Fluke 66, 68 Operating Manual

63/66/68

Users Manual

®
September 2004 Rev.1, 2/05
© 2004-2005 Fluke Corporation. All rights reserved. Printed in China All product names
are trademarks of their respective companies.

LIMITED WARRANTY AND LIMITATION OF LIABILITY

This Fluke product will be free from defects in material and workmanship for one year from the date of purchase. This warranty does not cover fuses, disposable batteries, or damage from accident, neglect, misuse, alteration, con­tamination, or abnormal conditions of operation or handling. Resellers are not authorized to extend any other warranty on Fluke’s behalf. To obtain service during the warranty period, contact your nearest Fluke authorized service cen­ter to obtain return authorization information, then send the product to that Service Center with a description of the problem.
THIS WARRANTY IS YOUR ONLY REMEDY. NO OTHER WARRANTIES, SUCH AS FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSED OR IMPLIED. FLUKE IS NOT LIABLE FOR ANY SPECIAL, INDIRECT, INCIDEN­TAL OR CONSEQUENTIAL DAMAGES OR LOSSES, ARISING FROM ANY CAUSE OR THEORY. Since some states or countries do not allow the exclusion or limitation of an implied warranty or of incidental or consequential dam­ages, this limitation of liability may not apply to you.
11/99

Table of Contents

Title Page
Introduction...................................................... 1
Contacting Fluke.............................................. 1
Safety Information............................................ 2
Symbols and Safety Markings....................... 3
Features .......................................................... 5
Display............................................................. 7
Display (63)................................................... 8
Display (66/68).............................................. 8
Buttons (66/68)................................................ 9
How the Thermometers Work.......................... 9
Operating the Thermometer............................. 10
Temperature Measurement........................... 10
Locating a Hot or Cold Spot .......................... 10
Distance and Spot Size................................. 11
Field of View.................................................. 13
Emissivity ...................................................... 13
Switching °C and °F ...................................... 15
Trigger Lock (66/68)...................................... 15
Backlight and Laser On/Off Switch (63) ........ 16
Function Button Functions (66/68) ................ 16
Selecting a Function (66/68).......................... 17
Setting the High Alarm, Low Alarm, and
Emissivity (66/68).......................................... 18
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Infrared Thermometers
Using a Contact Temperature Probe (PRB)
(66/68) ........................................................... 18
HOLD............................................................. 19
Storing Data (66/68)....................................... 19
Recalling Data (66/68)................................... 19
LOG Clear Function....................................... 19
Maintenance..................................................... 20
Changing the Battery..................................... 20
Cleaning the Lens.......................................... 20
Cleaning the Housing..................................... 20
Troubleshooting................................................ 21
Accessories...................................................... 21
CE Certification ................................................ 22
Specifications................................................... 22
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63/66/68

Introduction

The Fluke Models 63, 66, and 68 Infrared Thermometers (“the thermometers”) are for non-contact temperature measurement. These thermometers determine an object’s surface temperature by measuring the amount of infrared energy radiated by the object’s surface. See Figure 2.
To register your product, visit register.fluke.com
.
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Infrared Thermometers

Safety Information

A Warning identifies conditions and actions that pose hazards to the user. To avoid electrical shock or personal injury, follow these guidelines:
* Do not point laser directly at eye or indirectly
off reflective surfaces.
Before using the thermometer inspect the case.
Do not use the thermometer if it appears damaged. Look for cracks or missing plastic.
Replace the batteries as soon as the battery
indicator
Do not use the thermometer if it operates
abnormally. Protection may be impaired. When in doubt, have the thermometer serviced.
Do not operate the thermometer around
explosive gas, vapor, or dust.
Do not connect the optional external probe to
live electrical circuits.
To avoid a burn hazard, remember that highly
reflective objects will result in lower than actual temperature measurements.
Do not use in a manner not specified by this
manual or the protection supplied by the equipment may be impaired.
To avoid damaging the thermometer or the equipment under test protect them from the following:
EMF (electro-magnetic fields) from arc welders,
induction heaters, etc.
Static electricity
Thermal shock (caused by large or abrupt
ambient temperature changes- allow 30 minutes for thermometer to stabilize before use).
Do not leave the thermometer on or near
objects of high temperature.
XWWarning
( ) appears.
WCaution
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63/66/68 Safety Information

Symbols and Safety Markings

Table 1 and Figure 1 show various symbols and safety markings that are on the thermometers and in this manual.
Symbol Explanation
W
Table 1. Symbols
Risk of danger. Important information. See Manual.
X *
P
°C °F
M
Hazardous voltage. Precedes warning
Warning. Laser.
Conforms to requirements of European Union and European Free Trade Association (EFTA)
Celsius
Fahrenheit
Battery
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Infrared Thermometers
M A
E B O
T N
I E R
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0
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7
6
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0
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3
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N
H
T
T O I
C
G
T
CAUTION
U
N A I
D
E
D
O
L
A
R
E
R
P
V A
R
R
W
E
E
S
S
W
A
A
L
m
L
1
) I
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I
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S
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S
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A
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D
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1
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2
0 4 0
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O F F
O N
MADE IN CHINA
9V NEDA 1604
MFG DATE: Dec 29, 2004
SERIAL #: 2421540101-0070
LASER / LIGHT
˚C ˚F OFF ON
MADE IN CHINA
9V NEDA 1604
MFG DATE: Dec 29, 2004
SERIAL #: 2423260201-0030
˚C ˚F OFF ON
Figure 1. Safety Markings on the Thermometers
LOCK
63
66/68
ame0010.eps
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63/66/68 Features

Features

The thermometers include:
Single-spot laser sighting
MAX temperature display
Backlit display
Durable, ergonomic construction
Tripod mount
Hard case and wrist strap
MAX, MIN, DIF, AVG temperature displays (66/68)
Adjustable emissivity (66/68)
High and low alarm (66/68)
Data logging (66/68)
Trigger Lock (66/68)
Contact probe jack (66/68)
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Infrared Thermometers
Display
(66/68 shown)
Laser
63: Backlight On/Off 66/68: Trigger Lock On/Off
6
Battery Door Release Button
Trigger
Figure 2. Infrared Thermometer
Battery Cover
ame007.eps
63/66/68 Display

Display

H
G
F
A Backlight “On” symbol (63/66/68) B °C/°F symbol (Celsius/Fahrenheit) (63/66/68) C High alarm and low alarm symbol (66/68)
D
E
F LOG icon shows log mode for data storage (66/68) G Live temperature value (63/66/68) H SCAN or HOLD (63/66/68) I Emissivity symbol and value (63/66/68)
J
Maximum temperature display (63) Temperature values for the MAX, MIN, DIF, AVG, HAL, LAL, PRB (66/68)
Icon for MAX (63/66/68) Icon for MIN, DIF, AVG, HAL, LAL, PRB (66/68)
Low Battery and Laser “On” symbols (63/66/68) Lock symbol (66/68)
I
E
A
J
B
C
D
ame001.eps
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Infrared Thermometers

Display (63)

In the SCAN mode, the backlit reading displays both the live temperature (G) and maximum temperature (D) in Celsius or Fahrenheit (B). The thermometer holds the last reading for 7 seconds after the trigger is released and “HOLD” appears (H).

Display (66/68)

In SCAN mode, both the live temperature (G) and the selected mode function (D,E) are displayed in Celsius or Fahrenheit (B). The thermometer holds the last reading for 7 seconds after the trigger is released and “HOLD” appears (H).
Notes
For all units, when the battery is low, thermometer will no longer function.
For the 66/68, to activate the laser and backlight, pull the trigger. Press
turn both laser and backlight on, and a third time to turn them off.
once to activate the backlight, twice to
appears but the
8
63/66/68 Buttons (66/68)

Buttons (66/68)

Sets high and low alarm
Up and down
Cycles through the function loop
Laser/Backlight on/off button (pull trigger and press button to activate laser/backlight)
LOG button (for storing data)

How the Thermometers Work

Infrared thermometers measure the surface temperature of an opaque object. The thermometer’s optics sense emitted, reflected, and transmitted energy, which is collected and focused onto a detector. The unit’s electronics translate the information into a temperature reading which the unit displays. The laser is used for aiming purposes only. See Figure 3.
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Reflected energy
Transmitted energy
Target
Figure 3. How the Thermometer Works
Energy
ame002.eps

Operating the Thermometer

Temperature Measurement

To measure temperature, point the unit at an object and pull the trigger. Be sure to consider distance-to-spot size ratio and field of view. The laser is used for aiming only.

Locating a Hot or Cold Spot

To find a hot or cold spot, aim the thermometer outside the desired area. Then, slowly scan across the area with an up and down motion until you locate the hot or cold spot. See Figure 4.
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Emitted
63/66/68 Operating the Thermometer
Figure 4. Locating a Hot or Cold Spot
ame003.eps

Distance and Spot Size

As the distance (D) from the object being measured increases, the spot size (S) of the area measured by the unit becomes larger. The relationship between distance and spot size for each unit is shown in Figure 5. The focal point of each unit is 914 mm (36 in). The spot sizes indicate 90 % encircled energy. See Figure 5.
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Infrared Thermometers
63
D:S=12:1
66
D:S=30:1
68
D:S=50:1
132 mm @
1500 mm
3 " @ 36 "
62 mm @
1500 mm
1.2 " @ 36 "
42 mm @
1500 mm
0.7 " @ 36 "
1.7 " @ 60 "
38 mm @
300 mm
24 mm @
300 mm
19 mm @
300 mm
0.8 " @ 12 "
75 mm @
900 mm
1.5 " @ 12 "
30 mm @
900 mm
0.9 " @ 12 "
18 mm @
900 mm
D
Figure 5. Distance and Spot Size
5.3 " @ 60 "
D
2.5 " @ 60 "
D
S
S
S
ame005.eps
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63/66/68 Operating the Thermometer

Field of View

Make sure that the target is larger than the unit’s spot size. The smaller the target, the closer you should be to it. See Figure 6.
Figure 6. Field of View
ame004.eps

Emissivity

Emissivity describes the energy-emitting characteristics of materials. Most organic materials and painted or oxidized surfaces have an emissivity of 0.95.
The 63 has a preset emissivity of 0.95. To compensate for inaccurate readings that may result from measuring shiny metal surfaces, cover the surface to be measured with masking tape or flat black paint (< 148 °C/300 °F). Allow time for the tape or paint to reach the same temperature as the surface beneath it. Measure the temperature of the tape or painted surface.
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Infrared Thermometers
The 66/68 thermometers allow you to adjust the unit’s emissivity for the type of surface being measured. Refer to Table 2.
Table 2. Surface Emissivity
Measured
Surface
Emissivity
Measured
Surface
Emissivity
METALS Iron Alumi num
Oxidized 0.5-0.9 Oxidized 0.2-0.4 Rusted 0.5-0.7 Alloy A3003 Iron, Cast
Oxidized 0.3 Oxidized 0.6-0.95 Roughened 0.1-0.3 Unoxidized 0.2
Brass Molten 0.2-0.3
Burnished 0.3 Iron, Wrought Oxidized 0.5 Dull 0.9
Copper
Oxidized 0.4-0.8 Electrical
Lead
Rough 0.4
Oxidized 0.2-0.6
Terminal Blocks 0.6
Haynes Molybdenum
Alloy 0.3-0.8 Oxidized 0.2-0.6
Inconel Nickel
Oxidized 0.7-0.95 Oxidized 0.2-0.5 Sandblasted 0.3-0.6 Platinum Electoropolished 0.15 Black 0.9
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63/66/68 Operating the Thermometer
Table 2. Surface Emissivity (cont.)
Measured
Surface
Steel Clay 0.95
Cold-Rolled 0.7-0.9 Concrete 0.95 Ground Sheet 0.4-0.6 Cloth 0.95 Polished Sheet 0.1 Glass
Zinc Plate 0.85
Oxidized 0.1 Gravel 0.95
NON-METALS Gypsum 0.8-0.95 Asbestos 0.95 Ice 0.98 Asphalt 0.95 Limestone 0.98
Basalt 0.7 Carbon Plastic
Unoxidized 0.8-0.9 Opaque 0.95 Graphite 0.7-0.8 Soil 0.9-0.98 Carborundum 0.9 Water 0.93 Ceramic 0.95 Wood, (natural) 0.9-0.95
Emissivity
Measured
Surface
Paper (any color) 0.95
Emissivity

Switching °C and °F

Open the unit by pushing the button on the underside of the thermometer near the trigger and pulling down and forward at the top of the handle.
To toggle between °C and °F, slide the top switch to the appropriate position. See Figure 2.

Trigger Lock (66/68)

To lock the unit on for continuous measurement, slide the bottom switch down. See Figure 2. If the trigger is pulled while the unit is locked on, the laser and backlight will turn on if they have been activated. When the unit is locked on, the laser will turn off when
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Infrared Thermometers
the trigger is released. However, the backlight remains on unless it is turned off using the keypad.

Backlight and Laser On/Off Switch (63)

To turn the backlight and laser on or off, slide the backlight and laser switch to the appropriate position. See Figure 2.

Function Button Functions (66/68)

Models 66 and 68 measure Maximum (MAX), Minimum (MIN), Differential (DIF), and Average (AVG) temperatures each time a reading is taken. DIF shows the difference between maximum and minimum temperatures measured. AVG shows the average temperature reading for each time the trigger is pulled or the unit is locked on. This data is stored and can be recalled with
new measurement is taken. See “Hold” for information on how to recall stored data. When the trigger is pulled again, the unit will being measuring in the last mode selected.
Pressing
Alarm (LAL), Emissivity (EMS), Probe temperature (PRB-only available when the probe is connected to the thermometer), and Data logger (LOG). Each time
function cycle. Figure 7 shows the sequence of functions in the function cycle.
also allows access to the High Alarm (HAL), Low
is pressed the unit advances the
until a
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63/66/68 Operating the Thermometer
Figure 7. Function Cycle
ame006.eps

Selecting a Function (66/68)

To select the MAX, MIN, DIF, or AVG mode, pull the trigger. While holding the trigger, press
the lower left corner of the display. Each time
thermometer advances through the function cycle. The function cycle is shown in Figure 7.
until the appropriate icon appears in
is pressed, the
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Infrared Thermometers

Setting the High Alarm, Low Alarm, and Emissivity (66/68)

To set values for the High Alarm (HAL), Low Alarm (LAL), and Emissivity, pull the trigger or press
Press
display. Use
the alarms, press
until the appropriate icon appears in the lower left of the
or
to adjust the desired values. To activate
. To deactivate the alarms, press
to activate the display.
again.

Using a Contact Temperature Probe (PRB) (66/68)

XW Warning
To avoid electrical shock or personal injury, do not connect the optional external probe to live electrical circuits.
Connect the probe to the input on the side of the unit. PRB appears in the left of the display. The probe temperature appears in the lower right of the display. The live infrared temperature continues to show in the center of the display. While the probe is connected, you may still cycle through the mode functions by pressing
. See Figure 8.
Note
PRB is only available in the Function loop when a probe is connected to the unit. The probe temperature will not activate the high alarm or low alarm.
Temperature Probe
ame009.eps
Figure 8. Connecting a Temperature Probe
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63/66/68 Operating the Thermometer

HOLD

The unit’s display will remain activated for seven seconds after the trigger is released, unless the unit is locked on (lock on 66/68 only). HOLD appears in the upper left of the display. During HOLD or after the unit shuts off, recall stored values by pressing
pulling the trigger (66/68). Each time
advances through the function cycle. When the trigger is pulled again, the unit will begin measuring in the last function selected.
is pressed, the unit
without

Storing Data (66/68)

The thermometers are capable of storing up to 12 data locations. The infrared temperature, temperature scale (°C or °F), and emissivity are also stored.
To store data from an infrared reading, pull the trigger. While holding the trigger, press
the display. A log location number is shown below LOG. If no temperature has been recorded in the shown LOG location, 3 dashes will appear in the lower right corner. Aim the unit at the desired target and press
temperature has been recorded. The recorded temperature appears in the lower right corner of the display. To select another log location, press
until LOG appears in the lower left of
. A tone confirms that the location
or
.

Recalling Data (66/68)

Recall stored data after the unit shuts off by pressing
appears in the display’s lower left corner. A LOG location is shown below LOG and the stored temperature for that location will be shown in the display’s lower right corner. To move to another LOG location, press
or
.
until LOG

LOG Clear Function

The LOG Clear function allows you to quickly clear all logged data points. This function can only be used when the unit is in LOG mode. It can be used when the thermometer has any number of log locations stored.
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Infrared Thermometers
Note
Only use the LOG Clear function if you want to clear all the LOG location data that is stored in the unit’s memory.
To use LOG Clear, while in LOG mode, pull the trigger then press
until the unit reaches LOG location “0”.
Note
This can only be done when the trigger is pulled. LOG location “0” cannot be accessed by using
When LOG location “0” shows in the display’s lower left corner, press
changes to “1”, signifying that all data locations have been cleared.
. Three tones sound and the LOG location automatically
.

Maintenance

Changing the Battery

To install or change the 9 V battery, open the unit and attach the battery to the battery snaps with the positive side facing toward the rear of the battery compartment. See Figure 2.

Cleaning the Lens

Blow off loose particles using clean compressed air. Carefully wipe the surface with a moist cotton swab. The swab may be moistened with water.

Cleaning the Housing

Use soap and water on a damp sponge or soft cloth.
WCaution
To avoid damaging the thermometers, do NOT submerge them in water.
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63/66/68 Troubleshooting

Troubleshooting

Symptom Problem Action
--- (on display) Target temperature
Low battery Replace battery
Blank display Possible dead
Laser does not work 1. Low or dead
ERR Possible damage by
is over or under range
battery
battery
2. Ambient temperature above 40 °C (104 °F)
EMF
Select target within specifications
Check and/or replace battery
1. Replace battery
2. Use in area with lower ambient temperature
Contact your distributor

Accessories

Optional accessories for the thermometers are:
Contact probe (RTD) (66/68) - Fluke PN 2148313
Nylon Soft Carrying Case – Fluke PN 2152040
NIST/DKD certification
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Infrared Thermometers

CE Certification

The thermometers conform to the following standards:
EN61326-1 EMC
EN61010-1
EN60825-1 Safety
Certification testing was conducted using a frequency range of 80­1000 MHz with the instrument in three orientations.
Notes
±
63: Between 165 MHz and 880 MHz ( instrument may not meet its stated accuracy.
66/68: Between 162 MHz and 792 MHz ( instrument may not meet its stated accuracy.
5%) at 3 V/m, the
±
5%) at 3 V/m, the

Specifications

Temperature Range
Assumes ambient operating temperature of 23 °C (73 °F) to 25 °C (77 °F)
63: -32 °C to 535 °C (-25 °F to 999 °F) 66: -32 °C to 600 °C (-25 °F to 1100 °F) 68: -32 °C to 760 °C (-25 °F to 1400 °F)
Accuracy Target Temperature:
Above 510 °C (63) ±1.5 % of reading Above 510 °C (66/68) ±1 % of reading or ±1 °C (±2 °F), whichever is greater
23 °C to 510 °C ±1% of reading or ±1 °C (±2 °F), whichever is greater
-18 °C to 23 °C ±2 °C (±3 °F)
-26 °C to -18 °C ±2.5 °C (±4 °F)
-32 °C to -26 °C ±3 °C (±5 °F) Resolution
63: 0.2 °C (0.5 °F) 66/68: 0.1 °C (0.1 °F)
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63/66/68 Specifications
Distance to Spot Ratio 63: 12:1 66: 30:1 68: 50:1
Emissivity (Adjustment for surface measured) 63: Pre-set at 0.95 66/68: Digitally adjustable from 0.10 to 1.0
Response Time 500 mSec
Repeatability ±0.5 % of reading or ±1 °C (±2 °F), whichever is greater
Spectral Response 8 µm to 14 µm
Laser Sighting Laser turns off above ambient temperature of 40 °C (104 °F)
Relative Humidity 10 % to 90 % RH non-condensing, at < 30 °C (86 °F)
Tripod Mount ¼ in. 20 UNC threading
Operating Temperature 0 °C to 50 °C (32 °F to 120 °F)
Storage Temperature 0 °C to 50 °C (32 °F to 120 °F)
Weight 320 g (.7 lbs)
Dimensions 200 mm x 160 mm x 55 mm (7.8 in x 6.30 in x 2.17 in)
Battery Type 9 V Alkaline or NiCd
Battery Life 63: 10 hours with laser and backlight on 40 hours with laser and backlight off
66/68: 20 hours with laser and backlight on 40 hours with laser and backlight off
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63/66/68
Infrared Thermometers
Optional Contact Probe (66/68) Temperature Range -40 °C to 260 °C (-40 °F to 500 °F)
Accuracy
(Assumes ambient operating temperature of 23 °C (73 °F) to 25 °C (77 °F))
±1% of reading or ±1°C (±2°F), whichever is greater
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