Fluigent FLOW-RATE PLATFORM User Manual

FLOW-RATE PLATFORM
User Manual
Version 6A
1. INTRODUCTION ............................................................................................................................ 5
2. GENERAL INFORMATION .............................................................................................................. 6
3. PACKAGE CONTENT ...................................................................................................................... 8
4. FLOW UNIT DESCRIPTION ............................................................................................................. 9
4.1 FLOW UNIT Front and Back .......................................................................................................... 9
4.2 Connection ................................................................................................................................. 11
5. FLOWBOARD DESCRIPTION ........................................................................................................ 14
5.1 Description ................................................................................................................................. 14
5.2 Connection ................................................................................................................................. 15
6. START WORKING WITH THE FLOW-RATE PLATFORM ................................................................. 16
6.1 Quick start procedure ................................................................................................................. 16
6.2 Use at high temperature and high flow-rate .............................................................................. 16
6.3 Use a XL Flow Unit ...................................................................................................................... 16
7. CLEANING PROCEDURE .............................................................................................................. 18
8. DUAL CALIBRATION .................................................................................................................... 20
8.1 Principle of single and dual calibration ....................................................................................... 20
8.2 Example of calibration: FC-40 ..................................................................................................... 20
9. ASSOCIATION WITH OTHER FLUIGENT PRODUCTS...................................................................... 22
9.1 Principle ..................................................................................................................................... 22
9.2 How to connect FLOW UNIT models to Fluiwell.......................................................................... 22
10. FREQUENTLY ASKED QUESTIONS ........................................................................................... 24
11. SPECIFICATIONS ..................................................................................................................... 26
Page - 3
FLUIGENT
Siège social : Biopark – 1 mail du Professeur Georges Mathé – 94800 Villejuif – France
Tel : +331 77 01 82 68 – Fax : +331 77 01 82 70
www.fluigent.com
SA à Directoire et Conseil de Surveillance au capital de 141 284.95 - Siret : 487 636 409 00038 – N°TVA UE/EU VAT Number : FR 53 487 636 409
GUARANTEE TERMS :
What This Warranty Covers
This warranty is granted by Fluigent and applies in all countries. Your Fluigent product is guaranteed for one year from the date of delivery at your laboratory against defects in materials and workmanship. If found to be defective within the warranty period, your Fluigent product will be repaired or replaced free of charge.
What This Warranty Does Not Cover
This warranty does not cover routine maintenance, or damage resulting from the failure to maintain the product in accordance with instructions provided by Fluigent. This warranty also does not cover damage that arises from accidental or intentional misuse or abuse, alteration or customization, or repaired by unauthorized persons.
How to Get Service
If something goes wrong, contact the Fluigent dealer from whom you purchased your product. Arrange a mutually convenient time for Fluigent service representative to discuss over the problem and find a solution to fix the issue. Will be favored any remote repairs, but in case more actions need to be taken, the system will come back to Fluigent offices (for no additional cost, only if it is under warranty).
The warranty conditions are:
Do never open the FLOWBOARD and the FLOW UNIT devices Do not use other cables than cables provided by Fluigent Prevent foreign objects or liquids from entering the FLOWBOARD Prevent foreign objects from entering the FLOW UNIT Do not place the product in an unstable location, place the unit in a location with a level surface
and a strong and stable support
Respect the temperature compatibility (from 5°C to 50 °C) Filter your solution, if possible add a filter in the fluidic path (§ 10) and clean your FLOW UNIT
after each use, especially the FLOW UNIT XS (cf § 4.3). The diameter of the FLOW UNIT XS capillary is small: 25 µm. Fluigent rejects any liability in the event of clogging or surface modifications.
Do not allow the FLOW UNIT to dry with media in the capillary tube without flushing clean first. Fluigent advises to realise a cleaning procedure after use. The FLOW UNIT yellow plugs must be installed for storage Check the fluid compatibility with the FLOW UNIT wetted materials before using it or ask
Fluigent customer support. The customer is responsible for fluid used with the FLOW UNIT. Before use, the customer has to check the compatibility of the fluid with the FLOW UNIT .
For specific use, please contact our Support team at support@fluigent.com
Page - 4
FLUIGENT
Siège social : Biopark – 1 mail du Professeur Georges Mathé – 94800 Villejuif – France
Tel : +331 77 01 82 68 – Fax : +331 77 01 82 70
www.fluigent.com
SA à Directoire et Conseil de Surveillance au capital de 141 284.95 - Siret : 487 636 409 00038 – N°TVA UE/EU VAT Number : FR 53 487 636 409
WARNINGS:
Do never open FLOWBOARD and FLOW UNIT devices. Refer all servicing to after-sales service
department (support@fluigent.com).
Prevent foreign objects or liquids from entering the FLOWBOARD, this may cause a short-circuit
failure or other malfunction. Failing to respect this advice would:
- Expose you to direct current/voltage in case the device is under voltage which may lead to severe damages
- Void deie’s arrat
- Discharge our company from any liability regarding physical or device damages
Do not place the product in an unstable location, place the device in a location with a level
surface and a strong and stable support.
The diameter of the Flow Unit XS capillary is small: 25 µm. Filter your solution, if possible add
a filter in the fluidic path (§ 10) and clean the Flow Unit XS after each use (cf § 4.3).
Page - 5
FLUIGENT
Siège social : Biopark – 1 mail du Professeur Georges Mathé – 94800 Villejuif – France
Tel : +331 77 01 82 68 – Fax : +331 77 01 82 70
www.fluigent.com
SA à Directoire et Conseil de Surveillance au capital de 141 284.95 - Siret : 487 636 409 00038 – N°TVA UE/EU VAT Number : FR 53 487 636 409
1. Introduction
The new Flow-Rate Platform provides a solution for measuring and/or controlling1 flow-rates for any fluidic applications. Combining the FLOW UNIT models and the FLOWBOARD will give you the opportunity to check at all times flow-rate and volume of liquids flowing through your fluidic system. The five (5) different FLOW UNIT models offer an extensive choice of flow-rate ranges to best match your required precision, from 8 nL/min to 5 mL/min. Beside water based solutions, a second calibration for hydrocarbons is available on three (3) different FLOW UNIT models (S, M and L), see §8.
This user manual will show you how to install and use the Flow-Rate Platform for your daily work. It will describe all the Flow-Rate Platform functionalities and will help you to connect all the different FLOW UNIT models and the FLOWBOARD, and to use it with all the equipment.
1
with Fluigent MFCSTM-EZ (and MFCSTM), the Flow-Rate Control Module and a specific dongle.
Page - 6
FLUIGENT
Siège social : Biopark – 1 mail du Professeur Georges Mathé – 94800 Villejuif – France
Tel : +331 77 01 82 68 – Fax : +331 77 01 82 70
www.fluigent.com
SA à Directoire et Conseil de Surveillance au capital de 141 284.95 - Siret : 487 636 409 00038 – N°TVA UE/EU VAT Number : FR 53 487 636 409
2. General information
The Flow-Rate Platform enables flow-rate measurements, in a wide range of flow-rates thanks to the five (5) models: XS, S, M, L and XL.
The flow-rate acquisition is based on a thermal technology. A heating element on the microchip adds a minimal amount of heat to the medium for the thermal flow measurement. Two temperature sensors, symmetrically located above and below the source of the heat, detect even the slightest temperature differences, thus providing the basic information about the spread of the heat, which itself is directly related to the flow -rate.
It is possible to use the Flow-Rate Platform with any flow control systems, from pressure controllers to other types of flow controllers, provided that the flow-rate applied to a FLOW UNIT does not go beyond its range. The Flow-Rate Platform enables you to measure the flow-rate and the volume of fluid introduced during your experiment.
Five (5) different FLOW UNIT models are available. They depend on flow-rate ranges and calibration.
Here is a picture of the five (5) FLOW UNIT models with different ranges, among which three (3) models with a dual calibration (S, M and L models). All the fluidic specifications are diplayed in the table below .
Note: The Flow-Rate Platform can work at its best performances with FLUIGENT pressure flow control solutions MFC“™ ad MFC“™-EZ). More details on
www.fluigent.com.
Page - 7
FLUIGENT
Siège social : Biopark – 1 mail du Professeur Georges Mathé – 94800 Villejuif – France
Tel : +331 77 01 82 68 – Fax : +331 77 01 82 70
www.fluigent.com
SA à Directoire et Conseil de Surveillance au capital de 141 284.95 - Siret : 487 636 409 00038 – N°TVA UE/EU VAT Number : FR 53 487 636 409
FLOW UNIT
XS S M L XL
Sensor
inner
diameter
25 µm
150 µm
430 µm
1.0 mm
1.8 mm
Maximum
pressure
200 bar
200 bar
100 bar
12 bar
5 bar
Wetted
materials
PEEK and Quartz
Glass
PEEK and Quartz
Glass
PEEK and
Borosilicate Glass
PEEK and
Borosilicate Glass
PEEK and
Borosilicate
Glass
Calibrated
Media
Water
Water
Isopropyl Alcohol
Water
Isopropyl Alcohol
Water
Isopropyl Alcohol
Water
Range
0±1.5 µL/min
0±7 µL/min
0±70 µL/min
0±80 µL/min
0±500 µL/min
0±1 mL/min
0±10 mL/min
0±5mL/min
Accuracy
(m.v =
measured
value)
10% m.v. above
75 nL/min
5% m.v.above 0.42
µL/min
20% m.v. above 4.2
µL/min
5% m.v. above 2.4
µL/min
20% m.v above 25
µL/min
5% m.v. above
0.04 mL/min
20% m.v above 0.5
mL/min
5% m.v.above
0.2 mL/min
7.5 nL/min below 75 nL/min
21 nL/min below
0.42 µL/min
210 nL/min below
4.2 µL/min
0.12 µL/min below
2.4 µL/min
5 µL/min below 25
µL/min
1.5 µL/min below
0.04 mL/min
100 µL /min below
0.5 mL/min
10 µL/min below
0.2 mL/min
Lowest
detectable flow
increment
3.7 nL/min
10 nL/min
0.06 µL/min
0.7 µL/min
3 µL/min
Warning:
Please note that the maximum pressure depends on the FLOW UNIT model. Ensure that the
pressure applied to a FLOW UNIT does not go beyond this value at all times.
The Flow-Rate Platform suits your own fluid controller. If you use a pressure regulator you may have to enter a maximum pressure below this value. If you use other flow controller, be aware that pressure may go higher than 100 bar very easily and may cause damage to your FLOW UNIT.
Page - 8
FLUIGENT
Siège social : Biopark – 1 mail du Professeur Georges Mathé – 94800 Villejuif – France
Tel : +331 77 01 82 68 – Fax : +331 77 01 82 70
www.fluigent.com
SA à Directoire et Conseil de Surveillance au capital de 141 284.95 - Siret : 487 636 409 00038 – N°TVA UE/EU VAT Number : FR 53 487 636 409
3. Package content
The Flow-Rate Platform package contains the following items:
One FLOWBOARD At least one FLOW UNIT and its yellow plugs for storage A USB cable A connection kit:
-With the XS, S and M FLOW UNIT models, the Flow-Rate Platform package can contain (not always included) one kit CTQ_KIT_LQ : To LQ flo uit oetor for /’’OD tuig, one meter of PEEK Tubing Blue /’’ OD .’’ ID, 1 green sleeve /6’’ OD * .’’*.6,  adapter PEEK /6’’ to /’’ OD tubing (cf
§9.2, ).
-With the L and XL FLOW UNIT models, the Flow-Rate Platform package can contain (not always included) one kit CTQ_KIT_HQ:
Two Flow Unit HQ connector ¼-8 Flat Botto for /’’ OD tuig,  ferrules
for HQ flo uit,   FEP tuig /’’ OD * .’’ID.
NB
: With the XL Flow Unit model, 15 cm of /’’ OD PEEK tubing with 1.4 mm ID is added (cf §8).
FLUIGENT Software Platform in a USB stick This user manual
If any part is missing or damaged, please contact your local dealer or FLUIGENT immediately (support@fluigent.com).
Page - 9
FLUIGENT
Siège social : Biopark – 1 mail du Professeur Georges Mathé – 94800 Villejuif – France
Tel : +331 77 01 82 68 – Fax : +331 77 01 82 70
www.fluigent.com
SA à Directoire et Conseil de Surveillance au capital de 141 284.95 - Siret : 487 636 409 00038 – N°TVA UE/EU VAT Number : FR 53 487 636 409
4. FLOW UNIT Description
4.1 FLOW UNIT Front and Back
XS, XL FLOW UNIT models
The two (2) fluidic ports are on the sides of the device.
The front of the FLOW UNIT displays information about the range and the calibration:
The letter idiates the odel; Here it’s XL. The droplet indicates the calibration. Here there is a single white droplet. It indicates that the
sensor is calibrated for water (cf §2).
The back of the FLOW UNIT also displays information about the range and the calibration:
The letter indicates the odel; Here it’s XL. The droplet indicates the calibration. Here there is a single white droplet: it indicates that the
sensor is calibrated for water.
The range is displayed clearly: 0 ± 5.0 mL/min.
Loading...
+ 18 hidden pages