current radiation value will be displayed.
3.3 UDR OPERATION, MODEL 956A-201-M2
Operation of the 956A-201-M2 UDR consists of operator functions and configuration functions. All operator functions are performed using the front panel. Configuration functions are performed using internal switches and/or jumpers that are accessible via partial removal of the UDR from the mounting enclosure.
Normal Operation
If the measured radiation field is within the range of the detector during power-up, the mR/h value will be displayed as a three digit number: N.NN, where N = 0 to 9. A backlit insert will display engineering units in mR/h, R/h, or kR/h. The bargraph will display the value on the fixed mR/h scale and any indicator lights that are on should be green, providing the operator with a visual indication of normal operation. The analog outputs will track the displayed value, and the alarm outputs will be active. The Warn, High, and Fail relays operate in the Fail Safe Mode.
WARN/HIGH Alarms
If the measured radiation field increases above the WARN alarm limit, the WARN alarm indicator will turn on flashing (amber color), the bargraph will change color to amber, and the warn alarm relay will de­activate. If the measured radiation field increases above the HIGH alarm limit, the HIGH alarm indicator will turn on flashing (red color), the bargraph will change color to red, and the high alarm relay will de­activate.
Non-fail-safe relay operation for the HIGH and WARN alarms is
available as a firmware option at time of purchase.
NOTE
3-2
The UDR can be configured to automatically reset the alarm relays and alarm indicators, or it can hold the alarm relays de-energized and flash the alarm indicators until the alarm acknowledge (ALARM ACK) pushbutton is pressed. If the ALARM ACK pushbutton is pressed while the alarm condition still exists, the indicators will go to a steady state, and the relays will remain de-energized until the alarm condition returns to normal. Upon resumption of normal operation, the relays will energize and alarm indicators will extinguish. The bargraph color will always indicate the current status; green for normal, amber for warn, and red for a high alarm.
Front panel pushbuttons labeled HIGH and WARN can be used to display the respective alarm set points.
To drive a local alarm, a 120 Vac is internally wired from alarm output connector P1 to the alarm relay contact on P2-13 and 14. Refer to Modification Sheet 956A-201-M2MS and Loop Drawing S174014C-
102.
Range Alarm
If the measured radiation field is below the underrange setpoint (minimum range of the detector used), the front panel display will indicate 0.00 mR/h, the bargraph will indicate the actual radiation value, and the RANGE alarm indicator will illuminate in red. The minimum range is adjustable by the underrange setpoint, and is defaulted to 1.00E-1 mR/h. When the measured radiation field increases into the range of the detector, the RANGE alarm indicator will extinguish and normal operation will begin.
There are three ranges for the ratemeter, one for each detector range (low, medium, & high). The specific range for each detector is established by operator-entered setpoints (refer to "Setpoint Entry" for actual entry procedures). The detector range for each specific detector is shown below.
Detector
897A-210/211 0.01 to 10E3 mR/h 1.00E-2 1.00E3 897A-220/221 0.1 to 10E4 mR/h 1.00E-1 1.00E4 897A-230/231 1 to 10E5 mR/h 1.00E0 1.00E5
If the measured radiation field goes above the overrange setpoint, the RANGE alarm indicator will illuminate and the front panel display will indicate EEEEE, the bargraph will illuminate in red, and the analog output will be set to full scale. The maximum range of the detector used is determined by the overrange setpoint. When the measured radiation field returns within the maximum operating range of the detector and the condition is acknowledged, the RANGE alarm indicator will extinguish and normal operation will resume.
In addition to the display of EEEEE when in Overrange, the
In the event the detector output exceeds the electronic anti-jam circuit trip level, the anti-jam fuse will open and the Fail relay will change state to indicate a monitor not in service condition. Replacement of the anti­jam fuse (F1) will be required in order to return the rate meter to normal operation.
Detector Range
Underrange Setpoint Overrange Setpoint
NOTE
mR/h engineering units will be displayed if the HIGH or WARN
front panel set point display pushbuttons have been accessed. IF desired, the mR/h units display may be cleared by either pressing the ENTER push button, or cycling the UDR power OFF/ON. The mR/h unit’s display, however, does not affect the operation of the Overrange function.
FAIL Alarm
Detector failure, detector overrange, or microprocessor failure are some of the conditions which can produce a FAIL alarm and in some cases an error display. The Fail condition is true whenever any equipment failure is detected and false when no equipment failures are detected.
3-3
When a Fail condition occurs, other than power failure, the red FAIL alarm indicator illuminates and the Fail relay coil de-energizes. On the 956A-201-M2, auxiliary relay K1 is hard wired to operate in parallel with the Fail relay, to drive a local indicator. Internally, 120 Vac is hard wired from alarm output connector P1 to the Fail relay contacts on P2-12, and 13. Refer to Modification Sheet 956A-201-M2MS and Loop Drawing S174014C-102.
To return the channel to normal operation after a FAIL alarm, the condition that caused the alarm must be located and corrected. Upon correction of the failure condition, the FAIL alarm will automatically close.
Check Source
The check source pushbutton and electronics are provided to verify detector operation. To operate the check source, press the CHECK SOURCE pushbutton and hold it down. The Check Source LED will illuminate, and the radiation value will increase. Releasing the check source pushbutton will allow normal UDR operation. An internal configuration jumper (JP3-5) allows alarms to be activated or deactivated in the check source mode. The analog outputs are forced to their low scale value during a check source operation.
Trip Test, 956A-201-M2
A Trip Test Function has been added to the operating firmware of the 956A-201-M2. The purpose of the function is to verify operation of the output relay, status indicators, display, and analog outputs.
Refer to the Operational Mode section for a complete description of Operation.
Firmware Version
This system requires a PROM for UDR operation. For the part number and the latest revision of the PROM, see the Factory Test Data Sheet. Operation as described in this manual pertains to the PROM defined in Section 1.1.
3.4 OPERATIONAL MODES
Normal Operation, Mode
The UDR is in normal operation when the UDR function switch is in any position except 8, and the Check Source button is OFF. During normal operation, the display shows the dose rate data received from the preamplifier in mR/h, R/h, or kR/h. The bargraph will also show the dose rate. The color of the illuminated segments is green when the dose rate is below the WARN setpoint, amber when the dose rate is above the WARN setpoint and below the HIGH setpoint, and red when the dose rate is above the HIGH setpoint. The analog outputs are active and all alarms are enabled.
Data Entry Mode
Data Entry Mode is selected by pressing the ENTER pushbutton while the rotary FUNCTION switch is in a valid setpoint position (see Setpoint Description). The selected setpoint is displayed in exponential format (e.g. 1.00E2) with the left most digit flashing. Setpoints are entered in exponential format (e.g. X.XXEN), where X is the mantissa and N is the exponent. The X value may be any integer value between 0 and 9. A positive exponent is entered by selecting the "E" symbol, and a negative exponent is entered by selecting the "-" symbol. The N value may be any integer value between 0 and 9. If the FUNCTION switch is not in a setpoint position, pressing the ENTER button has no effect. Refer to Table 3-3 for FUNCTION switch positions.
In the Data Entry Mode, the bargraph and analog outputs remain active.
3-4
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