Fluidwell F193-X, F Series Operation Manual

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F193-X

MODBUS SLAVE DISPLAY

Signal input: Modbus RTU / ASCII Signal outputs: 4-20mA and switch outputs Option: Intrinsically Safe

F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries

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SAFETY INSTRUCTIONS

 Any responsibility is lapsed if the instructions and procedures as described in this

manual are not followed.

 LIFE SUPPORT APPLICATIONS: The F193-X is not designed for use in life support

appliances, devices, or systems where malfunction of the product can reasonably be expected to result in a personal injury. Customers using or selling these products fo r use in such applications do so at their own risk and agree to fully indemnify the manufacturer and supplier for any damages resulting from such improper use or sale.

 Electro static discharge does inflict irreparable damage to electronics! Before installing

or opening the unit, the installer has to discharge himself by touching a well-grounded object.

 This unit must be installed in accordance with the EMC guidelines (Electro Magnetic

Compatibility).

 Do connect a proper grounding to the aluminum casing as indicated if the F193-X has

been supplied with the 115-230V AC power-supply type PM. The green / yellow wire between the back-casing and removable terminal-block may never be removed.

 Intrinsically Safe applications: follow the instructions as mentioned in Chapter 5 and

consult “Fluidwell F1..-..-XI - Documentation for Intrinsic Safety”.

DISPOSAL

At the end of its life this product should be disposed of according to local regulations regarding waste electronic equipment. If a battery is present in this product it should be disposed of separately. The separate collection and recycling of your waste equipment will help to conserve natural resources and ensure that it is recycled in a manner that protects the environment.

SAFETY RULES AND PRECAUTIONARY MEASURES

 The manufacturer accepts no responsibility whatsoever if the following safety rules and

precautions instructions and the procedures as described in this manual are not followed.

 Modifications of the F193-X implemented without preceding written consent from the

manufacturer, will result in the immediate termination of product liability and warranty period.

 Installation, use, maintenance and servicing of this equipment must be carried out by authorized

technicians.

 Check the mains voltage and information on the manufacturer's plate before installing the unit.  Check all connections, settings and technical specifications of the various peripheral devices

with the F193-X supplied.

 Open the casing only if all leads are free of potential.  Never touch the electronic components (ESD sensitivity).  Never expose the system to heavier conditions than allowed according to the casing

classification (see manufacture's plate and chapter 4.2.).

 If the operator detects errors or dangers, or disagrees with the safety precautions taken, then

inform the owner or principal responsible.

 The local labor and safety laws and regulations must be adhered to.

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ABOUT THE OPERATION MANUAL

This operation manual is divided into two main sections:  The daily use of the unit is described in chapter 2 "Operation". This instruction is meant for

users.

 The following chapters and appendices are exclusively meant for electricians/technicians. These

provide an extensive description of all software settings and installing the hardware.

This operation manual describes the standard unit as well as most of the options available. For additional information, please contact your supplier.

A hazardous situation may occur if the F193-X is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this operating manual indicated by the pictograms:

A "warning" indicates actions or procedures which, if not performed correctly, may lead to

personal injury, a safety hazard or destruction of the F193-X or connected instruments.

A "caution" indicates actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect function of the F193-X or connected instruments.

A "note" indicates actions or procedures which, if not performed correctly, may indirectly

affect operation or may lead to an instrument response which is not planned.

Information in this manual is subject to change without prior notice. The manufacturer is not responsible for mistakes in this material or for incidental damage caused as a direct or indirect result of the delivery, performance or use of this material.

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CONTENTS MANUAL

Safety instructions ........................................................................................................................................... 2

Disposal .................................................................................................................................................... 2

Safety rules and precautionary measures ....................................................................................................... 2

About the operation manual ............................................................................................................................ 3

Contents manual .............................................................................................................................................. 4

1. Introduction ................................................................................................................................. 5

1.1. System description of the F193-X .......................................................................................... 5

2. Operational .................................................................................................................................. 7

2.1. General .................................................................................................................................. 7

2.2. Control panel .......................................................................................................................... 7

2.3. Operator information and functions ....................................................................................... 8

3. Configuration ............................................................................................................................... 9

3.1. Introduction ............................................................................................................................ 9

3.2. Programming SETUP-level .................................................................................................... 9

3.2.1. General .................................................................................................................................. 9

3.2.2. Overview functions SETUP level ......................................................................................... 12

3.2.3. Explanation SETUP-functions .............................................................................................. 13

1 - Configure ................................................................................................................... 13

2 - Unit ............................................................................................................................ 14

3 - Decimals .................................................................................................................... 14

4 - Outputs ...................................................................................................................... 14

5 - Value .......................................................................................................................... 15

6 - Alarm set .................................................................................................................... 15

7 - Relay output ............................................................................................................... 15

8 - Power management .................................................................................................. 16

9 - Analog output ............................................................................................................. 16

A - Communication (optional) ......................................................................................... 18

B - Others ........................................................................................................................ 18

3.2.4. Additional communication functions .................................................................................... 19

4. Installation ................................................................................................................................. 20

4.1. General directions ................................................................................................................ 20

4.2. Installation / surrounding conditions .................................................................................... 20

4.3. Dimensions- Enclosure ........................................................................................................ 21

4.4. Installing the hardware ......................................................................................................... 23

4.4.1. Introduction .......................................................................................................................... 23

4.4.2. Terminal connectors .................................................................................................................. 24

5. Intrinsically safe applications..................................................................................................... 30

5.1. General information and instructions ................................................................................... 30

5.2. Terminal connectors Intrinsically Safe applications ............................................................. 31

5.3. Configuration examples Intrinsically Safe applications ........................................................ 33

5.4 Battery replacement instructions .......................................................................................... 35

6. Maintenance .............................................................................................................................. 36

6.1. General directions ................................................................................................................ 36

Appendix A: Technical specification .............................................................................................................. 37

Appendix B: Problem solving ......................................................................................................................... 39

Index of this manual ....................................................................................................................................... 40

List of figures in this manual .......................................................................................................................... 40

Notes .................................................................................................................................................. 41

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1. INTRODUCTION

1.1. SYSTEM DESCRIPTION OF THE F193-X Functions and features

The Modbus slave display model F193-X is a microprocessor driven instrument designed as local Modbus display with outputs which are controlled though communications as well. In total nine different product values can be displayed, maximum four alarm switch outputs and one analog output can be controlled. This product has been designed with a focus on:

 ultra-low power consumption to allow long-life battery powered applications (type PB / PC),  intrinsic safety for use in hazardous applications (type XI),  several mounting possibilities with aluminum or GRP enclosures for harsh industrial

surroundings,

 transmitting possibilities with analog / control and communication outputs.

Communication input

This manual describes the unit with a ASCII / RTU Modbus protocol input through a RS232 / RS485 (2-wire or 4 wire). No additional inputs are available, all data is coming through the communication.

Standard outputs

 Alarm output: up to four outputs can be controlled through the communication and in the mean

time a alarm message can be displayed.

 (0)4-20mA / 0-10V analog output: any value within it’s range can be transmitted through

communication. The minimum and maximum signal output levels can be tuned. For security reasons, it is also possible to enable and disable all outputs locally through the keyboard of the F193-X.

R1:

alarm output

Overview typical appli cation F193-X

R2:

alarm output

RS232/RS485

Modbus

(option)

R3:

alarm output

R4:

alarm output

(0)4-20mA

or 0-10V output

Fig. 1: Typical application for the F193-X.

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Configuration of the unit

The F193-X is designed to be implemented in many types of applications. For that reason, a SETUP-level is available to configure your F193-X according to your specific requirements. SETUP includes several important features, such as communication speed, address, measurement units etc. All these settings can be modified through the communication as well. All setting as are stored in EEPROM memory and will not get lost in case of power break-down or empty battery. To extend the battery-life time (option), please make use of the power-management functions as described in chapter 3.2.3.

Display information

The unit has a large transflective LCD with all kinds of symbols and digits to display measuring units, status information and key-word messages.

Options

Following options are available: isolated or active 4-20mA / 0-10V / 0-20mA analog output, full Modbus communication RS232/485 (also battery powered), intrinsic safety, mechanic relay or active outputs, power-supply options, panel-mount, wall-mount and weather-proof enclosures, flame proof enclosure.

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2. OPERATIONAL

2.1. GENERAL

 The F193-X may only be operated by personnel who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

 Take careful notice of the " Safety rules, instructions and precautionary measures " in

the front of this manual.

This chapter describes the daily use of the F193-X. This instruction is meant for users / operators.

2.2. CONTROL PANEL

The following keys are available:

Fig. 2: Control Panel.

Functions of the keys

This key is used to program and save new values or settings.

It is also used to get access to SETUP-level; please read chapter 3.

This key is used to SELECT other products or tanks.

The arrow-key  is used to increase a value after PROG has been pressed or to configure the unit; please read chapter 3.

Press this key to CLEAR an alarm.

The arrow-key is used to select a digit after PROG has been pressed or to

configure the unit; please read chapter 3.

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2.3. OPERATOR INFORMATION AND FUNCTIONS

In general, the F193-X will always act at Operator level. The information displayed is dependant up on the SETUP-settings. The screen refresh rate setting might be slow but after pressing a key, the display will be updated very quickly during a 30 second period, after which it will slow-down again.

RUN

Fig. 3: Example of display information during process.

For the Operator, the following functions are available:

 Display products

This is the main display information of the F193-X. After selecting any other information, it will always return to this main display automatically. depending on the configuration settings, it is allowed to select one or more different products or the display will toggle automatically through all available product information.

 Clear alarm

In case an alarm is generated, it can simply be cleared by pressing the CLEAR button twice. It might however be that initialization is not possible and no other products can be selected due to configuration settings.

 Low-battery alarm

When the battery voltage drops, it must be replaced. At first "low-battery" will flash, but as soon as it is displayed continuously, the battery MUST be replaced shortly after! Only original batteries supplied by the manufacturer may be used, else the guarantee and liability will be terminated. The remaining lifetime after the first moment of indication is generally several days up to some weeks.

 Alarm 01-03

When "alarm" is displayed, please consult Appendix B: problem solving.

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3. CONFIGURATION

3.1. INTRODUCTION

This and the following chapters are exclusively meant for electricians and non-operators. In these, an extensive description of all software settings and hardware connections are provided.

 Mounting, electrical installation, start-up and maintenance of the instrument may only

be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions.

 The F193-X may only be operated by personnel who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

 Ensure that the measuring system is correctly wired up according to the wiring

diagrams. The housing may only be opened by trained personnel.

 Take careful notice of the " Safety rules, instructions and precautionary measures " in

the front of this manual.

3.2. PROGRAMMING SETUP-LEVEL

3.2.1. GENERAL

Configuration of the F193-X is done at SETUP-level. SETUP-level is reached by pressing the PROG/ENTER key for 7 seconds; at which time, both arrows  will be displayed. In order to return

to the operator level, PROG will have to be pressed for three seconds. Alternatively, if no keys are

pressed for 2 minutes, the unit will exit SETUP automatically. SETUP can be reached at all times while the F193-X remains fully operational.

Note: A password may be required to enter SETUP. Without this password access to SETUP is denied.

To enter SETUP-level:

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Matrix structure SETUP-level:

SCROLLING THROUGH SETUP-LEVEL Selection function-group and function:

SETUP is divided into several function groups and functions.

Each function has a unique number, which is displayed below the word "SETUP" at the bottom of the display. The number is a combination of two figures. The first figure indicates the function-group and the second figure the function. Additionally, each function is expressed with a keyword.

After selecting a sub-function, the next main function is selected after scrolling through all "active" sub-functions (e.g. 1, 11, 12, 13, 14, 1, 2, 3, 31 etc.).

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To change or a select a value or value:

To change a value, use  to select the digits and  to increase that value. To select a setting, both  and  can be used. When the new value is not valid, the increase sign or decrease-sign will be displayed while you are programming.

When data is altered but ENTER is not pressed, then the alteration can still be cancelled by waiting for 20 seconds or by pressing ENTER for three seconds: the PROG-procedure will be left automatically and the former value reinstated.

Note: alterations will only be set after ENTER has been pressed!

To return to OPERATOR-level:

In order to return to the operator level, PROG will have to be pressed for three seconds. Also, when no keys are pressed for 2 minutes, SETUP will be left automatically.

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3.2.2. OVERVIEW FUNCTIONS SETUP LEVEL

SETUP FUNCTIONS AND VARIABLES

1 CONFIGURE

11 PRODUCTS 1 - 9 12 DISPLAY product - tank 13 SCROLL enable - disable 14 TOGGLE enable - disable 15 ALARM OUTPUT auto-on - auto-off 16 CLEARING enable - disable - relay 17 DISPLAY product - tank

2 UNITS

21 UNIT (product 1) L - m3 - kg - lb - GAL - USGAL - bbl - no unit … ….. … 29 UNIT (product 9) L - m3 - kg - lb - GAL - USGAL - bbl - no unit

3 DECIMALS

31 DECIMALS (product 1) 0 - 1 - 2 - 3 (Ref: displayed value) … ….. … 39 DECIMALS (product 9) 0 - 1 - 2 - 3 (Ref: displayed value)

4 OUTPUTS

41 OUTPUT (product 1) relay 1 - relay 2 - relay 3 - relay 4 - none … ….. … 49 OUTPUT (product 9) relay 1 - relay 2 - relay 3 - relay 4 - none

5 VALUES

51 VALUE (product 1) 0000.000 - 9,999,999 unit … ….. … 59 VALUE (product 9) 0000.000 - 9,999,999 unit

6 ALARM SET

61 ALARM (product 1) on - off … ….. … 69 ALARM (product 9) on - off

7 RELAY SET

71 RELAY 1 on - off 72 RELAY 2 on - off 73 RELAY 3 on - off 74 RELAY 4 on - off

8 POWER MANAGEMENT

81 LCD UPDATE fast - 1 sec - 3 sec - 15 sec - 30 sec - off 82 BATTERY MODE operational - shelf

9 ANALOG

91 OUTPUT disable - enable 92 OUTPUT MINIMUM 0000.000 - 9,999,999 93 OUTPUT MAXIMUM 0000.000 - 9,999,999 94 OUTPUT SET VALUE 0000.000 - 9,999,999 95 TUNE MIN - 4mA / 0V 0 - 9,999 96 TUNE MAX- 20mA / 10V 0 - 9,999 97 FILTER 00 - 99

A COMMUNICATION

A1 SPEED / BAUDRATE 1200 - 2400 - 4800 - 9600 A2 ADDRESS 1 - 255 A3 MODE rtu - off A4 TIME OUT 0.0 - 999.9 sec

B OTHERS

B1 TYPE / MODEL 0193 B2 SOFTWARE VERSION 02.04.xx B3 SERIAL NO. xxxxxxx B4 PASSWORD 0000 - 9999 B5 TAGNUMBER 0000000 - 9999999

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3.2.3. EXPLANATION SETUP-FUNCTIONS

All functions described below can be read and modified through communication. However, it is also desired for the initial setup and for safety reason that all settings and data can be modified manually. The functions below do offer all these settings and data.

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1 - CONFIGURE

PRODUCTS 11

0x060C 1 byte 0=one product

DISPLAY 12

0x061E 1 byte 0=product

SCROLL LOCK 13

0x060E 1 byte 0=disable

TOGGLE 14

0x060B 1 byte 0=disable

ALARM OUTPUT 15

0x060D 1 byte 0=auto_off

CLEARING AN ALARM 16

0x060A 1 byte 0=auto_off

Do select the number of products to be available for the operator: Following can be selected: 1 - 9.

2=two products ….. 8=nine products

This function determines the displayed name for the operator. Following can be selected: product – tank

1=tank

This function disables the “select” but on operator level. The operator is no longer able to select another product. This allows the communication to determine which information is displayed. Please note: this function does not disable the toggle function (setting 13) Following can be selected: disable - enable

1=enable

The actual values of the products can be selected manually or automatically. If scroll is enabled, the next product will be displayed every four seconds. Following can be selected: disable - enable

1=enable

With setting 6, an alarm can be generated for a product. With setting 7, an output can be switched to transmit the alarm condition. This are two communication commands to achieve an alarm output. However, if setting 14 is set to “auto_on”, the assigned output (setup 4) will be switched automatically in case of an alarm. Following can be selected: auto on - auto off

1=auto_on

It might be required to have an operator interaction to terminate an alarm condition, e.g. for security reasons. This setting determines how an alarm will be determined. Following can be selected: enable - disable - relay enable: the alarm can be cleared and the alarm output will be switched-off disable: the alarm and alarm output can NOT be cleared by the operator. relay: the alarm output can be cleared by the operator but not the alarm message on the display.

1=auto_on

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MEASUREMENT UNIT PRODUCT X 21 - 29

0x0604 product 1 0x0614 product 2 0x0624 product 3 0x0634 product 4 0x0644 product 5 0x0654 product 6 0x0664 product 7 0x0674 product 8 0x0684 product 9

DECIMALS PRODUCT X 31 - 39

0x0605 product 1 0x0615 product 2 0x0625 product 3 0x0635 product 4 0x0645 product 5 0x0655 product 6 0x0665 product 7 0x0675 product 8 0x0685 product 9

2 - UNIT

SETUP 21-29 determines for product 1 up to and including product 9 the displayed measurement unit.

The following units can be selected:

L - m3 - kg - lb. - GAL - USGAL - bbl - _ (no unit). 1 byte 0=L

1=m3 2=kg 3=lb 4=gal 5=usgal 6=bbl 7=none

3 - DECIMALS

SETUP 31-39 determines for product 1 up to and including product 9 the number of decimals displayed.

The following units can be selected:

0000000 - 111111.1 - 22222.22 - 3333.333 1 byte 0=0 decimals

1=1 decimal 2=2 decimals 3=3 decimals

OUTPUTS - ALARM PRODUCT X 41 - 49

0x0606 product 1 0x0616 product 2 0x0626 product 3 0x0636 product 4 0x0646 product 5 0x0656 product 6 0x0666 product 7 0x0676 product 8 0x0686 product 9

4 - OUTPUTS

SETUP 41-49 assigns for product 1 up to and including product 9 the alarm output to be switched in case of an alarm (setup 6). Please read also setup 14.

The following units can be selected:

relay 1 - relay 2 - relay 3 - relay 4 - none 1 byte 0=none (disabled)

1=relay 1 2=relay 2 3=relay 3 4=relay 4

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VALUE DISPLAYED PRODUCT X 51 - 59

0x0600 product 1 0x0610 product 2 0x0620 product 3 0x0630 product 4 0x0640 product 5 0x0650 product 6 0x0660 product 7 0x0670 product 8 0x0680 product 9

ALARM SET PRODUCT X 61 - 69

0x0607 product 1 0x0617 product 2 0x0627 product 3 0x0637 product 4 0x0647 product 5 0x0657 product 6 0x0667 product 7 0x0677 product 8 0x0687 product 9

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5 - VALUE

SETUP 51-59 determines for product 1 up to and including product 9 the displayed value. The minimum value is 0 and the maximum value is seven digits.

3 bytes

0.000 ... 9999999

6 - ALARM SET

SETUP 61-69 determines for product 1 up to and including product 9 if an alarm has to be triggered. Depending on setting 14 and 4X the assigned alarm output will be switched.

The following units can be selected: on - off

1 byte

0=off 1=on

RELAY OUTPUT PRODUCT X 71 - 74

0x0609 relay 1 0x0619 relay 2 0x0629 relay 3 0x0639 relay 4

7 - RELAY OUTPUT

SETUP 71-74 controls the outputs directly. Depending on the hardware configuration, there are 2, 3 or 4 outputs available. The output can also be switched automatically in case of an alarm; please read setup 14 and 4X. Please note: this function overrules an enabled output due to the automatic alarm (setup14 and 4X).

The following units can be selected: on - off

1 byte

0=off 1=on

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8 - POWER MANAGEMENT

When used with the internal battery option type PB / PC, the user may hold the concern of reliable display over a long period of time. The F193-X has several smart power management functions to extend the battery life time significantly. Two of these functions can be set:

LCD NEW 81

0x0050 1 byte 0=fast

BATTERY-MODE 82

0x0051 1 byte 0=operational

The calculation of the display-information influences the power consumption significantly. When the application does not require a fast

display update, it is strongly advised to select a slow refresh-rate.

Please understand that new information will first be displayed after the next display update. The following can be selected:

Fast - 1 sec - 3 sec - 15 sec - 30 sec - off.

Note: after a button has been pressed by the operator - the display refresh-rate will always be FAST during 30 seconds. When "OFF" is selected, the display will be switched-off after 30 seconds and will be switched-on as soon as a button has been pressed.

1=1sec 2=3sec 3=15sec 4=30sec 5=off

The unit has two modes: operational or shelf. After "shelf" has been selected, the unit can be stored fully configured but it will not be operational. In this mode, power consumption is extremely

low. To wake-up the unit again; press the SELECT-key twice.

1=shelf

9 - ANALOG OUTPUT

A linear (0)4-20mA or 0-10V output signal is generated with these functions with a 10 bits resolution. The value transmitted is set with setup 94. When a power supply is available but the output is disabled, a 3.5mA signal will be generated.

DISABLE / ENABLE 91

0x0070 1 byte 0=disable

MINIMUM VALUE 92

0x0071 3 bytes 0 ... 9999999

MAXIMUM VALUE 93

0x0074 3 bytes 0 ... 9999999

SET VALUE 94

0x00C8 3 bytes 0 ... 9999999

The analog output can be disabled. In case of a passive analog output type AP, 3.5mA will be generated if a power supply is available but the output is disabled.

1=enable

Enter here the minimum value according which the output should generate a (0)4mA or 0V signal.

Enter here the minimum value according which the output should generate a 20mA or 10V signal.

This is the transmitted value which should be in the range as set with setup 92 and 93.

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TUNE MIN / 4MA 95

The initial minimum analog output value is 0/4mA or 0V. However, this value might differ slightly due to external influences such as temperature for example. The 0/4mA or 0V value can be tuned precisely with this setting.

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 Before tuning the signal, be sure that the analog signal is not

being used for any application!

After pressing PROG, the current will be about 4mA (or 0mA / 0V). The current can be increased / decreased with the arrow-keys and is directly active. Press ENTER to store the new value. Remark: the analog output value can be programmed “up-side-down” if desired, so 20mA at minimum minium signal for example!

0x0078 2 bytes 0..9999

TUNE MAX / 20MA 96

The initial maximum analog output value is 20mA (or 10V). However, this value might differ slightly due to external influences such as temperature for example. The 20mA value (or 10V) can be tuned precisely with this setting.

 Before tuning the signal, be sure that the analog signal is not

being used for any application!

After pressing PROG, the current will be about 20mA. The current can be increased / decreased with the arrow-keys and is directly active. Press ENTER to store the new value. Remark: the analog output value can be programmed “up-side-down” if desired, so 4mA at maximum signal for example!

0x007A

FILTER 97

FILTER VALUE RESPONSE TIME ON STEP CHANGE OF ANALOG VALUE.

50% INFLUENCE 75% INFLUENCE 90% INFLUENCE 99% INFLUENCE

01 filter disabled filter disabled filter disabled filter disabled 02 0.1 second 0.2 second 0.4 second 0.7 second 03 0.2 second 0.4 second 0.6 second 1.2 seconds 05 0.4 second 0.7 second 1.1 seconds 2.1 seconds 10 0.7 second 1.4 seconds 2.2 seconds 4.4 seconds 20 1.4 seconds 2.8 seconds 4.5 seconds 9.0 seconds 30 2.1 seconds 4 seconds 7 seconds 14 seconds 50 3.5 seconds 7 seconds 11 seconds 23 seconds 75 5.2 seconds 10 seconds 17 seconds 34 seconds 99 6.9 seconds 14 seconds 23 seconds 45 seconds

0x0063 1 byte 0...99

2 bytes 0..9999

This function is used to slow down a value change as set with 94. The output value is update every 0.1 second. With the help of this digital filter a smooth but less quick reading can be obtained. The higher the filter level, the longer the response time on a value change will be. Below, several filter levels with there response times are indicated:

TIME IN SECONDS

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A - COMMUNICATION (OPTIONAL)

BAUDRATE A1

0x000A

BUS ADDRESS A2

0x0009 1 byte 1..255

MODE A3

0x000B 1 byte 0=ASCII

TIME OUT A4

0x00CD 2 bytes 1…9,999

Following communication speeds can be selected:

1200 - 2400 - 4800 - 9600 baud

2 bytes 0=1200

1=2400 2=4800 3=9600

For communication purposes, a unique identity can be attributed to every F193-X. This address can vary from 1-255.

The communication can only be executed according Modbus protocol ASCII or RTU mode. With OFF, the communication is disabled.

1=RTU 2=off

To monitor the communication link with the Modbus master, a time out can be determined. If no comm’s has taken place within this time, the text “NO COMM’S” will be displayed at operator level. The following time can be entered: 0.0 – 999.9 seconds. With value 0.0, this function is disabled.

B - OTHERS

TYPE OF MODEL B1

0x0001 2 bytes 193 read only

VERSION SOFTWARE B2

0x0004 4 bytes xxxxxx read only

SERIAL NUMBER B3

0x0002 4 bytes xxxxxxx read only

PASSWORD B4

0x00A8 2 bytes 0..9999

TAGNUMBER B5

0x00AA 4 bytes 0..9999999

For support and maintenance it is important to have information about the characteristics of the F193-X. Your supplier will ask for this information in the case of a serious breakdown.

All SETUP-values can be password protected. This protection is disabled with value 0000 (zero). Up to and including 4 digits can be programmed, for example 1234.

For identification of the unit and communication purposes, a unique tagnumber of maximum 7 digits can be entered.

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3.2.4. ADDITIONAL COMMUNICATION FUNCTIONS PRODUCT DISPLAYED

0x060F 2 bytes 0=product 1

ALARM STATUS (BITFIELD)

0x061A 2 bytes

RELAY OUTPUTS (BITFIELD)

0x061C 2 bytes

This register determines the product currently displayed.

1=product 2 2=product 3 3=product 4 4=product 5 5=product 6 6=product 7 7=product 8 8=product 9

This register contains a bitfield with the packed variable data of registers 0x0607 ... 0x0687 and can be used to read and write the alarm-status of all products simultaneously: Bit 0: alarm-status of product 1 (0 = off, 1 = on) Bit 1: alarm-status of product 2 (0 = off, 1 = on)

This means that bit 0 (0x0001) indicates the alarm-status of product 1. If the bit is reset (0), the alarm is reset, if the bit is set (1) the alarm is set. The following bits in the bitfield correspond with the following products:

E.g. writing a value of 0x0015 would result in setting the alarm-status for products 1, 3 and 5, and resetting the alarm-status for products 2, 4, 6, 7, 8 and 9.

Product 1: bit 0 (0x0001) Product 2: bit 1 (0x0002) Product 3: bit 2 (0x0004) Product 4: bit 3 (0x0008) Product 5: bit 4 (0x0010) Product 6: bit 5 (0x0020) Product 7: bit 6 (0x0040) Product 8: bit 7 (0x0080) Product 9: bit 8 (0x0100)

This register contains a bitfield with the packed variable data of registers 0x0609 ... 0x0639 and can be used to read and write the relay outputs simultaneously:

E.g. writing a value of 0x0005 would result in setting relay 1 and 3, and resetting relay 2 and 4.

Bit 0: relay 1 (0 = off, 1 = on) Bit 1: relay 2 (0 = off, 1 = on) Bit 2: relay 3 (0 = off, 1 = on) Bit 3: relay 4 (0 = off, 1 = on)

Page 19

HF193XEN_v0501_04

Page 20

4. INSTALLATION

4.1. GENERAL DIRECTIONS

 Mounting, electrical installation, start-up and maintenance of this instrument may only be carried

out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions.

 The F193-X may only be operated by personnel who are authorized and trained by the operator

of the facility. All instructions in this manual are to be observed.

 Ensure that the measuring system is correctly wired up according to the wiring diagrams.

Protection against accidental contact is no longer assured when the housing cover is removed or the panel cabinet has been opened (danger from electrical shock). The housing may only be opened by trained personnel.

 Take careful notice of the " Safety rules, instructions and precautionary measures " at the front

of this manual.

4.2. INSTALLATION / SURROUNDING CONDITIONS

Take the relevant IP classification of the casing into account (see manufactures plate). Even an IP67 (NEMA 4X) casing should NEVER be exposed to strongly varying (weather) conditions. When panel-mounted, the unit is IP65 (NEMA 4X)! When used in very cold surroundings or varying climatic conditions, take the necessary precautions against moisture by placing a dry sachet of silica gel, for example, inside the instrument case.

Mount the F193-X on a solid structure to avoid vibrations.

HF193XEN_v0501_04

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4.3. DIMENSIONS- ENCLOSURE Aluminum enclosures:

120 mm (4.72")

130 mm (5.12")

30mm 30mm

75 mm (2.95")

60 mm (2.36")

112 mm (4.40")

12mm

Page 21

PG9

M20 x 1,5

30mm 30mm

M16 x 1,5 M16 x 1,5

M20 x 1,5

25mm 25mm

M20 x 1,5 M20 x 1,5

PG9

22,5mm

22,50mm

22,5mm

24mm24mm

36mm

4x M20 x 1,5

36mm

1/2"NPT

0.12" 0.12"

3x 1/2"NPT

15 15

2323

6 x M12

14mm 17mm

0.9"

15 16

31 mm

(1.22”)

29.1 mm (1.15”)

115 mm (4.53”)

98 mm (3.86”)

Fig. 4: Dimensions aluminum enclosures.

HF193XEN_v0501_04

Page 22

GRP enclosures:

120 mm (4.72")

130 mm (5.12")

HK back box:

75 mm (2.95")

60 mm (2.36")

112 mm (4.40")

(flat bottom)

HD HK

D=16mm

30mm 30mm

D=16mm

D=20mm

75 mm (2.95")

22,5mm

0.9"

25mm 25mm

D=20mm

12mm

36mm

0.12” 0.12”

104 mm (4.09”)

D=20mm

12mm

24mm24mm

36mm

118 mm (4.65”)

22,5mm

14mm 17mm

D=12mm

0.9”

D=22mm (0.866")

29.1 mm (1.15”)

31 mm

(1.22”)

3x D=22mm (0.866”)

115 mm (4.53”)

98 mm (3.86”)

Fig 5: Dimensions GRP enclosures.

HF193XEN_v0501_04

Page 23

4.4. INSTALLING THE HARDWARE

4.4.1. INTRODUCTION

 Electro static discharge does inflict irreparable damage to electronics! Before installing or

opening the unit, the installer has to discharge himself by touching a well-grounded object.

 This unit must be installed in accordance with the EMC guidelines (Electro Magnetic

Compatibility).

Aluminum enclosures

 When installed in an aluminum enclosure and a potentially explosive atmosphere requiring

apparatus of equipment protection level Ga and Da, the unit must be installed such that, even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded.

 Do ground the aluminum enclosure properly as indicated, if the F193-X has been supplied with

the 115-230V AC power-supply type PM. The green / yellow wire between the back-casing and removable terminal-block may never be removed.

Fig. 6: Grounding aluminum enclosure with type PM 115-230V AC.

FOR INSTALLATION, PAY EMPHATIC ATTENTION TO:

 Separate cable glands with effective IP67 (NEMA4X) seals for all wires.  Unused cable entries: ensure that you fit IP67 (NEMA4X) plugs to maintain rating.  A reliable ground connection for both the sensor, and if applicable, for the metal casing.  An effective screened cable for the input signal, and grounding of its screen to terminal 9 (GND)

or at the sensor itself, whichever is appropriate to the application.

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4.4.2. TERMINAL CONNECTORS

For Intrinsically Safe applications: read chapter 5.

The following terminal connectors are available:

POWER SU PPLY

TYPE PD

24V AC/DC

GND 1

LARM

OPTION

POWER SUPPLY:

TYPE PD / PF / PM

GND 314

NL1R2

OUTPUT R2

TYPE OA /

OT / OR

LARM

OUTPUT R1

TYPE OA /

OT / OR

R1 R1

NALOG

OUTPUT

TYPE A A / A B /

AI / AP / AU

LARM

OUTPUT R3

TYPE OA /

OT / OR

Fig. 7: Overview of terminal connectors standard configuration F193-X and optio ns.

NL1

NALOG OUTPUT TYPE AP

LARM

OUTPUT R1

TYPE OR

LARM

OUTPUT R2

TYPE OR

LARM

OUTPUT R3

TYPE OR

OUTPUT R4

LARM

TYPE OR

10 11

R2 R2

1312

R3R1

Fig. 8: Overview of terminal connectors F193-X-OS and options.

Fig. 9: Overview communication connectors.

HF193XEN_v0501_04

Page 25

backlight

YPE

ype

O ype

REMARKS: TERMINAL CONNECTORS:

Terminal GND- 01- 02 only available with type PD / PF or PM:

Terminal

TYPE SENSOR SUPPLY

GND 01 02

PD 8-24V AC Not available

AC AC

PD 8-30V DC Not available L- L+

24V AC ± 15%

24V DC ± 15%

115-230V AC ± 15%

Note PD

Note PF / PM

Not available Not available L- L+ Not available EARTH AC AC

do not use a AC autotransformer (Spartrafo) without a galvanic isolation. The total consumption of the sensors and outputs may not exceed 400mA@24V

AC AC

TYPE AA

◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊

◊=option

Note: for power supply type PX: please read Terminal 07-08 !

For Intrinsically Safe applications: read chapter 5.

Terminal 03-06; alarm output R1 and R2:

Setup 4 and 7 (par. 3.4.4.) determines the function of these outputs.

Type OA:

An active 24V DC signal alarm output is available with this option. Max. driving capacity 50mA@24V per output. (Requires power supply type PD / PF / PM).

Page 25

ctive output - R1 and R2

INTERNAL EXTERNAL

Common ground unit

R1 - GND

R2 - GND

24V DC

max. 50mA

DEVICE

24V DC

max. 50mA

HF193XEN_v0501_04

Page 26

Type OR:

A mechanical relay output is available with this option. Max. switch power 240V 0,5A per output. (Requires power supply type PF / PM).

Type OT:

A passive transistor output is available with this option. Max. driving capacity 300mA - 50V DC per output.

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Page 27

Terminal 07-08; basic POWER SUPPLY - type PX - output loop powered:

Connect an external power supply of 8-30VDC to these terminals or a 4-20mA loop. Do connect the "-" to terminal 7 and the "+" to terminal 8. When power is applied to these terminals, the (optional) internal battery will be disabled / enabled automatically to extend the battery life time.

Only valid for standard passive output type AP!

Terminal 07-08; analog output:

An analog output signal is generated according to the communication values and SETUP 9.

Type AA:

An active 4-20mA signal is available with this option. When the output is disabled, a 3.5mA signal will be generated on these terminals. Max. driving capacity 1000 Ohm @ 24VDC. (Requires power supply type PD / PF / PM).

Type AB:

An active 0-20mA signal is available with this option. Max. driving capacity 1000 Ohm @ 24VDC. (Requires power supply type PD / PF / PM).

Type AI:

An isolated 4-20mA signal is available with this option. When the output is disabled, a 3.5mA signal will be generated on these terminals. Max. driving capacity 1000 Ohm @ 30VDC. This option can be battery powered but the life time of the battery is about 2 -3 years.

HF193XEN_v0501_04

Page 28

Type AP:

A passive 4-20mA signal proportional is available with this option. When a power supply is connected but the output is disabled, a 3.5mA signal will be generated. Max. driving capacity 1000 Ohm. This output does loop power the unit as well (type PX).

Type AU:

A 0-10VDC signal is available with this option. Max. load 10mA @ 10VDC. (Requires power supply type PD / PF / PM).

HF193XEN_v0501_04

Page 29

Terminal 26-31: type CB / CH / CI / CT - communication RS232 / RS485 / TTL (option)

 Full serial communications and computer control in accordance with RS232 (length of cable

max. 15 meters) or RS485 (length of cable max. 1200 meters) is possible.

 Read the Modbus communication protocol and Appendix C.

RS485 - 2-wire

RS485 - 4-wire

RS232

26 27 29

A B+

30 31 30 31

26 27

A B+

30 31

26 27 29

DTR +12V

RXD TXD

Fig. 10: Overview terminal connectors communication option.

When using the RS232 communication option, terminal 27 is used for supplying the interface. Please connect the DTR (or the RTS) signal of the interface to this terminal and set it active (+12V). If no active signal is available it is possible to connect a separate supply between terminals 26 and 27 with a voltage between 8V and 24V.

Terminal 26-31: backlight - type ZB (option):

Note: if the unit is supplied with a power supply type PD, PF or PM, the backlight supply is integrated, so the text following is not applicable.

To power the backlight, provide a 12-24V DC to terminal 26 (-) and 27 (+). An external trimmer 1kOhm trimmer can be used to tune the brightness of the backlight, or if not desired, a short-cut between these terminals have to be made which will result in the maximum brightness.

Note: Intrinsically Safe as well as 4-wire RS485 communication is not possible in combination with type ZB.

Option type ZB: adjustable backlight

Power suppply

12-24V DC 10%+

GND

Fig. 11: Overview terminal connectors backlight option.

1kOhm trimmer connection

or short-cut

30 3126 27

HF193XEN_v0501_04

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5. INTRINSICALLY SAFE APPLICATIONS

5.1. GENERAL INFORMATION AND INSTRUCTIONS Cautions

 Mounting, electrical installation, start-up and maintenance of this device may only be carried out

by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions.

 This device may only be operated by personnel who are authorized and trained by the operator

of the facility. All instructions in this manual are to be observed.

 Ensure that the measuring system is correctly wired up according to the wiring diagrams.

Protection against accidental contact is no longer assured when the housing cover is removed or the cabinet has been opened (danger of electric shock). The housing may only be opened by trained personnel.

 To maintain the degree of protection of at least IP65 in accordance with IEC 60529, certified

cable entries in accordance with IEC 61241-0 must be used and correctly installed. Unused openings must be closed with suitable blanking elements.

 When the enclosure of the Indicator is made of aluminum alloy, when used in a potentially

explosive atmosphere requiring apparatus of equipment protection level Ga and Da, the unit must be installed such that, even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded.

 Take careful notice of the " Safety rules, instructions and precautionary measures " in the front

of this manual.

Safety Instructions

 When two or more active intrinsically safe circuits are connected to the indicator, in order to

prevent voltage and/or current addition, applicable to the external circuits, precautions must be taken to separate the intrinsically safe circuits in accordance with IEC 60079-11.

 For the combined connection of the different supply, input and output circuits, the instructions in

this manual must be observed.

 From the safety point of view the circuits shall be considered to be connected to earth.  For installation under ATEX directive: this intrinsically safe device must be installed in

accordance with the Atex directive 94/9/EC and the product certificate KEMA 03ATEX1074 X.

 For installation under IECEx scheme: this intrinsically safe device must be installed in

accordance the product certificate IECEx DEK 11.0042X.

 Exchange of Intrinsically Safe battery FWLiBAT-0xx with certificate number

KEMA 03ATEX1071 U or IECEx KEM 08.0005U is allowed in Hazardous Area. See paragraph 5.4. for detailed battery replacement instructions.

Please Note

 Certificates, safety values and declaration of compliance can be found in the document named:

“Fluidwell F1..-..-XI - Documentation for Intrinsic Safety”.

 Special conditions for safe use mentioned in both the certificate and the installation instructions

must be observed for the connection of power to both input and / or output circuits.

 When installing this device in hazardous areas, the wiring and installation must comply with the

appropriate installation standards for your industry.

 Study the following pages with wiring diagrams per classification.

HF193XEN_v0501_04

Page 31

Label information (inside and outside the enclosure)

Indicated labels on the back cover (below) and on the inside cover (right) show the type labels for intrinsically safe certified units. For details on usage see the separate “Fluidwell F1..-..-XI Documentation for Intrinsic Safety”.

Serial number and year of production

This information can be looked-up on the display: See setup function (par. 3.2.2.) for details.

5.2. TERMINAL CONNECTORS INTRINSICALLY SAFE APPLICATIONS

The unit is classified as group IIB/IIIC by default.

Classification of the unit as group IIC is only possible under the following conditions:

 The indicator is either supplied by

 the internal supply (option -PC); or  the external supply connected to terminals 0 and 1 (option -PD); or  the circuit supply connected to terminals 7 and 8 (option -AP);

The maximum values for any of those circuits are those as defined for group IIB/IIIC;

 No other active external intrinsically safe circuits may be connected to the indicator, with

exception of circuits connected to terminals 3 and 4 and/or terminals 5 and 6; the maximum values for any of those circuits are those as defined for group IIB/IIIC

Terminal connectors F193-X-XI:

POWER SU PPLY

OPTION TYPE PD

GND 314

ALARM

OUTPUTR 2

TYPE OT

ALARM

OUTPUT R1

TYPE OT

R1 R1

HF193XEN_v0501_04

ANALOG OUTPUT

TYPE AP / AF

I IR2

TTL COMMUNICATION

TYPE CT

26 27 29

DTR +12V

RXD TXD

30 31

Page 32

Explanation Intrinsically Safe options: Type AF - Intrinsically Safe floating 4-20mA analog output:

A floating 4-20mA signal with this option. When the output is disabled, a 3.5mA signal will be generated. Max. driving capacity 1000 Ohm @ 30V DC.

Type PD - Intrinsically Safe power supply and sensor supply - Terminal GND- 01 and 11.

TYPE SENSOR SUPPLY

Terminal

GND 01 02

Terminal 02: this terminal offers the same voltage as connected to terminal 01.

Input voltage:

8-30V DC

Not Available L- L+

output voltage is according the input voltage; internally linked with terminal 01.

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Page 33

5.3. CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS

Configuration example IIB - /IIIC F193-X-AP-CT-OT-PD-XI

Page 33

TERMINAL CONNECTORS

F100-series

TXD

RXD

DTR +12V

Common ground

Main supply

Common ground

HAZARDOUS AREA SAFE AREA

Modbus communication type CT: TTL

26 29

e.g. indicator

Ci = 17nF

Analog output type AP:

passive 4-20mA (output loop powered)

e.g. sounde r

Ci is negl igibly

small

Pulse output type OT:

passive transistor

Control output type OT:

passive transistor

e.g. sounde r

Please note: power supply type PD is not required - unit is output loop powered - type AP.

Power supply type PD: 16-30V DC

Uo=30V

Io=250mA

Po=850mW

Uo=30V

Io=100mA

Po=750mW

Uo=30V

Io=100mA

Po=750mW

Uo=30V

Io=100mA

Po=750mW

Uo=30V

Io=100mA

Po=750mW

Note: above values are safety values. Consult the technical specification for oper ational values.

ISOLATOR:

I.S. Certified Isolator

TTL to

RS232 / RS422 / TTL

For example: MTL5051

POWER SUPPLY

and / or REPEATER

For example

MTL5525 / MTL5541

POWER SUPPLY

or SWITCH INTERFACE

For example

MTL5525 / MTL5511

POWER SUPPLY

or SWITCH INTERFACE

For example

MTL5525 / MTL5511

POWER SUPPLY

For example

MTL5525



e.g. PC

e.g. indicator

e.g. relay

Fig. 12: Configuration example 1 Intrinsically Safe installation.

HF193XEN_v0501_04

Page 34

Configuration example IIB - /IIIC F193-X-AP-CT-OT-PD-XI

TERMINAL CONNECTORS

F100-series

TXD

RXD

DTR +12V

Common ground

HAZARDOUS AREA SAFE AREA

Please note: communciation type CT is allowed in IIC applications.not

26 29

Ci = 17nF

Modbus communication type CT: TTL

TOTAL OF ALL CONNECTED

PPARATUS MAY NOT EXCEED

66nF

(17nF IS USED BY THE ANALOG

OUTPUT SIGNAL TERMINAL 7+ 8)

nalog output type AF:

passive floating 4-20mA

MINUS 17nF

e.g. indicator

Io=250mA

Po=850mW

Uo=30V

ISOLATOR:

I.S. Certified Isolator

TTL to

RS232 / RS422 / TTL

For example: MTL5051



e.g. PC

* Note: Communication only allowed when configured as IIB/IIIC.

e.g. sounde r

Ci is negl igibly

small

Pulse output type OT:

passive transistor

Control output type OT:

passive transistor

e.g. sounde r

Uo=30V

Io=100mA

Po=750mW

Uo=30V

Io=100mA

Po=750mW

POWER SUPPLY

or SWITCH INTERFACE

For example

MTL5525 / MTL5511

POWER SUPPLY

or SWITCH INTERFACE

For example

MTL5525 / MTL5511

e.g. relay

Main supply

Common ground

* Note power supply type PD: the supply voltage to the sensor is as connected to terminal 1 (inter nally linked).

(please note: PD battery supply (type PC) is NOT allowed in IIC applicatio ns).and

Power supply type PD: 16-30V DC

Fig. 13: Configuration example 2 Intrinsically Safe installation.

= max. 30 V

= max. 100 mA

= max. 0.75 W

Note: above values are safety values. Consult the technical specification for operational values.

Power supply

For example

MTL5525

HF193XEN_v0501_04

Page 35

5.4 BATTERY REPLACEMENT INSTRUCTIONS Safety Instructions

 Fire, explosion or severe burns may result if mistreated. Do not recharge, crush,

disassemble, incinerate, heat above 100°C (212°F) or expose contents to water.

 Mounting, electrical installation, start-up and maintenance of this device may only be carried out

by trained personnel authorized by the plant operator. Personnel must read and understand this instruction before carrying out the replacement procedure.

 Always follow the instructions listed in the supplied Battery Replacement Instruction Sheet.  Batteries pose an environmental hazard. Return used batteries to a recycling point.

Safety instructions for hazardous areas  Verify the correct battery is supplied: Only batteries with indicated Ex label are certified for

replacement and use in hazardous areas. Batteries for use in safe areas have no Ex label. DO NOT EXCHANGE: Using the wrong type of battery can pose a SERIOUS RISK.

 For use in hazardous areas Fluidwell recommends FW-LiBAT batteries (manufactured by

Fluidwell bv) only.

Battery replacement procedure

Depending on the production batch, one of two visualized Intrinsically Safe ce rtified battery types may have been installed in the unit. They are interchangeable .

FW-LiBAT-001 battery FW-LiBAT-021 battery

1. To replace the battery, open the unit to gain access to the back inside cover of the unit.

2. Unplug the field connectors from the back inside of the unit.

3. Remove the screw that holds the plastic inside cover.

4. Open the cover and unplug the battery connector.

5. Remove the battery from the inside of the plastic cover. Do not remove the battery clip!

6. Install the new battery and re-assemble the unit in reverse order.

7. Start-up the unit

HF193XEN_v0501_04

Page 36

6. MAINTENANCE

6.1. GENERAL DIRECTIONS

 Mounting, electrical installation, start-up and maintenance of the instrument may only

be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions.

 The F193-X may only be operated by personnel who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

 Ensure that the measuring system is correctly wired up according to the wiring

diagrams. Protection against accidental contact is no longer assured when the housing cover is removed or the panel cabinet has been opened (danger from electrical shock). The housing may only be opened by trained personnel.

 Take careful notice of the " Safety rules, instructions and precautionary measures " in

the front of this manual.

The F193-X does not require special maintenance unless it is used in low-temperature applications or surroundings with high humidity (above 90% annual mean). It is customers responsibility to take all precautions to dehumidify the internal atmosphere of the F193-X in such a way that no condensation will occur, for example by placing dry silica-gel in the casing just before closing the enclosure. Furthermore, is required to replace or dry the silica gel from time to time as advised by the silica gel supplier.

Battery life-time:

It is influenced by several issues as:  Analog output signal; be sure that an external power supply is connected or that the function is

disabled if not in use; else it has major influence on the battery life-time (SETUP 91).

 Display update: fast display update has major influence; SETUP 81.  Communication.  Low temperatures; the available power will be less due to battery chemistry.

Note: It is strongly advised to disable unused functions.

Check periodically:

 The condition of the casing, cable glands and front panel.  The input/output wiring for reliability and aging symptoms.  The indication for low-battery.  Clean the casing with soapy-water; don't use any aggressive solvents as these might damage

the coating.

HF193XEN_v0501_04

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APPENDIX A: TECHNICAL SPECIFICATION

GENERAL

Display

Type High intensity reflective numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec _ 30 secs. Option ZB Transflective LCD with green LED backlight. Good readings in full sunlight and darkness.

Enclosures

General

Control Keys

Painting

Panel-mount enclosures

Classification Panel cut-out

Type HC Type HB

Field/wall-mount enclosures

Classification

Aluminum enclosures

Type HA

Type HM

Type HN

Type HO

Type HP Type HT Type HU Type HZ

GRP enclosures

Type HD Type HE Type HF

Type HG

Type HH

Option ZS Silicone free ABS enclosure with EPDM and PE gaskets. UV-resistant polyester keypad.

Operating temperature

Operational -30°C to +80°C (-22°F to +178°F). Intrinsically Safe -30°C to +70°C (-22°F to +158°F).

Power supply

Type PB Lithium battery - life-time depends upon settings - up to 5 years. Type PC Intrinsically Safe lithium battery - life-time depends upon settings - up to 5 years. Type PD 8-24V AC / DC + 10%. Power consumption max. 10 Watt.

Type PF 24V AC / DC + 10%. Power consumption max. 15 Watt. Type PL Not available. Type PM 115-230V AC + 10%. Power consumption max. 15 Watt. Type PX Output loop powered: 8-30V DC. Power consumption max. 0.5 Watt.

Note PF / PM The total consumption of the backlight and outputs may not exceed 400mA@24V.

Note I.S. applications For intrinsically safe applications, consult the safety values in the certificate.

Terminal connections

Type: Removable plug-in terminal strip. Wire max. 1.5mm2 and 2.5mm2 (type PM / PF)

Data protection

Type EEPROM backup of all setting. Data retention at least 10 years. Pass code Configuration settings can be pass code protected.

Note: only available for safe area applications. Power requirements: 12-24V DC + 10% or type PD, PF, PM. Power consumption max. 1 Watt.

Die-cast aluminum or GRP (Glassfibre Reinforced Polyamide) enclosure with Polycarbonate window, silicone and EPDM gaskets. UV stabilized and flame retardant material. Three industrial micro-switch keys. UV-stabilized silicone keypad. Aluminum enclosure only: UV-resistant 2-component industrial painting. Dimensions: 130 x 120 x 60mm (5.10" x 4.72" x 2.38") – LxHxD. IP65 / NEMA4 115 x 98mm (4.53" x 3.86") LxH. GRP panel-mount enclosure Aluminum panel-mount enclosure Dimensions: 130 x 120 x 75mm (5.10” x 4.72” x 2.95”) – LxHxD. IP67 / NEMA4X

Drilling: 2x PG9 – 1x M20. Drilling: 2x M16 – 1x M20. Drilling: 1x M20. Drilling: 2x M20. Drilling: 6x M12. Drilling: 1x ½”NPT. Drilling: 3x ½”NPT. No drilling.

No drilling. Drilling: 2x 16mm (0.63”) – 1x 20mm (0.78”). Drilling: 1x 22mm (0.87”). Drilling: 2x 20mm (0.78”). Drilling: 6x 12mm (0.47”).

Note: this option comes with type HD only.

Intrinsically safe: 16-30V DC; power consumption max. 0.75 Watt.

HF193XEN_v0501_04

Page 38

Hazardous area

(option)

Intrinsically safe

ATEX approval ref: <EX> II 1 GD EEx ia IIB/IIC T4 – T100°C. Type XI Explosion proof Type XD/XF

Environment

Electromagnetic compatibility

ATEX approval ref.: <EX> II 2 GD EEx d IIB T5. Weight appr. 15kg.

Dimensions of enclosure: 350 x 250 x 200mm (13.7” x 9.9” x 7.9”) LxHxD.

Compliant ref: EN 61326 (1997), EN 61010-1 (1993).

OUTPUTS

Analog output

Function transmitting a value set through communication. Accuracy 10 bit. Error < 0.05% - update 10 times a second.

Software function to calibrate the 4.00mA and 20.00mA levels precisely within set-up. Load max. 1 kOhm Type AA Active 4-20mA output (requires type OA + PD, PF or PM). Type AB Active 0-20mA output (requires type OA + PD, PF or PM). Type AF Passive floating 4-20mA output for Intrinsically Safe applications (requires PC, PD or PL). Type AI Passive galvanically isolated output (requires PB, PD, PF, PL or PM). Type AP Passive 4-20mA output - output loop powered (type PX). Type AU Active 0-10V output (requires type OA + PD, PF or PM).

Switch output(s)

Function transmitting an alarm condition or to control a device through communication. Type OA Three active 24V DC outputs; max. 50mA per output (requires type AA + PD, PF or PM). Type OR Two electro-mechanical relay output; max. switch power 230V AC - 0,5A and one OT or OA

output. (requires type PF or PM). Type OS Four electro-mechanical relay output; max. switch power 230V AC - 0,5A

(requires type PD and AP). Type OT two (intrinsically safe) or three passive transistor outputs - not isolated.

Communication

Load max 50V - 300mA.

Functions writing display information, controlling the analog and switch outputs, reading / writing all

settings. Protocol Modbus ASCII or RTU Speed 1200 - 2400 - 4800 - 9600 baud Addressing maximum 255 addresses. Type CB RS232 Type CH RS485 2-wire Type CI RS485 4-wire Type CT TTL Intrinsically Safe communication. Type CX no communication.

OPERATIONAL

Operator functions

• actual product value with measuring unit

• product number

• alarm condition

• selection of all products through the keyboard

alue

• initialization of the alarm condition

Digits 7 digits. Units L, m3, GAL, USGAL, KG, lb, bbl, no unit. Decimals 0 - 1 - 2 or 3.

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APPENDIX B: PROBLEM SOLVING

In this appendix, several problems are included that can occur when the F193-X is going to be installed or while it is in operation.

Analog output does not function properly:

Check:

 SETUP 91 - is the function enabled?  SETUP 92 / 93: are the flow-levels programmed correctly?  connection of the external power-supply according specification.

The password is unknown:

If the password is not 1234, there is only one possibility left: call your supplier.

ALARM

When the alarm flag starts to blink an internal alarm condition has occurred. Press the "select button" several times to display the 5-digit error code. The codes are:

0001: irrecoverable display-data error: data on the display might be corrupted. 0002: irrecoverable data-storage error: the programming cycle might have gone wrong: check

programmed values.

0003: error 1 and error 2 occurred simultaneously

The alarm condition will almost certainly be handled internally and if all mentioned values still appear correct, no intervention by the operator is needed. If the alarm occurs more often or stays active for a longer time, please contact your supplier.

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INDEX OF THIS MANUAL

actual settings 43, 44 analog

0-10V output 28 floating output. 32 intrinsically safe output. 32 isolated output. 27 min. value 16

output loop powered. 27

Backlight 29 battery life time 16, 36 Clear Total 8 communication 29

Configuration 9

Dimension enclosures 21, 22 display update 16 high alarm output 25, 26 Installation 20 Intrinsic safety 30 Intrinsically Safe options 32 IP classification 20 keys 7

low-battery 8 main-function 10 maintenance 36 model 18

Operator level 8

password 18, 39 power supply 25 power supply - loop powered 27 power supply intrinsically safe 32 Problem solving 39 rate/Total 8 serial number 18 SETUP-level 9 subfunction 10 tagnumber 18, 19 Technical specification 37 terminal connectors 24 total

measuring unit 14, 15

version software 18

LIST OF FIGURES IN THIS MANUAL

Fig. 1: Typical application for the F193-X. ............................................................................................ 5

Fig. 2: Control Panel. ............................................................................................................................ 7

Fig. 3: Example of display information during process. ........................................................................ 8

Fig. 4: Dimensions aluminum enclosures. .......................................................................................... 21

Fig 5: Dimensions GRP enclosures. .................................................................................................. 22

Fig. 6: Grounding aluminum enclosure with type PM 115-230V AC. ................................................. 23

Fig. 7: Overview of terminal connectors standard configuration F193-X and options. ....................... 24

Fig. 8: Overview of terminal connectors F193-X-OS and options. ..................................................... 24

Fig. 9: Overview communication connectors. ..................................................................................... 24

Fig. 10: Overview terminal connectors communication option. .......................................................... 29

Fig. 11: Overview terminal connectors backlight option. .................................................................... 29

Fig. 12: Configuration example 1 Intrinsically Safe installation. ......................................................... 33

Fig. 13: Configuration example 2 Intrinsically Safe installation. ......................................................... 34

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NOTES

Page 41

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Left blank intentionally.

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LIST OF CONFIGURATION SETTINGS

1 - CONFIGURATION

11 products 12 display 13 scroll 14 toggle 15 alarm output 16 clearing

2 - UNITS

21 unit (product 1) 22 unit (product 2) 23 unit (product 3) 24 unit (product 4) 25 unit (product 5) 26 unit (product 6) 27 unit (product 7) 28 unit (product 8) 29 unit (product 9)

3 - UNITS

31 decimals (product 1) 32 decimals (product 2) 33 decimals (product 3) 34 decimals (product 4) 35 decimals (product 5) 36 decimals (product 6) 37 decimals (product 7) 38 decimals (product 8) 39 decimals (product 9)

4 - OUTPUT ALARM

41 output (product 1) 42 output (product 2) 43 output (product 3) 44 output (product 4) 45 output (product 5) 46 output (product 6) 47 output (product 7) 48 output (product 8) 49 output (product 9)

5 - VALUE DISPLAYED

51 value (product 1) 52 value (product 2) 53 value (product 3) 54 value (product 4) 55 value (product 5) 56 value (product 6) 57 value (product 7) 58 value (product 8) 59 value (product 9)

SETTING DEFAULT DATE : DATE :

product

enable

disable

auto-off

enable

L L L L L L L L L

none none none none none none none none none

0 0 0 0 0 0 0 0 0

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6 - ALARM

61 alarm set (product 1) 62 alarm set (product 2) 63 alarm set (product 3) 64 alarm set (product 4) 65 alarm set (product 5) 66 alarm set (product 6) 67 alarm set (product 7) 68 alarm set (product 8) 69 alarm set (product 9)

7 - RELAY OUTPUT

71 relay 1 72 relay 2 73 relay 3 74 relay 4

8 - POWER MANAGEMENT

81 LCD-new 1 sec. 82 mode operational

9 - ANALOG OUTPUT

91 output disabled 92 min. value (0)4mA / 0V 0000000 93 max. value 20mA / 10V 9999999 94 set value 0 95 tune min value (0)4mA / 0V 0208 96 tune max value 20mA / 10V 6656 97 filter 01 (off)

A - COMMUNICATION

A1 baud-rate 2400 A2 address 1 A3 mode BUS-RTU A4 time out 10.0 sec

B - OTHERS

B1 model F193-X B2 software version 02.05.xx B3 serial number xxxxxxx B4 password 0000 B5 tagnumber 0000000

SETTING DEFAULT DATE : DATE :

off off off off off off off off off

off off off off

Fluidwell bv

PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Copyright Fluidwell bv - 2012 - HF110AEN_v0501_03

HF193XEN_v0501_04