Each Fluke product is warranted to be free from defects in material and workmanship under
normal use and service. The warranty period for Models 7-300, 7-600, and 12B is two years and
begins on the date of shipment. The warranty period for Model 18 is three years and begins on the
date of shipment. Parts, product repairs and services are warranted for 90 days. This warranty
extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does
not apply to fuses, disposable batteries or to any product which, in Fluke’s opinion, has been
misused, altered, neglected or damaged by accident or abnormal conditions of operation or
handling. Fluke warrants that software will operate substantially in accordance with its functional
specifications for 90 days and that it has been properly recorded on non-defective media. Fluke
does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user
customers only but have no authority to extend a greater or different warranty on behalf of Fluke.
Warranty support is available if product is purchased through a Fluke authorized sales outlet or
Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for
importation costs of repair/replacement parts when product purchased in one country is submitted
for repair in another country.
Fluke’s warranty obligation is limited, at Fluke’s option, to refund of the purchase price, free of
charge repair, or replacement of a defective product which is returned to a Fluke authorized
service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center or send the
product, with a description of the difficulty, postage and insurance prepaid (FOB Destination), to
the nearest Fluke authorized service center. Fluke assumes no risk for damage in transit.
Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB
Destination). If Fluke determines that the failure was caused by misuse, alteration, accident or
abnormal condition of operation or handling, Fluke will provide an estimate of repair costs and
obtain authorization before commencing the work. Following repair, the product will be returned to
the Buyer transportation prepaid and the Buyer will be billed for the repair and return
transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, WHETHER
ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT, RELIANCE OR
ANY OTHER THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or
exclusion or limitation of incidental or consequential damages, the limitations and exclusions of
this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or
unenforceable by a court of competent jurisdiction, such holding will not affect the validity or
enforceability of any other provision.
Fluke CorporationFluke Europe B.V.
P.O. Box 9090P.O. Box 1186
Everett, WA 98206-90905602 BD Eindhoven
U.S.A.The Netherlands
5/94
Table of Contents
ChapterTitlePage
1Introduction and Specifications........................................................ 1-1
4-1. Models 12B and 18 Final Assembly...................................................................... 4-4
4-2. Models 7-300 and 7-600 Final Assembly.............................................................. 4-6
4-3. Models 12B, 18, 7-300, and 7-600 Main PCA Components................................. 4-9
4-4. Model 12B Schematic............................................................................................ 4-10
4-5. Model 18 Schematic.............................................................................................. 4-12
4-6. Model 7-300 Schematic......................................................................................... 4-14
4-7. Model 7-600 Schematic......................................................................................... 4-16
v
12/18/7 Service
Service Manual
vi
MULTIMETER SAFETY
The Fluke 7-300, 7-600, 12B, and 18 Meters have been designed and tested according to IEC
Publication 1010, Safety Requirements for Electronic Measuring Apparatus. This manual contains
information and warnings that must be followed to ensure safe operation and keep the meter in
safe condition. Use of this equipment in a manner not specified herein may impair the protection
provided by the equipment.
These multimeters comply with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) these meters may not cause harmful interference, and (2) these meters must
accept any interference received, including interference that may cause undesired operation.
Some common international electrical symbols are shown below:
AC: ALTERNATING CURRENTDANGEROUS VOLTAGE
DC: DIRECT CURRENTEARTH GROUND
EITHER AC OR DC CURRENTSEE EXPLANATION IN MANUAL
X
Before using the meter, read the following safety information carefully. In this manual, "Warning" is
reserved for conditions and actions that pose hazard(s) to the user; "Caution" is reserved for
conditions and actions that may damage your meter.
• Avoid working alone.
• Follow all safety procedures for equipment being tested.
• Inspect the test leads for damaged insulation or exposed metal. Check test lead continuity.
• Be sure the meter is in good operating condition.
• Select the proper function for your measurement.
• To avoid electrical shock, use caution when working above 60V dc or 30V ac rms.
• Disconnect the live test lead before disconnecting the common test lead.
• Disconnect the power and discharge high-voltage capacitors before testing in resistance and
• When making a current measurement, turn the circuit power off before connecting the meter
FUSE
Damaged leads should be replaced.
diodes or continuity.
in the circuit.
DOUBLE INSULATION FOR
PROTECTION AGAINST ELECTRIC
SHOCK
•Check meter fuses before measuring transformer secondary or motor winding current. An
open fuse may allow high voltage build-up, which is potentially hazardous.
• Use clamp-on probes when measuring circuits exceeding 10 amps.
• When servicing the meter, use only the replacement parts specified.
• Do not allow the meter to be used if it is damaged or if its safety features are impaired.
Introduction
Service procedures described herein should be performed by
qualified personnel only. To avoid electri c shock, perf orm onl y
those service procedures described in this manual.
The 12B, 18, 7 Series Service Manual provides the information necessary to service the
Fluke Model 12B, Model 18, and Models 7-300 and 7-600 meters. This manual provides
the following information:
Chapter 1
Introduction and Specifications
P
Warning
• Specifications (Chapter 1)
• Basic theory of operation (Chapter 2)
• Disassembly and reassembly (Chapter 3)
• Performance tests (Chapter 3)
• Calibration (Chapter 3)
• Illustrated parts lists and schematic diagrams (Chapter 4)
Refer to the users instruction sheet for operating instructions.
Specifications
Specifications are in Table 1-1. Accuracy is specified for a period of one year after
calibration, at 18ºC to 28ºC (64ºF to 82ºF) with relative humidity to 90%. AC
conversions are ac-coupled, average responding, and calibrated to the rms value of a sine
wave input.
1-1
12B/18/7 Series
Service Manual
Accuracy specifications are given as follows:
±([% of reading] + [number of least significant digits])
Table 1-1. Specifications
Maximum Voltage Between any
Terminal and Earth Ground
(excludes 10% tolerance)
Display3-3/4-digits, 4000 counts, updates 4/sec
Operating Temperature-10°C to 50°C
Storage Temperature-30°C to 60°C indefinitely (to -40°C for 100 hrs)
Temperature Coefficient0.1 x (specified accuracy)/°C (<18°C or >28°C)
Relative Humidity0% to 90% (-10°C to 35°C)
Battery Type9V, NEDA 1604 or IEC 6F22
Battery Life650 continuous hours with alkaline; 600 hours for Model 7
Shock, Vibration1 meter shock. Per MIL-T-28800D for a Class 3 Instrument
Size (HxWxL)1.35 in x 2.75 in x 5.55 in
Weight10 oz (286g)
EMI RegulationsComplies with FCC Part 15, Class B, and VDE 0871B.
Safety
600V ac rms or dc
0% to 70% (35°C to 50°C)
450 continuous hours with carbon-zinc; 400 hours for Model 7
(3.46 cm x 7.05 cm x 14.23 cm)
Designed to Protection Class II requirement of UL1244,
ANSI/ISA-S82.01 - 1988, CSA C22.2 No 231, and VDE 0411, and
IEC 1010-1 overvoltage category III (CAT III), 600V.
1-2
Trademark of TÜV Product Services.
IEC 348 certification; designed to
comply with EN 61010-1: 1993.
Introduction and Specifications
Table 1-1. Specifications (continued)
Accuracy (50 to 400 Hz)
FunctionRangeResolution7-3007-60012B/18
f
E
J
K
LM
1. The 4000 mV range can be entered only in the manual range m ode. Use the 4000 mV range with
accessories. The 4000 mV range i s not available on the Model 7.
2. Not specified for the Model 7.
3.The beeper is guaranteed to come on at <25Ω and t urn off at >250Ω. The meter det ects opens or
shorts of 250 µs or longer. These values are not specified for the Model 7.
4000 mV
4.000V
40.00V
300.0V
400.0V
600.0V
4000 mV
4.000V
40.00V
300.0V
400.0V
600V
400.0Ω
4.000 kΩ
40.00 kΩ
400.0 kΩ
4.000 MΩ
40.00 MΩ
1.000 µF
10.00 µF
100.0 µF
1000 µF
10000 µF
3
2.000V0.001VNANA±(0.9%+2)
1
1
1 mV
0.001V
0.01V
0.1V
0.1V
1V
1 mV
0.001V
0.01V
0.1V
0.1V
1V
0.1Ω
0.001 kΩ
0.01 kΩ
0.1 kΩ
0.001 MΩ
0.01 MΩ
0.001 µF
0.01 µF
0.1 µF
1 µF
10 µF
NA
2
NS
±(2.9%+3)
±(2.9%+3)
NA
NA
NA
2
NS
±(1.5%+1)
±(1.5%+1)
NA
NA
±(1.5%+2)
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
2
NS
±(2.9%+3)
NA
±(2.9%+3)
±(2.9%+3)
NA
2
NS
±(1.5%+1)
NA
±(1.5%+1)
±(1.5%+1)
±(1.5%+2)
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Continuity Capture (Model 12B)
(Open/Short Capture Model 18)
Detects opens or shorts of 250 µs or longer.
Short Circuit
Current
1-4
Introduction
Chapter 2 provides a basic theory of operation for the Models 7, 12B, and 18 Meters.
Electrical components on the printed circuit assembly (A1 Main PCA) are listed in Table
2-1. Refer to Figure 4-3 for the location of these components and Figures 4-4 through
4-7 for the schematic diagrams.
The analog/digital IC (U1) performs the electrical measurement functions. See Table 2-2
for pin names and descriptions. The microcomputer (U2) controls U1, the LCD (U3),
and the user interface. Discrete components support U1 and U2, provide reference
standards for measurements, and provide input overload protection.
Chapter 2
Theory of Operation
Analog Measurement IC (U1)
U1 performs the following analog functions: a/d converter, ac to dc converter,
Automatic Selection circuitry, active filter, passive filter, power supply, range
configuration circuitry, signal routing circuitry, beeper driver, digital control circuitry,
and digital U2 interface circuitry.
The a/d converter is a patented dual-rate, dual-slope converter. The dual-rate conversion
allows for MIN MAX (Models 12B and 18 only) and fast autoranging functions. The ac
to dc converter is full-wave rectified and average-responding. The active and passive
filters are two-pole and one-pole low-pass filters (respectively) that are used for signal
filtering prior to a/d conversion. The internal power supply generates a ground voltage
nominally +3V relative to VSS. Range configuration circuitry connects the Z1 resistor
network as needed for different ranges. Routing circuitry connects the various signal
conditioning circuits as needed. The a/d converter and a counter are controlled by a state
machine.
2-1
12B/18/7 Series
Service Manual
Table 2-1. Electrical Components on Main PCA
Circuit and FunctionComponent Designator(s)
Analog Measurement IC
Microcomputer IC
Input Divider and Ohms Reference Resistor Network
Input Divider AC Coupling Capacitor
J2 Input Receptacle Voltage Sense Resistor
J1 Input Receptacle Voltage Sense Resistor
Reference Voltage for Volts Measurements
A/D Converter Integrate Capacitor
A/D Converter Autozero Capacitor
A/D Converter Gain Resistors
Active Filter Components
Passive Filter Components
AC to DC Converter Gain Resistors
AC to DC Converter AC Coupling Capacitor
Bias Current Setting Resistor
DGND-VSS Voltage Setting Resistors
Power Supply Bypass Capacitors
C3, C15
Reverse Battery Protection
System Clock
Automatic Selection Input Current Limiters
Automatic Selection Input Positive Temp. Coef. Thermistor
Automatic Selection Input Voltage Clamp Circuit
Automatic Selection Input Fusible Resistor
Microcomputer Reset Circuit
On/Off and Automatic Selection Select Slide Switch
Beeper
Beeper Current Limiter
Slide Switch Protection
Switch Sense Bypass Capacitor
Input Divider Bypass Capacitor
Zero Ohm Jumpers
CR1
Y1
R16, R18, R29
RT1
Q1, Q2, CR2, R28
R19
R23, R25, C10, C13, CR3
S1
LS1
R22
E1
C9
C16
R20, R21, R27
2-2
Finally, digital circuitry interfaces with U2 via a parallel address and bidirectional data
bus.
Voltage is measured using a ratio comparison of the unknown voltage to the reference
voltage (REFI pin). Resistance is calculated using a ratio comparison of the voltage
across the unknown resistor to the voltage across a precision reference resistor, with the
same current in both. Capacitance is measured by determining the amount of charge
added for a given dc voltage change.
Microcomputer IC (U2)
U2 writes range settings and a/d converter information to U1. U2 reads a/d converter
results and status information. This includes the low battery check, slide-switch position,
continuity check, and Automatic Selection data. The microcomputer performs math
operations on the raw data from U1 and configures it for the LCD. U2 also reads pushbutton inputs. Finally, the 2.1 MHz clock signal at U2 is divided down to 131 kHz and
sent to U1 (CLK pin) for the counter.
Automatic Selection Input Resistance
Theory of Operation
Microcomputer IC (U2)
2
As shown in Figure 2-1, the input resistance for the Automatic Selection function is nonlinear. The data in the graph are for the volts dc function (any range) and are the steady
state values obtained after the PTC thermistor (RT1) has stabilized. The data also apply
for the volts ac function.
500
Positive DCV Input
100
50
10
5
Small Signal Input Tesistance (kΩ)
Negative DCV Input
1
0.10.51.05.010.050.0500.0
|Vin| (Vdc)
Figure 2-1. Typical Automatic Selection Input Resistance with DC Volts Function Selected
as01f.eps
2-3
12B/18/7 Series
Service Manual
Table 2-2. U1 Pinout Table
Pin No.Pin NameDescription
1READ (L)When low (VSS), data from addressed register can be read
2ADR5Most significant address bus line
3ADR4Bit 4 of parallel address bus
4ADR3Bit 3 of parallel address bus
5ADR2Bit 2 of parallel address bus
6ADR1Bit 1 of parallel address bus
7ADR0Least significant address bus line
8VSSNegative power supply voltage (-3V relative to DGND)
9VDDPositive power supply voltage for analog only (Vbat-3V=VDD-DGND)
10K01st a/d gain resistor pin, generally for de-integrate
11K12nd a/d gain resistor pin, generally for integrate
12K23rd a/d gain resistor pin, for autozero
13AZA/D converter pin for autozero capacitor
14INTA/D converter pin for integrator capacitor
15REFI1.00V reference voltage for de-integrate signal in volts
16BIASPin for analog bias current generator reference resistor
17REFHConnects 1.235V reference voltage to on-chip circuits
18BGNDNot used
19AFOActive filter high output pin (2-pole, low-pass filter)
20FAOInternal active filter node
21FAIInternal active filter node
22AFIActive filter high input pin
23VSSNegative power supply voltage (-3V relative to DGND)
24PFOPassive filter low output pin (1-pole, low-pass filter)
25AVAOMAbsolute value amp (full wave rectified) negative output pin
26AVAOPAbsolute value amp (full wave rectified) positive output pin
27AVAMAbsolute value amp inverting input (summing node)
28ACBOAC buffer output
29VSETVoltage divider sense for power supply
30PSTESTPin to disable on-chip power supply for U1 testing
31DGNDGround power supply pin connected to common (digital ground)
32AGNDCommon input sense line. No current flow (analog ground).
33CLAMPOp amp output voltage for Q2 clamp transistor base drive
34AMPSShunt resistor sense pin. Unused in Fluke Model 18.
35ISRCCurrent source pin for continuity, ohms, and capacitance
36SWSSlide-switch position sense pin. Internal pull down.
37OHMSOhms sense resistor input pin. Sense voltage at J2.
38VSSNegative power supply voltage (-3V relative to DGND)
39ACVAC volts input pin from 10 MΩ resistor
2-4
Automatic Selection Input Resistance
Table 2-2 U1 Pinout Table (continued)
Pin No.Pin NameDescription
40APV0DC volts input pin from 10 MΩ resistor
41DIVLOInput divider (Z1) common (low) pin
42APV110-to-1 voltage divider and 1 MΩ reference resistor input
43APV2100-to-1 voltage divider and 100 kΩ reference resistor input
44APV31000-to-1 voltage divider and 10 kΩ reference resistor input
45APV410,000-to-1 voltage divider and 1 kΩ reference resistor input
46GNDGround power supply pin connected to common (digital ground)
47DATA3Most significant bidirectional data bus line
48DATA2Bit 2 of parallel data bus
49DATA1Bit 1 of parallel data bus
50DATA0Least significant bidirectional data bus line
51N/CNo connection
52BEEPER (L)One of two beeper drive lines. Voltage swings VDD to VSS.
53VSSNegative power supply line (-3V relative to DGNG)
54VSSNegative power supply line (-3V relative to DGNG)
55CLKSystem clock line from U2. 131,072 Hz.
56BCLKBeeper frequency (2.3 kHz) clock line from U2
57TESTCLKTest clock pin for U1 testing
58BEEPEROne of two beeper drive lines. Voltage swings VDD to VSS.
59N/CNo connection
60WRITE (L)When driven low (VSS), data is written to addressed register
Theory of Operation
2
2-5
12B/18/7 Series
Service Manual
2-6
static awareness
A Message From
Fluke Corporation
Some semiconductors and custom IC's can be
damaged by electrostatic discharge during
handling. This notice explains how you can
minimize the chances of destroying such devices
by:
1. Knowing that there is a problem.
2. Leaning the guidelines for handling them.
3. Using the procedures, packaging, and
bench techniques that are recommended.
The following practices should be followed to minimize damage to S.S. (static sensitive) devices.
1. MINIMIZE HANDLING
2. KEEP PARTS IN ORIGINAL CONTAINERS
UNTIL READY FOR USE.
3. DISCHARGE PERSONAL STATIC BEFORE
HANDLING DEVICES. USE A HIGH RESIS TANCE GROUNDING WRIST STRAP.
4. HANDLE S.S. DEVICES BY THE BODY.
5. USE STATIC SHIELDING CONTAINERS FOR
HANDLING AND TRANSPORT.
6. DO NOT SLIDE S.S. DEVICES OVER
ANY SURFACE.
8. WHEN REMOVING PLUG-IN ASSEMBLIES
HANDLE ONLY BY NON-CONDUCTIVE
EDGES AND NEVER TOUCH OPEN EDGE
CONNECTOR EXCEPT AT STATIC-FREE
WORK STATION. PLACING SHORTING
STRIPS ON EDGE CONNECTOR HELPS
PROTECT INSTALLED S.S. DEVICES.
9. HANDLE S.S. DEVICES ONLY AT A
STATIC-FREE WORK STATION.
7. AVOID PLASTIC,VINYL AND STYROFOAM
IN WORK AREA.
PORTIONS REPRINTED
WITH PERMISSION FROM TEKTRONIX INC.
AND GERNER DYNAMICS, POMONA DIV.
Dow Chemical
10. ONLY ANTI-STATIC TYPE SOLDER SUCKERS SHOULD BE USED.
11. ONLY GROUNDED-TIP SOLDERING
IRONS SHOULD BE USED.
Introduction
Chapter 3 covers the following:
• Disassembly and reassembly
• Cleaning
• Performance tests
• Calibration
Chapter 3
Maintenance
Disassembly and Reassembly
P
To avoid electrical shock, remove test leads and any input
signals before opening the case.
Caution
To avoid contamination from the fi ngers, handle the pca by the
edges or wear gloves. PCA contamination can cause failures in
humid environments. This meter contains components that can
be damaged by static discharge. To avoid damaging these
components when servicing the meter, take precautions
indicated on the "Static Awareness" at t he beginning of
Chapter 3.
Warning
3-1
12B/18/7 Series
Service Manual
Referring to Figures 3-1 and 3-2 as necessary, disassemble the meter as follows. A
Phillips-head screwdriver and small flat-blade screwdriver are required.
1. Remove the test leads and set the slide switch or rotary knob to OFF.
2. Remove the Phillips-head screws (H1-4) from the case bottom (MP8).
3. Separate the case top (MP2) from the case bottom.
4. TO REPLACE THE BATTERY: Lift the battery from the case bottom and insert a
new 9V battery (NEDA 1604, 6F22, or 006P). Be sure the positive and negative
battery posts are oriented correctly.
5. TO REMOVE THE PCA (A1): Insert a small, flat-blade screwdriver between the
edge of the case top and the pca where shown in Figure 3-3. Gently unsnap a side of
the case top from the pca. Repeat on the other side of the pca. Unsnap the case from
the top of the pca last.
6. LIFT THE PCA FROM THE CASE TOP BY ITS EDGES. If the elastomeric contact
strips (J3, J4)
*
for the switch assembly (S2)* and LCD (U3) are stuck to the pca,
remove them without touching the conductive edges.
TO REINSERT THE PCA: Important: First make sure that the slide-switch
actuator (MP5), the slide switch (S1), and the rotary knob (for the 12B and 18) are
in the OFF position. Place the pca over the four screw posts in the case top, then
press gently on the center of the pca while using the small flat-edge screwdriver to
shoehorn the pca under the snap on a side of the case top. Repeat on the other side
and the top.
7. TO REMOVE THE SWITCH SUPPORT (MP6): Use a small, flat-blade
screwdriver to gently unsnap the sides and top of the switch support from the snaps
shown in Figure 3-3.
8. The LCD, switch assembly, slide-switch actuator, and elastomeric contact strips
(J3, J4) for the LCD and switch assembly are accessible and can be replaced as
needed. Do not allow the LCD to get wet. Before installing a new LCD, make sure
that all connector contact points are clean.
Caution
Do not touch the conductive edges of the elastomeri c strips or
the contacts on the switch assembly. If they are contaminated,
clean them with isopropyl alcohol .
9. Reassembling the meter is the reverse of disassembling it. After the meter is
reassembled, execute the PERFORMANCE TESTS to confirm that the meter is
working properly.
3-2
*
J4 and S2 are not present in Mode ls 7-300 and 7-600.
Switch Assembly
Actuator, Switch
Disassembly and Reassembly
Case, Top
LCD
Conn.
Elastomeric
Conn.
Elastomeric
LCD to PCA
Support, Switch Assembly
Maintenance
3
Main PCA
Shield, Bottom
Battery
Shock Absorber
Case, Bottom
Screw, THD Form, PH.P.STL,
5-14 x .750
Foot
Figure 3-1. Models 12B and 18 Disassembled Unit
as07f.eps
3-3
12B/18/7 Series
Service Manual
Case, Top
LCD
Conn.
Elastomeric
LCD to PCA
Actuator Switch
Support,
Switch Assembly
Main PCA
Shield, Bottom
Foot
Shock Absorber
Battery
Case, Bottom
Screw, THD Form, PH.P.STL,
5-14 x .750
3-4
Figure 3-2. Models 7-300 and 7-600 Disassembled Unit
as10f.eps
2
Maintenance
Disassembly and Reassembly
3
3
Snap
Snap
Snaps
1
Figure 3-3. Removing and Reinserting the Printed Circuit Assembly
as04f.eps
3-5
12B/18/7 Series
Service Manual
Cleaning
Performance Tests
Caution
To avoid damaging the meter, do not use aromatic
hydrocarbons or chlorinated solvents for cleaning. These
solutions will react with the plastics used in the instruments.
Do not get the LCD wet.
To clean the case, wipe it with a cloth lightly dampened with water and a mild detergent.
Wash the pca with isopropyl alcohol or hot deionized water and a soft brush. Do not use
detergent of any kind for cleaning the pca. The pca must be completely dry before the
meter is reassembled. Dry the pca with clean dry air at low pressure (<20 psi); then bake
it at 50ºC for 2 hours.
P
Warning
To avoid electric shock, do not execute the performance t est s
procedures unless the meter is fully assembled.
Use the PERFORMANCE TESTS to confirm that the meter is working properly. If the
meter fails any of these tests, it needs calibration (see CALIBRATION) or repair. The
equipment required is specified in Table 3-1.
1. Connect the calibrator to the [+] and COM jacks on the meter.
2. Referring to Table 3-2 for the Fluke 7-300 or 7-600, or Table 3-3 for the Fluke 12B
or 18, put the meter in the function and range shown for Test 1.
3. Apply the input from the appropriate source. The reading on the display should be
within the MINIMUM and MAXIMUM values shown in Table 3-2 or 3-3.
4. Test the remaining functions and ranges.
Table 3-1. Required Equipment
EquipmentMinimum SpecificationsRecommended Models
DMM CalibratorDC Voltage: 0-600V
Accuracy: ±0.25%
AC Voltage: 0-600V
Accuracy: ±0. 5%
Frequency: 50-400 Hz
Decade ResistorResistance: 1.0-40 MΩ
Accuracy: ±0. 25%
Fluke Models 5700A, 5500A,
5100B, or equivalent
General Resistance RDS-77B
and 41B or Fluke 5500A
3-6
Decade CapacitorCapacitance: 0-1.000 µF
Accuracy: ±0. 5%
GenRad 1412-BC or Fluke 5500A
Table 3-2. Performance Tests for Models 7-300 and 7-600
1. To avoid overload/current lim i t condition on the calibrator when t esting the Model 7, defeat t he 50Ω divider on the
calibrator and allow at least 3 seconds at each voltage i nterval above 40V.
2. Model 7 beeper should be on.
3. Model 7 beeper may be on or off.
7-300/7-600
7-600
7-300/7-600
7-300/7-600
7-300/7-600
400.0V dc
(300.0V dc for
7-300)
600V dc
400.0Ω
400.0Ω
400.0Ω
300V dc
-600V dc
0.0Ω
1.0Ω
350.0Ω
295.4
-610
0.0
0.8
344.5
304.6
-590
0.2
1.2
355.5
3-7
12B/18/7 Series
Service Manual
Table 3-3. Performance Tests for Models 12B and 18
Test
No.
1
2
3
4
5
6
7
8
2
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1. Center position for Model 18.
2. In the Automatic Sel ection mode, the UUT uses a low-i m pedance thermistor (~2.5k f or circuit protection and l oad
testing (referred to as low-Z input circuitry). When usi ng the 5100B, 5500A, or 5700A to drive the UUT with high
voltages, avoid an overload/current limit condition by gradually stepping t he voltage up (waiting two seconds
between each step) from 90.0V, 120.0V, 180.0V, and 350.0V at 80 Hz each step.
3. Calibrator 50Ω divider override.
4. The dc volts annunciator m us t be on. Test does not apply t o Model 18.
Right
Center
Center
Center
Center
Center
Right
Right
Right
Right
Right
Right
Right
Right
Right
Right
Right
Right
Right
Right
Display
Minimum
0.000
0.000
0.007
0.007
3.430
3.430
34.30
34.30
343.0
586
-0.012
-0.002
00.01
-000.3
+3.466
-35.33
+99.0
-606
1.980
4
3.397
4
-0.507
0.0
0.8
346.6
0.990
34.67
99.0
2.873
34.44
4
1.940
-0.001 µF
0.930 µF
Display
Maximum
0.003
0.040
0.013
0.013
3.570
3.570
35.70
35.70
357.0
614
0.012
0.002
00.03
-000.1
+3.534
-34.67
+101.0
-594
2.020
4
3.463
4
-0.493
0.2
1.2
353.4
1.010
35.33
101.0
2.927
35.56
4
1.980
0.001 µF
0.970 µF
5. Conducting performance tests of t he 400Ω, 4 kΩ, 40 kΩ, and 1 µF ranges (tes ts no. 22, 23, 24, 25, 26, 31, and 32)
verifies that the discrete and integrated circui try needed to support the other capacitance ranges are working withi n
specifications. Therefore, the tests indirectly verify that the meter will meet specification in the 10 µF, 100 µF,
1000 µF, and 10,000 µF ranges.
3-8
Calibration Adjustments for Models 12B and 18
Calibration Adjustments for Models 12B and 18
To ensure that the meter performs to specifications, make calibration adjustments
annually using the following procedure:
1. Set the calibrator for 0V dc. Put the meter in the 4.000V dc range.
2. Connect the calibrator to the [+] and COM jacks on the Meter.
3. Apply an input of +4.000V dc ±0.25%
The meter display should read between 3.997-4.003V. If it does not, adjust R4 (see
Figure 3-4) as described below.
To adjust R4, proceed as follows:
1. Remove any input signals to the meter.
2. Remove the four screws on the back and separate the case bottom and case top.
Notice that when you do so the battery remains in the case bottom and power to the
meter is disconnected.
3. Observing correct polarity, connect a 9V battery to the battery contacts using easy
hook jumpers or alligator clip leads (see Figure 3-4).
Maintenance
3
Note
To avoid stretching or bending the battery contacts, connect leads to the
base of the contacts as shown in Figure 3-4.
4. Set the calibrator for 0V dc. Put the meter in the 4.000V dc range.
5. Connect the calibrator to the [+] and COM jacks on the meter.
6. Apply an input of +4.000V dc ±0.25%
7. Adjust R4 (see Figure 3-4) so that the meter display reads between 3.997 and
4.003V.
3-9
12B/18/7 Series
Service Manual
Clip to Base Contacts
+
Input Receptacles
+
+
9V
Adjust R4 for 3.997-4.003V DC
Figure 3-4. Calibration Adjustment
BATTERY
Calibration Adjustments for Models 7-300 and 7-600
To ensure that the meter performs to specifications, make calibration adjustments
annually using the following procedure:
1. Set the calibrator for 0V dc. Switch the meter ON.
2. Connect the calibrator to the [+] and COM jacks on the meter. Defeat the 50Ω
divider on the calibrator (if any).
3. Apply an input of 3.500V dc ±0.25%. Wait at least 3 seconds.
4. Apply an input of 3.75V dc ±0.25%. Within 5 seconds the meter should display a
reading between 3.747 and 3.753V dc. If it does not, adjust R4 as described below.
_
as05f.eps
3-10
To adjust R4, proceed as follows:
1. Remove any input signal to the meter.
2. Remove the four screws on the back and separate the case bottom from the case top.
Notice that when you do so, the battery remains in the case bottom and power to the
meter is disconnected.
3. Observing the correct polarity, connect a known good 9V battery to the battery
contacts using easy-hook jumpers or alligator clip leads. Refer to Figure 3-4.
Note
To avoid stretching or bending the battery contacts, connect the leads to
the base of the contacts, as shown in Figure 3-4.
4. Set the calibrator for 0V dc. Turn the meter ON.
Maintenance
Calibration Adjustments for Models 7-300 and 7-600
5. Connect the calibrator to the [+] and COM input jacks on the meter. Defeat the 50Ω
divider on the calibrator (if any).
6. Apply an input of 3.500V dc ±0.25%. Wait at least 3 seconds.
7. Apply an input of 3.75V dc ±0.25%. Wait 5 seconds.
8. Adjust R4 so that the meter displays a reading between 3.747 and 3.753V dc.
9. Remove the inputs to the meter, disconnect the battery, and reassemble the meter.
3
3-11
12B/18/7 Series
Service Manual
3-12
Introduction
This chapter contains an illustrated list of replaceable parts for the 7-300, 7-600, 12B,
and 18 Meters. Parts are listed by assembly; alphabetized by reference designator. Each
assembly is accompanied by an illustration showing the location of each part and its
reference designator. The parts lists give the following information:
• Reference designator
• An indication if the part is subject to damage by static discharge
• Description
• Fluke stock number
• Total quantity
• Any special notes (i.e., factory-selected part)
Chapter 4
Parts and Schematics
A * symbol indicates a device that may be damaged by static
discharge.
How to Obtain Parts
Electrical components may be ordered directly from the manufacturer by using the
manufacturers part number, or from the Fluke Corporation and its authorized
representatives by using the part number under the heading FLUKE STOCK NO. In the
U.S., order directly from the Fluke Parts Dept. by calling 1-800-526-4731. Parts price
information is available from the Fluke Corporation or its representatives. Prices are also
available in a Fluke Replacement Parts Catalog which is available on request.
In the event that the part ordered has been replaced by a new or improved part, the
replacement will be accompanied by an explanatory note and installation instructions, if
necessary.
Caution
4-1
12B/18/7 Series
Service Manual
Manual Status Information
Ref. or Option No.Assembly NameFluke Part No.Revision Level
To ensure prompt delivery of the correct part, include the following information when
you place an order:
• Instrument model and serial number
• Part number and revision level of the pca containing the part.
• Reference designator
• Fluke stock number
• Description (as given under the DESCRIPTION heading)
• Quantity
The Manual Status Information in Table 4-1 defines the assembly revision levels that are
documented in the manual. Revision levels are printed on each pca.
Changes and improvements made to the instrument are identified by incrementing the
revision letter marked on the affected pca. These changes are documented on a manual
supplement sheet which, when applicable, is included with the manual.
Parts Lists, Drawings, and Schematics
This section contains the parts lists, drawings, and schematics for the meters.
Note
This instrument may contain a Nickel-Cadmium battery. Do not mix with
the solid waste stream. Spent batteries should be disposed of by a qualified
recycler or hazardous materials handler. Contact your authorized Fluke
service center for recycling information.
P
Warning
To avoid fire or explosion, replace the fusible resistor only with
Fluke PN 867361.
4-2
Parts Lists, Drawings, and Schematics
Table 4-2. Models 12B, 18, and 18/AL Final Assembly
Parts and Schematics
4
Reference
DesignatorDescription
A1MAIN PCA (MODEL 12B)8790021
A1MAIN PCA (MODEL 18)8789911
BT1BATTERY, 9V, 0-15MA6965341
H1-4SCREW, PH, P, AM THD FORM , STL, 5-14, .7508322464
J3CONN, ELASTOMERIC, LCD TO P WB, 2.050 L8672471
J4CONN, ELASTOMERIC, S WITCH TO PWB, .500 L8672421
MP2CASE TOP, (PAD XFER & WINDOW, MODEL 12B)6149481
MP2CASE TOP, (PAD XFER & WINDOW, MODEL 18)6149551
MP2CASE TOP, (PAD XFER & WINDOW, MODEL 18/AL)6151921
MP5ACTUATOR, SWITCH2034451
MP6SUPPORT, SWITCH ASSEMBLY8790311
MP8CASE, BOTTOM, YELLOW (MODEL 12B)6148641
MP8CASE, BOTTOM, GRAY (MODEL 18)6148721
MP9SHIELD, BOTTOM8782771
MP10SHOCK ABSORBER8789831
MP11FOOT, NON-SKID8858841
MP12TEST LEADS8557421
S2SWITCH ASSEMBLY (MODEL 12B)6147991
S2SWITCH ASSEMBLY (MODEL 18)6148071
U3LCD, 3.5 DIGIT, MULTIPLEXED8552261
TM112B/18 INSTRUCTION SHE E T6020001
Fluke Stock
Number
Total
Quantity
4-3
12B/18/7 Series
Service Manual
MP2
U3
J4
J3
S2
MP5
MP6
A1
MP9
BT1
MP10
MP8
H1-4
4-4
MP11
FLUKE 12B, FLUKE 18, FLUKE 18/AL
T&B
as06f.eps
Figure 4-1. Models 12B and 18 Final Assembly
Parts Lists, Drawings, and Schematics
Table 4-3. Models 7-300 and 7-600 Final Assembly
Parts and Schematics
4
Reference
DesignatorDescription
A1MAIN P CA (M ODEL 7-600)6149661
A1MAIN P CA (M ODEL 7-300)6149631
BT1BATTERY, 9V, 0-15MA6965341
H1-4S CRE W, PH, P, AM THD FORM, S T L, 5-14, .7508322464
J3CONN, ELASTOMERIC, LCD TO P WB , 2.050 L8672471
MP2CASE TOP, (PAD XFER & WINDOW, MODEL 7-600)6149301
MP2CASE TOP, (PAD XFER & WINDOW, MODEL 7-300)6149221
MP5ACTUATOR, SWITCH2034521
MP6SUPPORT, SWITCH ASSEMBLY8790311
MP8CASE, BOTTOM, YELLOW6148641
MP9SHIELD, BOTTOM8782771
MP10SHOCK ABSORBER8789831
MP11FOOT, NON-SKID8858841
MP12TEST LEADS8557421
U3LCD, 3.5 DIGI T, MULTIPLEXED8552261
TM1INSTRUCTI ON SHEET, FLUKE 76020181