Fluke 700G User Manual

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Page 1

700G Series

Pressure Gauge

April 2012

Calibration Manual

Page 2

LIMITED WARRANTY AND LIMITATION OF LIABILITY

Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is three years and begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption.

Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for repair in another country.

Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.

To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).

THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.

Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.

Fluke Corporation P.O. Box 9090 Everett, WA 98206-9090 U.S.A.

Fluke Europe B.V. P.O. Box 1186 5602 BD Eindhoven The Netherlands

11/99

Page 3

Title Page

Introduction ........................................................................................................ 1

How to Contact Fluke ........................................................................................ 1

Safety Information ............................................................................................. 2

Hazard Location Information/Approvals ....................................................... 2

Special Conditions for Safe Use .................................................................... 3

Symbols ......................................................................................................... 3

Specifications ..................................................................................................... 4

Available Input Ranges ................................................................................. 4

Accuracy ........................................................................................................ 4

Media Compatibility ...................................................................................... 4

Environmental ............................................................................................... 4

Mechanical Specifications ............................................................................. 4

Ranges and Resolution .................................................................................. 5

Maintenance ....................................................................................................... 6

How to Clean the Product .............................................................................. 6

How to Change the Batteries ......................................................................... 6

Performance Verification Tests ......................................................................... 7

Required Equipment ...................................................................................... 7

How to Verify Pressure ................................................................................. 7

Calibration Adjustment ...................................................................................... 10

Test Equipment .............................................................................................. 10

Connections ................................................................................................... 11

Enter Calibration Mode ................................................................................. 11

Procedure Example ........................................................................................ 11

Serial Interface ................................................................................................... 12

List of Commands ......................................................................................... 13

Parameter Units ............................................................................................. 14

Error Codes .................................................................................................... 15

Replacement Parts and Accessories ................................................................... 15

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700G Series

Calibration Manual

Page 5

List of Tables

Table Title Page

1. Symbols .................................................................................................................. 3

2. Equipment Required for Verification ..................................................................... 7

3. Verification Points (In PSI) .................................................................................... 8

3. Verification Points ................................................................................................. 9

4. Calibration Points ................................................................................................... 12

5. Commands .............................................................................................................. 13

6. Measurement Units Used with Serial Port Commands .......................................... 14

7. Error Codes ............................................................................................................ 15

8. Replacement Parts and Accessories ....................................................................... 15

iii

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700G Series

Calibration Manual

Page 7

List of Figures

Figure Title Page

1. How to Change the Batteries .................................................................................. 6

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700G Series

Calibration Manual

vi 1

Page 9

Introduction

The 700G Series Pressure Gauges (the Product) are high-accuracy digital pressure test gauges. Accurate to 0.05 % FS, the Products can be used as a calibration reference or in any application where high-accuracy pressure measurement is necessary.

The Product features user-configurable functions that include:

• Sampling rate

• Tare

• Damping

• Auto off

• Min Max

When the Product is configured, you can lock its settings and use password protection to prevent configuration changes.

How to Contact Fluke

To contact Fluke, call one of the following telephone numbers:

• Technical Support USA: 1-800-44-FLUKE (1-800-443-5853)

• Calibration/Repair USA: 1-888-99-FLUKE (1-888-993-5853)

• Canada: 1-800-36-FLUKE (1-800-363-5853)

• Europe: +31 402-675-200

• Japan: +81-3-6714-3114

• Singapore: +65-6799-5566

• Anywhere in the world: +1-425-446-5500

Or, visit Fluke’s website at www.fluke.com.

To register your product, visit http://register.fluke.com.

To view, print, or download the latest manual supplement, visit

http://us.fluke.com/usen/support/manuals.

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700G Series

Calibration Manual

Safety Information

A Warning identifies conditions and procedures that are dangerous to the user. A Caution identifies conditions and procedures that can cause damage to the Product or

the equipment under test.

XWWarning

To prevent possible electrical shock, fire, or personal injury:

• Use the Product only as specified, or the protection supplied by

the Product can be compromised.

• The battery door must be closed and locked before you operate

the Product.

• Replace the batteries when the low battery indicator () shows to

prevent incorrect measurements.

• Do not use and disable the Product if it is damaged.

• Read all safety Information before you use the Product.

• Do not use the Product in damp or wet environments.

WCaution

To prevent possible damage to Product or to equipment under test:

• If the display reads “OL” the range limit is exceeded and the

pressure source must immediately be removed.

• Do not exceed the maximum torque allowed. Maximum torque

allowed is 13,5 Nm = 10 ft lb.

Hazard Location Information/Approvals

Ex-Hazardous Areas

An Ex-hazardous area as used in this manual refers to an area made hazardous by the potential presence of flammable or explosive vapors. These areas are also referred to as hazardous locations, see NFPA 70 Article 500.

) ® LR110460

Class I, Div. 2, Groups A-D

( II 3 G Ex nA IIB T6

KEMA 06ATEX0014 X Ta=–10 °C... +55 °C

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Pressure Gauge

Safety Information

Special Conditions for Safe Use

Misuse

If the Product is exposed to overpressure or sudden physical shock (such as being dropped) examine it for any damage that can cause a safety concern. If necessary, return the Product for evaluation to Fluke. Refer to the How to Contact Fluke section.

WWarning

To prevent possible fire, or personal injury:

• Do not use the Product with flammable substances.

• The Product is intended for installation only in locations

providing adequate protection against the entry of solid foreign objects or water capable of impairing safety.

Symbols

Symbols used on the Product and in this manual are explained in Table 1.

Table 1. Symbols

Symbol Meaning Symbol Meaning

Risk of danger. Important information. See manual.

Hazardous voltage. Risk of electrical shock.

)

f Pressure ~



Conforms to relevant Australian standards.

( Conforms to ATEX requirements

Conforms to European Union directives.

Conforms to relevant North American Safety Standards.

Do not dispose of this product as unsorted municipal waste. Go to Fluke’s website for recycling information.

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700G Series

Calibration Manual

Specifications

Available Input Ranges

Accuracy

Media Compatibility

See PI Ranges and Resolution for available ranges in psi plus equivalent ranges and resolution for all engineering units.

Positive Pressure ....................................................... ±0.05 % FS

Vacuum .................................................................... ±0.1 % FS

Temperature Compensation ..................................... 15 °C to 35 °C (59 °F to 95 °F) to

rated accuracy

Note: For temperatures from -10 °C to 15 °C and 35 °C to 55 °C, add .003 % FS/°C

15, 30 psi .................................................................. any clean dry non-corrosive gas

100, 300, 500, 1000 psi ............................................ any liquids or gases compatible with

316 stainless steel

Above 1000 psi ......................................................... any non-flammable, non-toxic, non-

explosive, non-oxidizing liquid or gas compatible with 316 stainless steel.

Environmental

Operating Temperature ............................................. -10 °C to +55 °C (14 °F to 131 °F)

Storage ..................................................................... -20 °C to +70 °C (-4 °F to +158 °F)

Humidity .................................................................. 10 % to 95 % RH Non-condensing

Pollution Degree ...................................................... 2

Altitude ..................................................................... 3000 m maximum operating altitude

Agency Approvals .................................................... P, , ), (

Mechanical Specifications

Dimensions .............................................................. 11.4 x 12.7 (cm), depth = 3.7 cm

(4.5 x 5 (in), depth= 1.5 in)

Pressure

Connection ....................................................... ¼ in NPT Male

Housing ............................................................ Cast ZNAL

Display

5-1/2 Digits, 16.53 mm (0.65 in) high

20-Segment bar graph, 0 to 100 %

Power

Battery ............................................................. three size AA alkaline batteries

Battery Life ..................................................... 1,500 hours without backlight

(continuous on), 2,000 hours at slow sample rate

Page 13

Pressure Gauge

Specifications

Ranges and Resolution

Model Number 700G04 700G05 700G06 700G27 700G07 700G08 700G29 700G30 700G31

Pressure Range 15 30 100 300 500 1000 3000 5000 10000

Vacuum Range -14 -14 -12 -12 -12 -14 -14 -14 -14

Burst Pressure 45 90 1000 2000 2000 10000 10000 10000 15000

Proof Pressure 30 60 200 600 1000 2000 6000 10000 15000

Engineering Unit

psi 1 15.000 30.000 100.00 300.00 500.00 1000.0 3000.0 5000.0 10000

bar 0.06894757 1.0342 2.0684 6.8948 20.684 34.474 68.948 206.84 344.74 689.48

mbar 68.94757 1034.2 2068.4 6894.8 20684 34474 68948 * * *

kPa 6.894757 103.42 206.84 689.48 2068.4 3447.4 6894.8 20684 34474 68948

Mpa 0.006894757 0.1034 0.2068 0.6895 2.0684 3.4474 6.8948 20.684 34.474 68.948

kg/cm2 0.07030697 1.0546 2.1092 7.0307 21.092 35.153 70.307 210.92 351.53 703.07

mmHg @ 0 °C 51.71507 775.73 1551.5 5171.5 15515 25858 51715 * * *

inHg @ 0 °C 2.03603 30.540 61.081 203.60 610.81 1018.0 2036.0 6108.1 10180 20360

cmH2O @ 4 °C 70.3089 1054.6 2109.3 7030.9 21093 35154 70309 * * *

cmH2O @ 20 °C 70.4336 1056.5 2113.0 7043.4 21130 35217 70434 * * *

mmH2O @ 4 °C 703.089 10546 21093 70309 * * * * * *

mmH2O @ 20 °C 704.336 10565 21130 70434 * * * * * *

mH2O @ 4 °C 0.703089 10.546 21.093 70.309 210.93 351.54 703.09 2109.3 3515.4 7030.9

mH2O @ 20 °C 0.704336 10.565 21.130 70.434 211.30 352.17 704.34 2113.0 3521.7 7043.4

Factor

inH2O @ 4 °C 27.68067 415.21 830.42 2768.1 8304.2 13840 27681 83042 * *

inH2O @ 20 °C 27.72977 415.95 831.89 2773.0 8318.9 13865 27730 83189 * *

inH2O @ 60 °F 27.70759 415.61 831.23 2770.8 8312.3 13854 27708 83123 * *

ftH2O @ 4 °C 2.306726 34.601 69.202 230.67 692.02 1153.4 2306.7 6920.2 11534 23067

ftH2O @ 20 °C 2.310814 34.662 69.324 231.08 693.24 1155.4 2310.8 6932.4 11554 23108

ftH2O @ 60 °F 2.308966 34.634 69.269 230.90 692.69 1154.5 2309.0 6926.9 11545 23090

ft Sea Water 2.24719101 33.708 67.416 224.72 674.16 1123.6 2247.2 6741.6 11236 22472

m Sea Water 0.68494382 10.274 20.548 68.494 205.48 342.47 684.94 2054.8 3424.7 6849.4

Torr 51.71507 775.73 1551.5 5171.5 15515 25858 51715 * * *

Page 14

static awareness

A Message From

Fluke Corporation

Some semiconductors and custom IC's can be damaged by electrostatic discharge during handling. This notice explains how you can minimize the chances of destroying such devices by:

1. Knowing that there is a problem.

2. Learning the guidelines for handling them.

3. Using the procedures, packaging, and bench techniques that are recommended.

The following practices should be followed to minimize damage to S.S. (static sensitive) devices.

1. MINIMIZE HANDLING

2. KEEP PARTS IN ORIGINAL CONTAINERS UNTIL READY FOR USE.

3. DISCHARGE PERSONAL STATIC BEFORE HANDLING DEVICES. USE A HIGH RESIS TANCE GROUNDING WRIST STRAP.

4. HANDLE S.S. DEVICES BY THE BODY.

Page 15

5. USE STATIC SHIELDING CONTAINERS FOR HANDLING AND TRANSPORT.

6. DO NOT SLIDE S.S. DEVICES OVER ANY SURFACE.

8. WHEN REMOVING PLUG-IN ASSEMBLIES HANDLE ONLY BY NON-CONDUCTIVE EDGES AND NEVER TOUCH OPEN EDGE CONNECTOR EXCEPT AT STATIC-FREE WORK STATION. PLACING SHORTING STRIPS ON EDGE CONNECTOR HELPS PROTECT INSTALLED S.S. DEVICES.

9. HANDLE S.S. DEVICES ONLY AT A STATIC-FREE WORK STATION.

7. AVOID PLASTIC,VINYL AND STYROFOAM IN WORK AREA.

PORTIONS REPRINTED WITH PERMISSION FROM TEKTRONIX INC. AND GERNER DYNAMICS, POMONA DIV.

 Dow Chemical

10. ONLY ANTI-STATIC TYPE SOLDER SUCKERS SHOULD BE USED.

11. ONLY GROUNDED-TIP SOLDERING IRONS SHOULD BE USED.



Page 16

700G Series

Calibration Manual

Maintenance

How to Clean the Product

How to Change the Batteries

Clean the Product with a soft cloth dampened with water or water and weak soap.

WCaution

To prevent possible damage to the Product, do not use solvents or abrasive cleansers.

WCaution

For safe operation and maintenance of the product:

• Repair the Product before use if the battery leaks.

• Remove batteries to prevent battery leakage and damage to the

Product if it is not used for an extended period.

• Be sure that the battery polarity is correct to prevent battery

leakage.

• Have an approved technician repair the Product.

XWWarning

To prevent possible electrical shock, fire, or personal injury, batteries must only be changed in an area known to be nonhazardous. Explosion hazard.

To change the batteries, see Figure 1:

1. Remove the Product holster.

2. Use a Phillips screwdriver to loosen the captive screw on the battery door.

3. Remove the battery door.

4. Replace the three AA batteries.

5. Install the battery door again.

6. Tighten the captive screw.

7. Put the Product back into the holster.

Figure 1. How to Change the Batteries

gvv002.eps

Page 17

Pressure Gauge

Performance Verification Tests

Fluke recommends certification each year. To re-certify, do the verification procedure. If test points are out of tolerance, calibrate the Product and then re-verify. Use the subsequent tests to make sure that the Product is in its specification limits.

Required Equipment

The equipment necessary for verification of the Product is shown in Table 2. If these instruments are not available, you can replace them with other instruments that have the same minimal specification requirements.

Table 2. Equipment Required for Verification

Equipment Minimum Specification Recommended Model

Dead Weight Tester

How to Verify Pressure

For each procedure there is a table of test points and permitted Product indications. If the result of the test is not in the range shown, the Unit Under Test (UUT) is out of tolerance and must be calibrated or repaired. For Product support, see the “How to Contact Fluke” section.

Follow these general instructions for all the tests:

• Make sure the battery is fully charged.

• Let the verification equipment warm-up for its specified time.

• For each test, make sure the verification equipment is stable and that the “unsettled”

annunciator on the UUT is not shown.

1. Carefully attach the pressure fitting of the deadweight tester to the pressure port of

the UUT.

Use plenty of TEFLON tape when you attach the pressure fitting.

The display reads 0.00 PSI with the deadweight tester opened to ambient air. If it does not, push  until the display shows 0.00 PSI.

2. Set up the deadweight tester for the sequence of psi inputs from Table 3. These inputs

will be put into the pressure port of the UUT.

-14 to 10,000 psig

Accuracy: 0.012 % of Range

Note

Pressurement P3000, P3100

3. Make sure the pressure has become stable at each input before you verify the display

indication.

4. Apply the inputs from Table 3.

5. Carefully vent all pressure and disconnect the UUT from the deadweight tester.

Page 18

700G Series

Calibration Manual

Table 3. Verification Points (In PSI)

700G04 15 PSI 700G05 30 PSI

Input

Pressure

15.000 14.993 15.008 30.000 29.985 30.015

14.000 13.993 14.008 28.125 28.110 28.140

12.000 11.993 12.008 24.000 23.985 24.015

9.750 9.743 9.758 19.500 19.485 19.515

7.500 7.493 7.508 15.250 15.235 15.265

5.500 5.493 5.508 11.000 10.985 11.015

3.250 3.243 3.258 6.750 6.735 6.765

1.250 1.243 1.258 2.500 2.485 2.515

0.000 -0.008 0.008 0.000 -0.015 0.015

-5.000 -5.015 -4.985 -5.000 -5.030 -4.970

-10.000 -10.015 -9.985 -10.000 -10.030 -9.970

-14.000* -14.015 -13.985 -14.000* -14.030 -13.970

Input

Pressure

Lower Limit Upper Limit

700G06 100 PSI 700G27 300 PSI

Lower Limit Upper Limit

Input

Pressure

Input

Pressure

Lower Limit Upper Limit

100.00 99.95 100.05 300.00 299.85 300.15

93.75 93.70 93.80 281.25 281.10 281.40

81.25 81.20 81.30 243.75 243.60 243.90

68.75 68.70 68.80 206.25 206.10 206.40

56.25 56.20 56.30 168.75 168.60 168.90

43.75 43.70 43.80 131.25 131.10 131.40

31.25 31.20 31.30 93.75 93.60 93.90

18.75 18.70 18.80 56.25 56.10 56.40

6.25 6.20 6.30 18.75 18.60 18.90

0.00 -0.05 0.05 0.00 -0.15 0.15

-6.00 -6.10 -5.90 -6.00 -6.30 -5.70

-12.00* -12.10 -11.90 -12.00* -12.30 -11.70

Page 19

Pressure Gauge

Performance Verification Tests

Table 3. Verification Points (In PSI) (cont.)

700G07 500 PSI 700G08 1000 PSI

Input

Pressure

500.00 499.75 500.25 1000.0 999.5 1000.5

468.75 468.50 469.00 937.5 937.0 938.0

406.25 406.00 406.50 812.5 812.0 813.0

343.75 343.50 344.00 687.5 687.0 688.0

281.25 281.00 281.50 562.5 562.0 563.0

218.75 218.50 219.00 437.5 437.0 438.0

156.25 156.00 156.50 312.5 312.0 313.0

93.75 93.50 94.00 187.5 187.0 188.0

31.25 31.00 31.50 62.5 62.0 63.0

0.00 -0.25 0.25 0.0 -0.5 0.5

-6.00 -6.50 -5.50

-12.00* -12.50 -11.50

Input

Pressure

Lower Limit Upper Limit

700G29 3000 PSI 700G30 5000 PSI

Lower Limit Upper Limit

Input

Pressure

Input

Pressure

Lower Limit Upper Limit

3000.0 2998.5 3001.5 5000.0 4997.5 5002.5

2812.5 2811.0 2814.0 4687.5 4685.0 4690.0

2437.5 2436.0 2439.0 4062.5 4060.0 4065.0

2062.5 2061.0 2064.0 3437.5 3435.0 3440.0

1687.5 1686.0 1689.0 2812.5 2810.0 2815.0

1312.5 1311.0 1314.0 2187.5 2185.0 2190.0

937.5 936.0 939.0 1562.5 1560.0 1565.0

562.5 561.0 564.0 937.5 935.0 940.0

187.5 186.0 189.0 312.5 310.0 315.0

0.0 -1.5 1.5 0.0 -2.5 2.5

Page 20

700G Series

Calibration Manual

Table 3. Verification Points (In PSI) (cont.)

700G31 10000 PSI

Input Pressure Lower Limit Upper Limit

10000 9995 10005

9000 8995 9005

7500 7495 7505

6500 6495 6505

5500 5495 5505

4500 4495 4505

1500 1495 1505

500 495 505

0 -5 5

*At altitudes -14 psi or -12 psi may not be possible. Replace with a local near-vacuum point when necessary.

Calibration Adjustment

Calibration adjustment is done electronically by internal software with the Product case closed. All calibration commands and adjustments are done with the keypad.

Eight calibration points are used in the adjustment. They go from full scale to zero at pressures that equal 100 %, 87.5 %, 75 %, 62.5 %, 50 %, 37.5 %, 25 %, 12.5 %, and 0 % of full scale plus vacuum.

Note

This is an ambient temperature calibration, and must be done at an ambient temperature of 23 °C ± 3 °C (72 °F ± 5 °F). Calibration out of this temperature range voids the temperature compensation software in the Product.

Test Equipment

For verification and calibration adjustment, pressure and/or vacuum standards that can make and show pressures from vacuum to the full-scale range of the UUT are necessary. A TUR standard of 4:1 or better is necessary to keep the Product at its specified accuracy.

Page 21

Pressure Gauge

Calibration Adjustment

Connections

The Product uses a ¼ inch NPT male connection in the pressure input port. Different adapters can be necessary to connect to the pressure standard. Always make sure the hose, tubing, and fittings. Have a rated working pressure at or above the pressure of the unit. It is also important that there be no leaks when you calibrate the Product. Use Teflon tape where necessary.

Enter Calibration Mode

After you have made the connections, turn on the power while you hold . Use  and  to enter the password: 101 then push . If you went into calibration mode

correctly, the display will show CAL. The pressure value shown will be the full-scale value of the Product. For Calibration points and their values, see Table 4.

Procedure Example

Note

This example uses a 700G07 Pressure Gauge (maximum pressure

500.00 psi). Apply the shown pressures necessary for your Product as shown in Table 4 .

The Product will prompt you for the necessary pressure at each calibration point.

1. Use the pressure standard to output 500.00 psi (100 %). After the output is stable,