FlowLine EchoPro LR36, EchoPro LR41 Series, EchoPro LR46 Series Series Manual

EchoPro®
Intrinsically Safe Radar Level Transmitter

LR36, LR41 & LR46 Series Manual
Flowline, Inc. | 10500 Humbolt Street, Los Alamitos, CA 90720 p 562.598.3015 f 562.431.8507 w flowline.com MN301905 Rev A
Introduction / Table of Contents Step One
TABLE OF CONTENTS Page
Section One | Introduction: ............................................................................................................................... 2
Table of Contents: .................................................................................................................................... 2
Sensor Models: ........................................................................................................................................ 5
Operating Principle: ................................................................................................................................. 6
Features: .................................................................................................................................................. 6
Benefits: ................................................................................................................................................... 6
Limitations: ............................................................................................................................................... 6
Specifications: .......................................................................................................................................... 7
Intrinsically Safe Control Drawing: .......................................................................................................... 11
Labels for Intrinsic Safety: ....................................................................................................................... 12
Dimensions: ........................................................................................................................................... 13
Safety Precautions: ................................................................................................................................ 15
Section Two | Getting Started: ........................................................................................................................ 16
Setup Overview: ..................................................................................................................................... 16
Part Number: .......................................................................................................................................... 18
Section Three | Install Sensor: ....................................................................................................................... 20
Installation Requirements: ..................................................................................................................... 20
FCC Conformity: ..................................................................................................................................... 21
LR36 & LR41 Antenna Preparation: ...................................................................................................... 22
LR46 Antenna Preparation: .................................................................................................................... 23
Flange Riser Installation: ....................................................................................................................... 23
Beam Angle: .......................................................................................................................................... 24
Gimbal Mounts (for Solids): .................................................................................................................... 25
Solids Installation Tips: ........................................................................................................................... 25
Section Four | Wire Sensor: ............................................................................................................................ 27
Terminal Wiring: ..................................................................................................................................... 27
Wiring to Displays, Controllers & PLCs: ................................................................................................. 28
Section Five | Configuration: .......................................................................................................................... 30
Basic Configuration Overview: ............................................................................................................... 30
Using the Display: .................................................................................................................................. 31
Changing Display Values: ...................................................................................................
Step 1 - Measure the Tank: ................................................................................................................... 33
Step 2 - Set the Units of Measurement: ................................................................................................. 34
Step 3 - Set the Empty Configuration (4mA): ......................................................................................... 35
Step 4 - Set the Full Configuration (20mA): ........................................................................................... 36
Step 5 - Set the Range (Maximum Range): ........................................................................................... 37
Step 6 - Set the Dead Band: .................................................................................................................. 38
Step 7 - Check the Echo Curve: ............................................................................................................ 39
................... 32
| 2 MN301905 Rev A
Introduction / Table of Contents (continued) Step One
®
Section Six | Configuration with WebCal
Basic Configuration Overview: ............................................................................................................... 40
Step 1 – Install WebCal Software: .......................................................................................................... 41
USB Fob Interface: ...................................................................................................................... 42
Step 2 – Measure the Tank: ................................................................................................................... 43
Step 3 – Sensor Configuration: .............................................................................................................. 44
Step 4 – Dimensional Entry: .................................................................................................................. 45
Step 5 – Tank Level Confirmation: ......................................................................................................... 46
Step 6 – Write to Unit: ............................................................................................................................ 46
Step 7 – Check the EchoCurve: .............................................................................................................. 47
Section Seven | Process Adjustments: ......................................................................................................... 48
Process Adjustments Overview Using WebCal
Process Adjustments Overview Using Display: ...................................................................................... 49
Fast Filling or Emptying of Media: .............................................................................................. 50
Solids with Low Dielectric: ........................................................................................................... 51
Solids with Moderate or Significant Powders or Dust:................................................................. 52
Solids with Large Angle of Repose: ............................................................................................ 53
Solids Requiring First Echo Adjustment: ..................................................................................... 54
Section Eight | Advanced Adjustments: ........................................................................................................ 55
Advanced Adjustments Overview: ......................................................................................................... 55
4-20mA Reverse Output: ....................................................................................................................... 56
Fail-Safe Output: .................................................................................................................................... 57
Minimum Current Output: ....................................................................................................................... 58
Create a New False Echo Curve: .......................................................................................................... 59
Update an Existing False Echo Curve: .................................................................................................. 60
Section Nine | Troubleshooting: ...................................................................................................................... 61
Troubleshooting Overview: .................................................................................................................... 61
Measurement Status: ............................................................................................................................. 62
Peak Values: .......................................................................................................................................... 63
Simulation: ............................................................................................................................................. 64
First Echo Adjustment: ........................................................................................................................... 65
Echo Curve Zoom: ................................................................................................................................. 66
False Echo Curve Delete: ...................................................................................................................... 67
Reset: ..................................................................................................................................................... 68
: .................................................................................................... 40
®
: .................................................................................... 48
MN301905 Rev A 3 |
Introduction / Table of Contents (continued) Step One
Section Ten | Appendix: ................................................................................................................................... 69
Configuration Menu: ............................................................................................................................... 69
Empty Configuration: ............................................................................................................................. 70
Full Configuration: .................................................................................................................................. 70
Medium: ................................................................................................................................................. 71
Liquids: ........................................................................................................................................ 71
Solids: ......................................................................................................................................... 72
Low Dielectric: ............................................................................................................................ 73
Dampen: ................................................................................................................................................ 73
Scaled Units: .......................................................................................................................................... 73
Range: ................................................................................................................................................... 74
Dead Band: ............................................................................................................................................ 74
Display Menu: ........................................................................................................................................ 75
Display Value: ........................................................................................................................................ 75
LCD Contrast: ........................................................................................................................................ 75
Diagnostics Menu: ................................................................................................................................. 76
Peak Values: .......................................................................................................................................... 76
Measurement Status: ............................................................................................................................. 76
Echo Curve: ........................................................................................................................................... 77
Simulation: ............................................................................................................................................. 77
Service Menu: ........................................................................................................................................ 78
False Echo: ............................................................................................................................................ 79
Output Settings: ..................................................................................................................................... 79
Reset: ..................................................................................................................................................... 80
Units of Measurement: ........................................................................................................................... 80
Operational Mode: .................................................................................................................................. 80
Language: .............................................................................................................................................. 80
Information: ............................................................................................................................................ 81
Factory Settings: .................................................................................................................................... 82
User Configuration: ................................................................................................................................ 82
Troubleshooting: ..................................................................................................................................... 83
Warranty: ............................................................................................................................................... 84
| 4 MN301905 Rev A
Introduction / Table of Contents (continued) Step One
SENSOR MODELS
Offered in three different models, EchoPro® is an intrinsically safe, two-wire, pulse radar level sensor that provides a continuous 4-20 mA current output that’s proportional to the media level in a tank or sump. Make sure that the model purchased is appropriate for your application.
Series
LR36
LR41
LR46
Max.
Range
49.2’
(15m)
229.7’ (70m)
229.7’ (70m)
Beam Angle Material Mounting
12° (3” horn)
8° (4” horn)
6° (5” horn)
12° (3” horn)
8° (4” horn)
6° (5” horn)
(8” parabolic)
(10” parabolic)
316L SS
316L SS
316L SS
1-1/2” NPT
4” or 5”
gimbaled
flange
1-1/2” NPT
4” or 5”
gimbaled
flange
1-1/2” NPT
4” or 5”
gimbaled
flange
4”, 5”, 6”, 8”
or 10” flange
FCC
Compliance
Part 15.256,
Class B
Part 15.256,
Class B
Part 15.256,
Class B
Application
Solids with normal
temperature and normal
pressure under 32.8’
(10m)
Solids with dew / dust /
crystal under 98.4’ (30m)
Solids with strong dew /
dust / crystal or ranges
over 98.4’ (30m)
MN301905 Rev A 5 |
Introduction / Table of Contents (continued) Step One
OPERATING PRINCIPLE
The sensor emits a microwave pulse from its antenna, which travels at the speed of light to the surface of the medium below. A portion of that energy reflects off the medium and returns to the antenna. The time gap between energy emission and receipt is called the “time of flight”, and is proportional to the distance between the medium surface and the sensors measurement location, as at the bottom of the antenna. The sensor measures the time of flight and translates this value into a continuous 4-20mA signal output that’s proportionate to level within a defined measurement span.
FEATURES
Easy configuration with LCD push button display module Adjustable loop fail-safe, no change, 20.5 mA, 22 mA Small 12” (30.48cm) dead band enables full tank measurement Recognition, storage and deletion of false echo signal returns
BENEFITS
Unaffected by physical process and environmental conditions Ideal for applications with higher temp, pressure, foam, vapor and vacuum Strong signal penetrability with minimal attenuation over distance
LIMITATIONS (FACTORS THAT COULD INFLUENCE PERFORMANCE)
Air particulates with a high dielectric constant value such as lead or ferroalloy Highly dense air particulates that attenuate microwave emission and receipt Material build-up on the antenna that degrades microwave emission and receipt Mediums that have an extremely low dielectric constant value with little reflectivity
| 6 MN301905 Rev A
Introduction / Table of Contents (continued) Step One
SPECIFICATIONS
Measurement Range: LR36: . 49.2 feet (15m) (maximum) LR41: 229.7 feet (70m) LR46: 229.7 feet (70m) Dead Band: 12” (30.48cm) / Factory Set -
Note: Can be lowered to 2” from the bottom of the antenna
Measurement Accuracy: LR36: . ±10mm (see charts on pages 8 & 9) LR41: ±15mm LR46: ±15mm Display Resolution: 1 mm Frequency Range: 26 GHz Measurement Interval: About 1 sec (dependent on configuration settings) Adjustment Time: About 1 sec (dependent on configuration settings) Beam Angle: LR36: 12° - 3” (78mm) Horn 8° - 4” (98mm) Horn 6° - 5” (123mm) Horn LR41: 12° - 3” (78mm) Horn 8° - 4” (98mm) Horn 6° - 5” (123mm) Horn LR46: 5° - 8” (196mm) Horn 4° - 10” (246mm) Horn Process Connection: LR36: 1-½” NPT 4” Gimbaled Flange 5” Gimbaled Flange LR41: 1-½” NPT 4” Gimbaled Flange 5” Gimbaled Flange LR46: 1-½” NPT 4” Gimbaled Flange 5” Gimbaled Flange Material:
Series LR36 LR41 LR46
Flange
Enclosure
Antenna
Extension
Seal
Seal Ring
Window
Ground
Terminal
Silicone (between housing and cap)
316L SS 316L SS 316L SS
N/A
Viton®
Polycarbonate
Stainless Steel
MN301905 Rev A 7 |
Introduction / Table of Contents (continued) Step One
Weight: LR36: 13.2 lbs (6kg) Depends on process LR41: 15.4 lbs (7kg) connection size and LR46: 15.4 lbs (7kg) housing configuration Temperature (Process): LR36: F: -40° to 392° C: -40° to 200° LR41: F: -76° to 752° C: -60° to 400° LR46: F: -76° to 752° C: -60° to 400° Temperature compensation: Automatic Temperature (Storage): F: -40° to 176° C: -40° to 80° Relative Humidity: <95% Process Pressure: LR36: -14.5 to 580 psi (-1 to 40 bar) LR41: -14.5 to 580 psi (-1 to 40 bar) LR46: -14.5 to 580 psi (-1 to 40 bar) Vibration Proof: Mechanical vibration 10m/s, 10m Output:
Signal Output: 4-20mA Signal Invert: 4-20mA, 20-4 mA Resolution: 1.6µA Fail-Safe Setting: 20.5mA, 22mA or no change Integration Time: 0-40 sec, adjustable
Load Resistance: See chart below
2
/s, 10 -150 Hz
| 8 MN301905 Rev A
Introduction / Table of Contents (continued) Step One
Power:
Power Supply: 24 VDC (21.6 to 26.4 VDC) the same two-wire connection cable carries power
supply and current signal. Power Consumption: 22.5mA maximum Ripple Allowed:
<100Hz: <1V
100 to 100 KHz: <10mV Enclosure Rating: IP67 (NEMA 6) Cable Connection: Standard 2-wire shielded cable with earth ground wire and outside diameter of 5-
9mm is recommended.
Cable Entry/Plug: One cable entry (½” NPT with adapter, M20x1.5)
Accuracy Charts
MN301905 Rev A 9 |
Introduction / Table of Contents (continued) Step One
Communication: FCC (US)
Part 15.256, Class B: LR36 (3”, 4”, 5” horn), LR41 (3”, 4”, 5” horn) & LR46 (8”,
10” parabolic) series can be installed on any tank material.
Compliance: The equipment complies with the following standards:
IEC: 60079-0:2011 & 60079-11:2011 EN: 60079-0:2012 & 60079-11:2012 RoHS
This product is an intrinsically safe version (Ex ia IIC T6…T3 Ga) with stainless steel
housing. All electric circuits are fully encapsulated in the internal enclosure, where no conductive parts will contact with flammable gas. Two-Wire system in service, the power of the product is from safety barrier limited at:
U
= 26.4V Ii = 114mA Pi = 0.752W Ci = 0 Li = 51µH
i
A safety barrier should be placed between power source and instrument for intrinsically safe version. All connection cables must be screened with maximum length of 500m (stray capacitor ≤ 0.1 µF/Km and stray inductance ≤ 1mH/Km). The level measurement instrument must be connected to ground potential and unapproved supplemental devices are not allowed to use.
Application conditions:
Temp. class T6 T5 T4 T3
Ta (max.)
60 °C 60°C 95°C 130°C 180°C
65 °C ----- 70°C 130°C 180°C
70 °C ----- 70°C 130°C 180°C
85 °C ----- ----- 130°C 180°C
Pressure for electronic housing 11.5 psi (80kPa) to 16.0 (110kPa).
Maximum process temperature
Ambient temperature: T6: -20°C ≤ Ta ≤ 60°C
T5: -20°C ≤ Ta ≤ 70°C T4: -20°C ≤ Ta ≤ 85°C T3: -20°C ≤ Ta ≤ 85°C
Cable Connection:
This product shall be used with certified IECEx and ATEX cable glands and block plugs. The cable
used for “ia” terminal shall be in compliance with the requirement of EN/IEC 60071-14 clause.
Additional requirements for types of protection “I” – intrinsic safety. It’s installing and operation
instructions should be observed if other cable glands are used.
Care should be taken with the cable glands which should be matched to the cable used outside
diameter property; see mark of cable gland for the outer diameter of being cable used.
In order to ensure the required minimum degree of protection, the bolts of cable glands, blanking plug
and relevant sealing bolts are to be tighten down.
| 10 MN301905 Rev A
Introduction / Table of Contents (continued) Step One
INTRINSICALLY SAFE CONTROL DRAWING 301901:
Intrinsically Safe Approvals:
Intrinsic Safe: North America: Class I, Div.1, Groups A, B, C, D; Class II, Div.1, Groups E, F, G; (T6…T3) (
Zone 20 AEx ia IIIC (T76°C to T146°C) Da Ex ia IIC (T6…T3) Ga Ex ia IIIC (T76°C to T146°C) Da ATEX: II 1G Ex ia II C T6…T3 Ga; (TUV) II 1D Ex ia IIIC T76°C…T146°C IECEx: Ex ia II C T6…T3 Ga; (TUV) Ex ia III C T76°C…T146°C Da General: CE, RoHS
Intrinsically Safe Entity Parameters:
= 26.4V; Ii = 114 mA; Pi = 0.752W; Ci = 0; Li = 51 μH
U
i
MN301905 Rev A 11 |
CSAus) Class I, Zone 0 AEx ia IIC (T6…T3) Ga
c
Introduction / Table of Contents (continued) Step One
LABELS FOR INTRINSIC SAFETY
Part Number Label
| 12 MN301905 Rev A
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Step On
R36 & LR
1 Series
LR
6 & LR41
eries
LR36
Diam
3” (7
4” (9
5” (12
LR41 Thr
ntenna Di
ter (X)
mm)
mm)
7mm)
aded Seri
mensions
Length
8.94” (227
11.34” (28
24.41” (62
s
Y)
m)
mm)
mm)
Fl
LR36
A
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4”
NSI 8(22
5”
NSI 9(25
LR36 &
Dia
Hole Di
A
Diamete
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4” (98
5” (127
& LR41 Fl
tenna Dim
eter
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.7”
mm) 7(1
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mm)
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R41 Thre tenna Dim
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m)
m) 1
m) 2
Di
(21
nge Series
nsions
meter
(B)
.09” 0mm) (1 .27” 0mm)
1” (18mm)
ded Series
nsions
Length (Y
.94” (227m
.34” (288m
.41” (620m
Th
(1
ickness
(H)
0.45”
1.5mm)
0.45”
1.5mm) 8
)
m)
m)
MN30
1905 Rev A
1
3 |
Introduction / Table of Contents (continued) Step One
LR46 Series
LR46 Series
LR46 Threaded Parabolic Series
Antenna Dimensions
Diameter (X) Length (Y)
7.8” (198mm) 5.55” (141mm)
9.7” (246mm) 5.55” (141mm)
Flange
4”
ANSI
5”
ANSI
6”
ANSI
8”
ANSI
10”
ANSI
LR46 Flange Parabolic Series
Antenna Dimensions
Diameter
(A)
8.7”
(220mm)
9.8”
(250mm)
11.2”
(285mm)
13.4”
(340mm)
15.9”
(405mm)
Diameter
(B)
7.09”
(180mm)
8.27”
(210mm)
9.5”
(240mm)
11.6”
(295mm)
14.0”
(355mm)
Thickness
(H)
0.45”
(11.5mm)
0.45”
(11.5mm)
0.45”
(11.5mm)
0.45”
(11.5mm)
0.45”
(11.5mm)
Hole
Pattern
8 x
18mm
8 x
18mm
8 x
22mm
12 x
22mm
12 x
26mm
LR46 Threaded Parabolic Series
Antenna Dimensions
Diameter (X) Length (Y)
| 14 MN301905 Rev A
7.8” (198mm) 4.53” (115mm)
9.7” (246mm) 4.53” (115mm)
Introduction / Table of Contents (continued) Step One
SAFETY PRECAUTIONS
About this Manual: PLEASE READ THE ENTIRE MANUAL PRIOR TO INSTALLING OR USING THIS
®
PRODUCT. This manual includes information on the EchoPro
Radar Level Transmitter from FLOWLINE. Please refer to the part number located on the sensor label to verify the exact model, which you have purchased.
User’s Responsibility for Safety: Flowline manufactures a broad range of level sensing technologies.
While each of these sensors is designed to operate in a wide variety of applications, it is the user’s responsibility to select a sensor model that is appropriate for the application, install it properly, perform tests of the installed system, and maintain all components. The failure to do so could result in property damage or serious injury.
Proper Installation and Handling: Only professional staff should install and/or repair this product. Never
over tighten the sensor within the fitting. Always check for leaks prior to system start-up.
Wiring and Electrical: A supply voltage of 21.6 to 26.4 VDC is used to power the EchoPro®. Electrical
wiring of the sensor should be performed in accordance with all applicable national, state, and local codes.
Material Compatibility: The enclosure is made of either Aluminum or 316 Stainless Steel (refer to sensor
part number). The antenna is made of Stainless Steel (SS), Polytetrafluoroethylene (PTFE), Polyvinylidene Fluoride (PVDF) or Nylon (PA66) with a Viton seal (refer to sensor part number). Make sure that the model, which you have selected, is chemically compatible with the application media.
Enclosure: The sensor housing is media-resistant, but is not designed to be operational when immersed.
Mount the sensor in such a way that the enclosure and antenna do not come into contact with the application media under normal operational conditions. The enclosure has a cover that provides access to the push button display module and terminal strip for wiring. To open the enclosure, you will need to twist the cover counter-clockwise. Before closing the enclosure, make sure that the enclosure gasket is properly seated, and
that any conduit fittings, cable connectors or plugs are installed correctly and sealed. Note: If using the
Flowline LM90-1001 (liquid tight fitting) on the ½” conduit, the cable minimum is 0.170” (4.3mm) and the maximum is 0.450” (11.4mm).
Make a Fail-Safe System: Design a fail-safe system that accommodates the possibility of sensor and/or
power failure. FLOWLINE recommends the use of redundant back-up systems and alarms in addition to the primary system.
Flammable, Explosive or Hazardous Applications: EchoPro® is approved for use within intrinsically
safe applications ONLY and should NOT be used within classified hazardous environments.
Handling Static-Sensitive Circuits and Devices: When handling the instrument, the technician should
follow the below guidelines to reduce the possibility of an electrostatic charge build-up on the technician’s body from being transferred to the electronic part. Always touch a known good ground source before handling a part. This should be repeated while handling the part and more frequently after sitting down from a standing position, sliding across the seat or walking a distance. Avoid touching electrical terminals of the part unless making connections. DO NOT open the unit cover until it is time to work on the part.
MN301905 Rev A 15 |
Getting Started Step Two
SETUP OVERVIEW
The below highlights the initial steps in setting up your sensor for operation.
1. Part Number (Section Two)
1. Prior to purchasing the sensor, you may have submitted a Level Application Questionnaire (www.flowline.com/LAQ), which based upon the information provided, may have resulted in a suggested part number. Where so, confirm that the suggested part number matches the part number of the purchased sensor. If any of the above does not match and/or meet your application requirements, please contact your distributor.
2. Install Sensor (Section Three)
1. Information on the location and mechanical installation of the sensor.
3. Wire Sensor (Section Four)
1. Information on the electrical wiring and power requirements of the sensor.
4. Basic Configuration (Section Five)
1. Begin by measuring the tank for all key dimensions.
a. Accuracy in measurement will result in accuracy of sensor performance.
2. Set the Units of Measurement for the sensor.
a. Units can be configured in basic engineering units of length: Feet, Meters
3. Set the Sensor Height for the sensor in the tank.
a. This is the 4mA setting for the output.
4. Set the Fill-Height for the sensor in the tank.
a. This is the 20mA setting for the output.
5. Set the Max. Range (Maximum Range or MaxR) for the sensor in the tank.
a. The sensor will ignore any echo signal returns beyond this setting.
6. Set the Dead Band (Minimum Range or MinR) for the sensor in the tank.
a. The sensor will ignore any echo signal returns closer than this setting.
7. Check the Echo Curve
a. This is a quick check to determine if the sensor is reading the correct level.
®
Note: When configuring EchoPro
, choose either the Push Button or WebCal® method. WebCal® can be used to enter or adjust the Sensor Height, Fill-Height, Maximum Range or Dead Band settings only. Either method will accomplish the goal of sensor configuration. Changes to the configuration can be made using the alternative method. When beginning with one method, it is recommended to complete the configuration before using the other method for any other adjustments.
5. Basic Configuration Using WebCal
1. Install WebCal
®
software
2. Measure the Tank a. Accuracy in measurement will result in accuracy of sensor performance.
3. Sensor Configuration
4. Dimensional Entry
5. Tank Level Confirmation
6. Write to Unit
7. Check EchoCurve a. This is a quick check to determine if the sensor is reading the correct level.
| 16 MN301905 Rev A
®
(Section Six)
Getting Started (continued) Step Two
6. Process Adjustments (Section Seven)
1. Information on OPTIONAL adjustments for specific process conditions that may exist in your
application.
a. Fast filling or emptying of media. b. Media surface is turbulent or agitated.
c. Foam on the surface of the media. d. Sensor installed in a still well or sight glass. e. Powder or Dust is present.
f. Low Dielectric material
g. Large Angle of Repose with the material
7. Advanced Adjustments (Section Eight)
1. Reverse 4-20 mA Output a. Reverses the current output from 4mA @ bottom and 20mA @ top of tank to
bottom and 4mA @ top of the tank.
2. Fail-Safe Setting a. Allows for the presetting of the current output when a sensor failure occurs.
3. Minimum Current Setting a. Sets the minimum current output for the sensor.
4. Create a New False Echo Curve a. A method to map out false echo signal returns within the tank.
5. Update an Existing False Echo Curve a. A method to update false echo signal returns for a section of the tank that was not
exposed during the creation of the original False Echo Curve.
8. Troubleshooting (Section Nine)
1. Measurement Status a. Determines the measurement reliability and general status of the sensor.
2. Peak Values a. Displays the lowest and highest level height that the sensor has measured in distance
(d).
3. Simulation a. Simulates and helps to determine the accuracy and linearity of the sensor.
4. First Echo Adjustment a. Increases or decreases the strength of the first echo signal return.
5. Echo Curve Zoom In a. A method to zoom in and view the Echo Curve over a specific range.
6. False Echo Curve Delete a. A method to delete a previously saved False Echo Curve from memory.
7. Reset a. A method to reset the sensor’s configuration to the original factory setting.
20mA @
MN301905 Rev A 17 |
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hreaded C
Gimbaled Gimbaled
FOB 0 0 0 1
Wit Wit
nnection Flange Flange
out FOB FOB
2
| 18
N301905 Rev
Getting Started (continued) Step Two
LR41
-
5 2 1 Housing Material
- Stainless Steel
5
Process Connection
- Thread 1 ½” NPT
0
- ANSI Flange
3
Output 2
- -
- 4-20 mA
Approval
- ATEX / IECEx / HazLoc
1
Antenna Shape
- 4" (98mm) Horn
4
- 5" (123mm) Horn
5
- 4" (98mm) Horn (PTFE Cover)
A
- 5" (123mm) Horn (PTFE Cover)
B
Flange Size
- Threaded Connection
0
- 4” Gimbaled Flange
4
- 5” Gimbaled Flange
5
FOB 0 0 0 1
Without FOB With FOB
LR46
-
5 3 2 1 Housing Material
5 - Stainless Steel
Process Connection
- ANSI Flange
3
Output
2 - 4-20 mA
- -
Approval
- ATEX / IECEx / HazLoc
1
Antenna Shape
- 8" (196mm) Parabolic
8
- 10" (246mm) Parabolic
0
Flange Size
- 4” Gimbaled Flange
4
- 5” Gimbaled Flange
5
FOB 0 0 0 1
Without FOB With FOB
MN301905 Rev A 19 |
Install Sensor Step Three
INSTALLATION REQUIREMENTS
EchoPro® measures the distance between the sensor and the media surface below. Typically, all measurements from the sensor originate from the bottom of the antenna. Refer to the Measurement Reference Chart to determine the location where measurement originates on your sensor. To ensure reliable measurement, adhere to the following minimum installation requirements:
1) There are no obstructions between the bottom edge of the installed antenna and the surface of the media below including ladders, walls, tank seams, media inflows, rails, other sensors, mixer blades, heating coils, pumps,
struts or apparatus. Note: Additionally, when the sensor transmits a microwave pulse, the RF signal spreads in a conical shape (determined by its beam angle) over distance. Refer to the Beam Angle Chart to determine,
what if any, additional measurement space is required to be free of such obstacles. If such items are present, then a False Echo Curve configuration must be conducted (Section Seven).
2) The sensor must be installed with the antenna perpendicular to the surface of the media.
3) The sensor must be installed with a distance ≥ 19.7” (500mm) from the side wall of the tank.
4) The media level must not be allowed to enter into the dead band (blanking zone) of the sensor.
5) The sensor installation must be done in accordance with relevant local or federal safety regulations.
6) The sensor must be connected to electrical ground.
7) Do not use the housing to screw the sensor into the installation fitting (LR36 & LR41 Series).
a) Applying force against the housing to tighten may damage the sensor.
8) Make sure that any part of the sensor as exposed to the application, specifically any portion installed within the tank, are suitable for the process.
a) Consider any effects from the application temperature, pressure or media.
| 20 MN301905 Rev A
Install Sensor Step Three
FCC CONFORMITY
This instrument complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this instrument may not cause harmful interference, and; (2) this instrument must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the manufacturer could void the user’s authority to
operate the equipment.
Warning: User must maintain a safe zone distance of at least 20cm (7.87”) from the antenna.
NOTE: LR36 (4” & 5” horn), LR41 (4” & 5” horn) & LR46 (8” and 10” parabolic) series: This
equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference to radio and television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and the receiver.
Isolate the equipment to an outlet different from where the receiver is connected.
Consult the dealer or an experienced technician for help.
MN301905 Rev A 21 |
Install Sensor (continued) Step Three
LR36 & LR41 ANTENNA PREPARATION
The LR36 and LR41 Series antenna (only) may be removed from the sensor to allow a flange or reducer bushing accessory to be attached to the 1 ½” NPT mounting threads and/or, the antenna may be inserted from within the inside of the tank through the bottom of an existing fitting (where the base of the antenna is too wide to pass through the fitting from the top). Referencing the illustrations, follow the below steps to disconnect, mount and reattach the antenna.
1) Loosen and remove the four (4) socket screws using a 3mm Allen wrench.
2) Carefully remove the antenna. Note: Do not remove or damage the plastic cone (microwave RF emitter) within the antenna socket.
3) Insert the antenna through the bottom of the fitting. Note: If doing so from the inside of the tank, make sure to secure it, so as to prevent the antenna from falling into the tank.
4) Connect the sensor to the antenna socket and reattach the four (4) screws using a 3mm Allen wrench.
5) Attach the sensor to the fitting as necessary.
Add a Flange
Remove Screws Remove Antenna Insert Antenna Connect Antenna
to Sensor,
Thread Sensor to
Flange
Attach Screws
Add a Reducer Bushing
Remove Screws Remove Antenna Insert Antenna Connect Antenna
to Sensor
Attach Screws
Thread Sensor to Reducer Bushing
| 22 MN301905 Rev A
Install Sensor (continued) Step Three
LR46 PARABOLIC ANTENNA PREPARATION
The LR46 Series parabolic antenna (only) may be removed from the sensor to allow a flange or reducer bushing accessory being attached to the 1 ½” NPT mounting threads and/or, the antenna may be inserted from within the inside of the tank through the bottom of an existing fitting (where the base of the antenna is too wide to pass through the fitting from the top). Referencing the illustrations, follow the below steps to disconnect, mount and reattach the antenna.
1) Loosen and remove the tri-clamp connector.
2) Carefully remove the antenna.
3) Insert the antenna through the bottom of the flange. Note: If doing so from the inside of the tank, make sure to secure it, so as to prevent the parabolic antenna from falling into the tank.
4) Connect the sensor to the parabolic antenna socket and reattach the tri-clamp connector.
5) Attach the sensor to the fitting as necessary.
Add a Flange to the Parabolic Antenna
Uncrew
Tri-Clamp
Remove
Parabolic
Insert
Flange
Connect Antenna to Sensor, Attach
Screws
Thread Sensor to Reducer Bushing
FLANGE RISER INSTALLATION
When installing the sensor on a flange with a riser (or any fitting that is tall and narrow), the antenna must protrude at least 0.4” (10mm) from the bottom of the riser.
Antenna Extension
LR46 Series Shown
The sensor can be installed within the riser as long as the media has a strong reflective property (dielectric constant) providing a strong echo return. The below information describes the maximum distance that the antenna can be recessed within a riser based on the diameter and height of the fitting.
MN301905 Rev A 23 |
Install Sensor (continued) Step Three
BEAM ANGLE
The emitted microwave pulse will expand along its specified beam angle for the entire height of the tank. Place the sensor so that objects will not interfere with the beam path underneath the sensor. The beam angle is a function of the sensor Series and antenna length (where variable). Verify the beam angle specification of your sensor and reference the below charts to determine the amount of free measurement space required under the installed sensor.
Beam Angle
12°
Height
10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’
100’
0.70’ 0.87’ 1.05’
1.40’ 1.75’ 2.10’
2.10’ 2.62’ 3.14’
2.79’ 3.49’ 4.19’
3.49’ 4.37’ 5.24’
4.19’ 5.24’ 6.29’
4.89’ 6.11’ 7.34’
5.59’ 6.99’ 8.39’
6.29’ 7.86’ 9.43’
6.98’ 8.73’ 10.48’
Beam
Angle
Height Diameter
5m 10m 15m 20m 25m
AVOID CONDENSATION IN THE CONDUIT
30m
0.35m 0.44m 0.52m 0.70m 1.05m
0.70m 0.87m 1.05m 1.40m 2.10m
1.05m 1.31m 1.57m 2.10m 3.15m
1.40m 1.75m 2.10m 2.38m 4.20m
1.75m 2.18m 2.62m 3.50m 5.26m
2.10m 2.62m 3.14m 4.20m 6.31m
Diameter
1.40’ 2.10’
2.80’ 4.20’
4.20’ 6.31’
5.59’ 8.41’
6.99’ 10.51’
8.39’ 12.61’
9.79’ 14.71’
11.19’ 16.82’
12.59’ 18.92’
13.99’ 21.02’
12°
LR36
You can give your instrument additional protection against moisture penetration by leading the conduit connection or cable downward in front of the cable entry. Condensation in the conduit will therefore not enter
the sensor’s enclosure.
| 24 MN301905 Rev A
Install Sensor (continued) Step Three
GIMBAL MOUNTS (FOR SOLIDS)
Be aware of antenna’s length and width when using a gimbaled mount. The freedom of movement for the gimbaled becomes less as the riser’s height increases.
SOLIDS INSTALLATION TIPS
In order to measure as much of the solids volume as possible, the antenna must be aimed at the lowest point within the tank. With any cylindrical shaped tank with a cone bottom, the sensor should be mounted a distance of half the radius (½R) from the side wall. If ½R cannot be met, it is preferred to mount the sensor closer to the side wall and away from the center of the tank.
Avoid installing the sensor above the filling stream to avoid interference to the radar pulse. Locate the sensor away from the filling stream.
MN301905 Rev A 25 |
Install Sensor (continued) Step Three
SOLIDS INSTALLATION TIPS (CONTINUED)
When using the gimbaled flange, the sensor can easily be mounted to direct the signal energy towards center of the tank. The angle of the sensor will be dependent on the distance down to the bottom of the tank and the distance away from the bottom of the cone. Use the chart below to understand the angle required to direct the signal to the bottom of the cone.
 
Distance
(Y) 10’ 0.35’ 0.70’ 1.05’ 1.41’ 1.76’ 20’ 0.70’ 1.40’ 2.10’ 2.81’ 3.53’ 30’ 1.05’ 2.10’ 3.15’ 4.22’ 5.29’ 40’ 1.40’ 2.80’ 4.20’ 5.62’ 7.05’ 50’ 1.75’ 3.50’ 5.26’ 7.03’ 8.82’ 60’ 2.10’ 4.20’ 6.31’ 8.43’ 10.58’ 70’ 2.44’ 4.89’ 7.26’ 9.84’ 12.34’ 80’ 2.79’ 5.59’ 8.41’ 11.24’ 14.11’ 90’ 3.14’ 6.29’ 9.46’ 12.65’ 15.87’
100’ 3.49’ 6.99’ 10.51’ 14.05’ 17.63’
(Z)
(Z)
(Z)
(Z)
10°
(Z)
Distance
(Y)
(Z)
5m 0.17m .35m 0.53m 0.70m 0.88m 10m 0.35m 0.70m 1.05m 1.41m 1.76m 15m 0.52m 1.05m 1.58m 2.11m 2.65m 20m 0.70m 1.40m 2.10m 2.81m 3.53m 25m 0.87m 1.75m 2.63m 3.51m 4.41m 30m 1.05m 2.10m 3.15m 4.22m 5.29m
(Z)
(Z)
(Z)
10°
(Z)
| 26 MN301905 Rev A
Wire Sensor Step Four
REMOVE THE DISPLAY
To access the terminal strip and conduit ports, you must remove the display. Gently twist the display counter-clockwise until you feel the display unlock from the housing. Next, lift the display from the housing to view the terminal strip and wire access
ports. Note: This procedure applies to all sensors.
Note: There is an internal configuration difference between displays used by the EchoPro with the LR98 series. A colored dot on the back marks displays to be used only with the LR98 series. Never swap displays between the LR98 series and other EchoPro
®
sensors (LR36, LR41 & LR46 series) versus the display used
®
sensors.
SUPPLY VOLTAGE
The sensor power supply and current signal share the same two-wire shielded cable. The sensor supply voltage should never exceed 26.4 VDC. Always provide complete electrical and physical separation between
the sensor supply circuit and the main circuit. Note: Remember that the output voltage of the power supply
can be lower under nominal load (with a sensor current of 20.5 mA or 22 mA) and/or with the addition of other instruments placed within the circuit. If voltage spikes or surges are expected, adequate isolation protection must also be provided.
TERMINAL WIRING
The positive (+) and Negative (-) terminals are for connection to a 24 VDC power supply or to a 4-20 mA loop power source. The wire to the terminals can be extended up to 1,000 feet using 22 gauge or larger wire.
The sensor should be wired with shielded 2-conductor cable (16 to 22 AWG) to protect from electromagnetic interference. If using a liquid tight connector, select a cable with an outer diameter that is designed to ensure an effective seal with the connector [typically between 0.20” to 0.35” (5 to 9 mm)].
ELECTRICAL, USAGE AND SAFETY
1. Wiring should always be done by a licensed electrician in accordance with national, state and local codes.
2. Where personal safety or significant property damage can occur due to a spill, the installation must have a redundant fail-safe backup system installed which accounts for sensor and/or power failure.
MN301905 Rev A 27 |
Wire Sensor (continued) Step Four
WIRING TO DISPLAYS, CONTROLLERS & PLC’S
Below are examples of how to wire EchoPro® to common displays, controllers and PLC’s.
DataView™ LI55 Series
Level Controller
Commander™ LI90 Series
Multi-Tank Level Controller
Note: Always refer to the Control Drawing 301901 for further wiring information.
DataLoop™ LI25 Series
Level Indicator
(Without Backlight)
DataLoop™ LI25 Series
Level Indicator
(With Backlight)
Note: Always refer to the Control Drawing 301901 for further wiring information.
| 28 MN301905 Rev A
Wire Sensor (continued) Step Four
WIRING TO DISPLAYS, CONTROLLERS & PLC’S
DataPoint™ LC52 Series
Generic PLC
Level Controller
(*JWA Mode - Factory Setting)
Note: Always refer to the Control Drawing 301901 for further wiring
Generic Loop Powered Display
Note: Always refer to the Control Drawing 301901 for further wiring information.
* Refer to the DataPoint™ LC52 Series Level Controller manual for information on JWA mode and JWB mode
settings in the controller. Always use the LC52 in JWA mode with the EchoPro
®
.
MN301905 Rev A 29 |
Configuration (with Display) Step Five
BASIC CONFIGURATION OVERVIEW
Below are the 7 basic steps to configure the sensor for operation. Each step is described in detail on the following pages
1) Measure the Tank a) Begin by measuring the key tank and fitting dimensions. Correct tank dimensions will result in accurate
sensor measurement.
2) Set the Units of Measurement a) Units can be configured in basic engineering units of length including Feet or Meters.
3) Set the Sensor Height a) This is the empty setting (4mA) for the tank.
4) Set the Fill-Height a) This is the full setting (20mA) for the tank.
5) Set the Max. Range (Maximum Range or MaxR) a) This is the maximum measurement range for the sensor. The sensor will ignore all echo returns
beyond this setting.
6) Set the Dead Band (Minimum Range or MinR) a) This is the minimum measurement range for the sensor. The sensor will ignore all echo returns closer
than this setting.
7) Check the Echo Curve a) This is a quick diagnostic tool to determine if the sensor is reading the correct level.
Note: When configuring EchoPro®, choose either the WebCal
®
or Push Button method. Either method will accomplish the goal of sensor configuration. Changes to the configuration can be made using the alternative method. When beginning with one method, it is recommended to complete the configuration before using the other method to make any adjustments.
| 30 MN301905 Rev A
Configuration (with Display, continued) Step Five
USING THE DISPLAY
The display module features a dot matrix LCD display with 4 push buttons on a removable puck. Out of the box, the display indicates level in feet and depicts the level within the 4-20mA span on a bar graph at the right side of the display. The four buttons perform the following functions:
ESCAPE
o Exit configuration mode o Return to a higher menu level
Up Arrow
o Modify parameter values o Choose display mode
o Display Echo Curve
Right Arrow
o Choose configuration options o Choose parameter digits to edit o Display contents of parameters
MENU INTRODUCTION
ENTER
o Enter Menu and Options o Confirm configuration options o Confirm changes to parameters
1) To enter the Main Menu (from the Main Screen), press the ENTER button.
2) Use the Right Arrow button to scroll through the Main Menu options.
a) Configuration - Below are the configuration menu functions:
i) Sensor Height ii) Fill-Height iii) Medium iv) Dampening v) Output Mapping vi) Scaled Units vii) Scaling viii) Max. Range ix) Dead Band
x) Sensor ID b) Display - This menu function sets the display mode and contrast. c) Diagnostics - Below are the diagnostic menu functions:
i) Measurement of Peak Values
ii) Measurement Status
iii) Echo Curve
iv) Simulation d) Service - Within the service menu functions, you can store a False
Echo Curve, set units of measurement, change output settings, reset
configuration settings, set language or set a PIN for the sensor. e) Info - This item provides information on the sensor’s type, serial
number, date of manufacture and software version.
3) To select one of the functions, press ENTER.
4) To exit the programming mode, press ESC.
MN301905 Rev A 31 |
Configuration (with Display, continued) Step Five
CHANGING DISPLAY VALUES
The numeric values are set using the Right Arrow and Up Arrow buttons. Press the Right Arrow button to select the next digit and the Up Arrow button to increment the digit value. The digit being changed is highlighted. Press the Enter button to accept a setting or the Esc button to exit without saving changes. The below exercise illustrates how to change the value of an Empty configuration. Follow the steps to change the setting from 10.00 ft to 12.00 ft. This example applies to all functional settings starting from the Main Menu.
1) From the Main Menu, press ENTER to advance into
the Configuration menu.
a) Sensor Height will appear on the top line of the
screen.
2) From Sensor Height, press ENTER.
a) The “+” sign will be highlighted on the screen.
b) This is the adjustment for the percentage setting.
3) Press ENTER to move down to the distance setting.
a) The first digit, “1”, will be highlighted.
4) Press Right Arrow to move one digit to the right.
a) Use the Right Arrow button to move the digit
one space to the right.
b) Pressing Right Arrow on the last digit will jump
back to the first digit.
5) Press UP ARROW to increase the digit from “0” to “1”.
6) Press UP ARROW to increase the digit from “1” to “2”.
a) Use the UP ARROW button to increase the digit
by one unit.
b) After “9”, the display will jump back to “0”.
7) Press ENTER to accept the setting as 12.00.
8) Press ESCAPE to move back to the Main Menu.
| 32 MN301905 Rev A
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MN30
1905 Rev A
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3
3 |
Configuration (with Display, continued) Step Five
STEP 2 - SET THE UNITS OF MEASUREMENT
This function sets the units for all measurement values to be entered into the sensor.
1) From the Main Screen, press Enter to advance into
the Main Menu.
2) Press Right Arrow repeatedly until the arrow is
next to Service.
3) Press Enter to advance into the Service menu (and
Echo curve will appear).
4) Press Right Arrow repeatedly until the menu
shows Units of Measurement.
5) Press Enter to advance into Units of Measurement.
6) Press Right Arrow to change the setting between
feet [ft (d)] and meters [m (d)].
7) When the units are correct, press Enter to save the setting.
8) When done, press ESC to return to the Main Menu, and press ESC a second time to return to the Main
Screen.
| 34 MN301905 Rev A
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MN30
1905 Rev A
the Main
rectly into F
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3
5 |
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| 36
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N301905 Rev
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m
o
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k
STE
This
function se
that
the sensor
figurati
5 - SET TH
n
(with D
E MAX. RA
ts the maxi
ill detect v
isplay, co
GE (MAXIM
um operat
lid echo ret
tinued)
M RANGE)
onal range
urns.
for the sen
or. This s
tting define
the maxi
Step Fiv
um distanc
rom the M
1) t
he Main Me
ress Enter
2)
enu.
3)
ress Right
hows Max.
4)
ress Enter
egment will
5)
ress Right
ight. Right
ack to the
in Screen,
nu.
to advance
Arrow rep
Range.
to edit Max
be highligh
Arrow to
Arrow will
irst segmen
ress Enter
into the Co
atedly until
Range val ed.
ove one se
croll left to
.
o advance
figuration
the menu
e. The firs
ment to th
ight and th
nto
n
6)
7)
8)
MN30
ress Up A
gain.
hen the v
hen done,
creen or; if
ppears.
1905 Rev A
row to incr
lue is corre
press ESC you want t
ase the val
t, press En
to return to
advance di
e of the nu
er to save
he Main M
rectly into
mber highli
he setting.
nu, and pr
ead Band,
hted. Up
ss ESC a s
ress Right
rrow will sc
cond time
Arrow rep
roll from 0 t
o return to
atedly until
9 and bac
he Main
Dead Band
3
7 |
Co
n
P
d
v
f
n
d
F
P
M
P
D
P
s
P
r
P
a
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W
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e
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a
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r
a
N
d
k
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o
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m
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e
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e
t
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e
g
r
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t
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n
o
p
B
s
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w
C
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d
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M
a
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e
n
l
o
t
A
e
o
y
l
o
k
STE
This will abo Con
will
Dea
figurati
6 - SET TH
function s
etect valid
e (higher
iguration.
ot measur
Band Eq
n
(with D
E DEAD BA
ts the Dea echo return
in the tan
ote: If the
above the
als Full C
isplay, co
D
Band for t
s. While th
) the Full
Dead Ban
ead Band.
nfig. D
tinued)
e sensor.
e Dead Ba
Configurati
setting is
ad Band
This settin
d setting is
n setting
laced belo
elow Full
defines th typically c (20 mA), i
the Full C
onfig.
minimum
nfigured to
s function
nfiguration
Dead Ban
istance th be equal w independ
setting, the
Above Fu
Step Fiv
t the sens
th or slightl
ntly of Fu
the sens
l Config.
r
l
r
rom the M
1) i
nto the Mai
ress Enter
2)
3)
ress Right ead Band.
4)
ress Enter
egment will
enu.
in Screen, Menu.
to advance
Arrow rep
to edit Dea
be highligh
ress Enter
into the Co
atedly until
Band valu
ed.
o advance
figuration
menu show
. The first
5)
ress Right
ight. Right
t
hen back to
ress Up A
6)
Arrow to
Arrow will
the first se
row to incr
ove one se
croll left to
ment.
ase the val
gain.
7)
8)
hen the v
hen done,
lue is corre
press ESC
t, press En
to return to
creen.
| 38
ment to th
ight and
e of the nu
er to save
he Main M
mber highli
he setting.
nu, and pr
hted. Up
ss ESC a s
rrow will sc
cond time
roll from 0 t
o return to
9 and bac
he Main
N301905 Rev
Configuration (with Display, continued) Step Five
STEP 7 - CHECK THE ECHO CURVE
This function displays the primary echo return(s) that the sensor is seeing graphically, the location and amplitude of the return(s), and the numeric air gap distance from the sensor’s measurement location to the media level below.
Note: This step should only be performed after having completed the prior six configuration steps with the sensor installed on the tank. Additionally, if the
sensor was installed in a stand pipe or sight glass, now go forward to Section Six and turn on the still well function (Sensor Installed in a Stand Pipe or Sight Glass) before continuing with this step.
1) From the Main Screen, press ESC and the Echo Curve Screen will appear. The curve graphically represents the primary echo return(s) amplitude (Y­axis) over distance (X-axis). Above the echo return peak is a floating arrow and triangle symbol (which under normal conditions are often merged together or seen as a single triangle because it’s the larger of the two symbols). The arrow represents the measured media level and the triangle represents the peak amplitude location of the echo return. Under normal conditions, expect to see a stable triangle (or overlapping arrow and triangle) floating above a pronounced peak at the expected air gap distance between the measurement location and media level.
2) In the upper right hand corner of the screen are two lines of numbers that represent the air gap distance from the measurement location to the media level (arrow) on the top, and peak amplitude location (triangle) of the echo return on the bottom. Under normal conditions, these values should be relatively close to one another and consistent with the expected air gap distance between the measurement location and media level.
3) Assuming that the sensor is properly installed, if the measured media level and peak amplitude location data (symbols and values) are unstable, substantially different from one another and/or inconsistent with the actual air gap distance, then this likely indicates that the sensor requires additional process adjustment(s) described in the following Section Six.
4) When done, press ESC to return to the Main Menu.
MN301905 Rev A 39 |
Configuration (with WebCal®) Step Six
BASIC CONFIGURATION OVERVIEW
Below are the 7 basic steps to configure the sensor for operation. Each step is described in detail on the following pages
®
1) Install WebCal a) Go to www.flowline.com/webCal-software/ b) Review how USB
2) Measure the Tank a) Begin by measuring the key tank and fitting dimensions. Correct tank dimensions will result in accurate
sensor measurement.
3) Sensor Configuration a) Configures Loop Fail-Safe, Output at Empty, Minimum Current & Display for the sensor.
4) Dimensional Entry a) Distance Mode (default)
i) Basic information for 4-20 mA operation (Sensor Height & Fill-Height). ii) Basic information for operational range operation (Maximum Range & Dead Band).
5) Tank Level Confirmation a) Confirm the values are accurate for the application.
6) Write to Unit a) Uploads configuration into the sensor. b) Access to a customer wiring diagram specific to the relay configuration.
7) Check EchoCurve
software
®
Radar Fob interfaces with EchoPro® and your computer.
and select language version.
| 40 MN301905 Rev A
Configuration (with WebCal®) Step Six
STEP 1 – INSTALL WEBCAL® SOFTWARE
EchoPro® is configured through WebCal®*, a PC software program. WebCal® is a free download from
®
Flowline’s website. You must download and install WebCal
prior to plugging in the USB® Radar Fob
(LI99-3001). Please go to www.flowline.com/webcal-software/, and select your language version.
WEBCAL® SYSTEM REQUIREMENTS
Windows® 2000, XP, Vista, 7, 8, 10 32 or 64-bit system
®
1 USB
2.0 port 10 mB hard drive space 256 mB RAM Internet connection
For complete information on the WebCal
*
®
software, please refer to the WebCal® manual located at
www.flowline.com/webcal-software/.
MN301905 Rev A 41 |
Co
n
o
a
TbE
w
e
powe
powe
m
p
p
n
o
pPow
p
n
pWeb
e
i
*
w
o
R
m
9
u
n
a
p
o
oter
s
o
c
e
o
W
l
o
R
l
n
e
t
t
a
n
a
n
o
r
w
w
w
e
f
u
h
r
r
a
b
*
f
u
e
o
e
l
e
b
h
e
L
e
i
e
r
U
p
a
o
n
e
p
r
m
e
se/
a
e
d
a
u
w
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l
a
P
d
t
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e
t
w
f
c
p
h
o
m
C
M
g
W
m
r
o
r
l
A
t
USB
figurati
®
FOB INTE
n
(with W
FACE
bCal®)
Step Six
Ech
Pro® com Rad com
puter.
he maximu
etween the
Not
: When usi
com
Ste
#1 – Rem
Ste
#2 – Rem cou encl
r Fob (LI9
choPro® is hen config
r must be r is not ap
unicate to
-clockwi
sure and r
unicates wi
-3001) into
m cable dis
computer
15’. This o
ring the Ec
g the Rad pplied to th lied, the se WebCal®.
ve power t
ve display f
e and lift a
tate clock
h WebCal
your compu
ance nd ly applies
®
hoPro
.
r Fob, VDC
e sensor. I
sor cannot
EchoPro®.
om enclos
ay from th
ise to lock
®
through a
ter’s USB®
re and repl sensor. T nto sensor.
SB® interf
ort, be sur
ce with Ra attach the
ce called a that you h
ar Fob. To
Radar Fob,
Radar Fob.
ve installed
remove dis
place the R
Before plu
WebCal® o
play, rotate adar Fob in
ging your
n your
the display
the sensor
Ste
#3 Apply
er LED swit
Ste
#4 - Conn
con
ector will c
Ste
#5 – Run Cal LED wi
no c
ommunicati
Not
: “Time out
aga
n after the
For comp
ww.flowli
24 VDC po
hs to solid
ct the USB
nnect to th
ebCal® so
l flash. Yo
n occurs, t
error occur adar Powe
ete inform
e.com/we
er to the s
ON (stops f
Cable betw
Radar Fo
tware. As t
will also s
e WebCal
ed” indicat
LED is sol
tion on th
cal-softwa
nsor. Duri
ashing), th
en the Rad
and the Ty
e software
e the Powe
ED will re
s that the s
d.
WebCal®
.
g power w
sensor is f
ar Fob and
e A male
initializes a
LED flash
ain OFF.
nsor is not
oftware, p
rmup, the lly powere
your compu
ill connect
d/or comm
n occasion
fully power
ease refer
ower LED
and ready
ter. The Mi o your com
nicates wit
during all c
d (still war
o the Web
ill flash.
or Step #4.
ro Type B
uter.
the senso
mmunicati
ing up). P
®
a
manua
hen the
ale
, the
ns. When
ess try
l located a
| 42
N301905 Rev
Co
n
P
o
t
r
eamo
e
DtR
D
S
a
b
Dha
o
U
a
h
n
s
a
e
f
o
e
o
g
t
H
o
d
h
e
N
o
o
p
r
s
a
o
s
o
q
a
s
v
e
a
o
f
e
n
s
e
R
o
e
n
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M
e
t
s
e
d
e
ff
y
a
w
.
i
e
f
.
R
u
f
a
S
x
figurati
STE
2 - MEAS
Mea
suring the t
nfiguring t
in c take
into accou
to fi
tings, riser
whe
e the me
Not
: The loca
ng different
ant
nna. Refer
the
measurem
mea
surements
n
(with W
RE THE TA
nk is one e sensor.
t the locati
, dome to
surements
tion for me
sensor Se
to the Mea nt location
or configur
bCal®)
K
f the most i
When me
n of the se
s and bott are taken
asurement
ies, based
urement R
of your se tion are de
mportant a
suring the
nsor with r
ms, and i
rom the s
may be di upon the t
ference Ch
sor. The
cribed belo
pects
tank, spect entify
nsor.
erent
pe of
rt for
basic
:
L
36 & LR41
Meas
rement Re
Series
erence Ch
LR46
Step Si
rt
eries
1) he bottom
istance fro
ange valu
m the sens
f the tank i is typically
r’s measur
the Max.
set at the b
ment locat
ange value
ttom of the
ion to
The
tank.
2)
istance fro
t
he empty
ensor Hei
) Empty C
) With fla
Sensor
3)
istance fr
ighest liqui
) Fill-Heig
MN30
1905 Rev A
m the sens
r lowest li
ht.
onfiguration
bottom t
eight value
m the abo
level in th
t = 20mA s
r’s measur
uid level i
= 4mA sett
nks, the
can be th
e 0% loca tank is the
etting.
ment locat
the tank
ng.
ax. Rang
same.
ion to the
Fill-Height
ion to
s the
and
ull or
4
3 |
Configuration (with WebCal®) Step Six
With EchoPro
®
connected to your computer, open the WebCal®* software by clicking on the WebCal® icon.
Follow steps 3-6 to configure the transmitter. Click “Help” in the lower right hand corner and open the help
®
menu of WebCal
for instructions on WebCal®. If you need additional assistance using WebCal®, please
contact a Flowline applications engineer at (562) 598-3015. Note: For complete information on the WebCal
®
software, please refer to the WebCal
STEP 3 - SENSOR CONFIGURATION:
manual located at .flowline.com/webcal-software/.
Configures the relays in terms of pump/valve operations and level alarms as well as the setting fail-safe for relays and signal output.
®
Note: When configuring EchoPro®, choose either the WebCal
®
or Push Button method. Either method will accomplish the goal of sensor configuration. Changes to the configuration can be made using the alternative method. When beginning with one method, it is recommended to complete the configuration before using the other method to make any adjustments.
| 44 MN301905 Rev A
Co
n
P
o
S
e
n
C
o
O
e
T
t
A
o
p
p
a
m
t
m
n
b
o
e
u
h
s
h
t
e
t
s
e
o
n
e
m
n
e
o
s
r
e
e
n
s
t
m
e
i
h
t
d
t
t
W
g
d
e
n
o
g
m
e
)
h
a
o
4
U
s
e
n
d
o
h
w
T
o
h
r
e
s
f
d
o
h
x
l
STE
figurati
4 – DIMEN
n
(with W
IONAL EN
bCal®)
RY:
Step Si
Distanc
operatio
Mode: Ou al range.
urrent Sett
f
r the senso
Sens
level
Fill-H
level
perational
o
perational r
Maxi
detec the M
Dead
mini dista (see
put of sens ll four valu
ing: These r. Both val
r Height:
osition to t
eight: Set
osition to t
Range Set
nge for the
um Rang
valid echo
easuremen
Band: Thi um distanc ce from the
elow).
r is based
s are set in
values (Se
es will be s
Sets the loc
e Measure
the locatio
e Full level
ing: Thes
sensor. B
: This setti
returns. It i location fo
function s that the s
highest poi
n two sets
the Levels
sor Height
t in the uni
ation for 4
ent locatio
for 20mA.
position (s
values (Ma th values w
ng defines t
based on
the sensor
ts the Dea
nsor will de
t of the tan
of settings,
ection of
and Fill-Hei
s shown un
A. It is bas
n for the se
It is based
e below).
ximum Ran
ll be set in t
e maximu he distanc (see below
Band for t
ect valid ec
k to the Me
he current
ebCal®.
ht) set the
er Height
d on the di sor (see b
n the dista
e and Dea
he units sh
distance t from the lo .
e sensor.
ho returns.
surement l
utput and t
-20 mA cu
nits.
tance from
low).
ce from th
Band) set
wn under H
at the sen
est point o
his setting
It is based
cation for t
e
rent span
the Empty
Empty
the physica eight Units.
or will
the tank to
efines the n the e sensor
MN30
1905 Rev A
4
5 |
Configuration (with WebCal
STEP 5 – TANK LEVEL CONFIRMATION:
®
) Step Six
Verify the Height Units, Sensor Height, Fill-Height, Maximum Range & Dead Band. All values were entered in the previous step.
STEP 6 – WRITE TO UNIT:
This WebCal®* operation uploads configuration into the sensor. Other features in the section include providing a custom wiring diagram specific to the signal output and saving the configuration file to your hard drive.
Make sure to save your configuration file (click on Save Config File) and to review the wiring diagram (click on Wiring diagram).
* For complete information on the WebCal flowline.com/webcal-software/.
| 46 MN301905 Rev A
®
software, please refer to the WebCal® manual located at
Configuration (with WebCal
STEP 7 - CHECK THE ECHO CURVE
®
) Step Five
This function displays the primary echo return(s) that the sensor is seeing graphically, the location and amplitude of the return(s), and the numeric air gap distance from the sensor’s measurement location to the
media level below. Note: This step should only be performed after having completed the prior six configuration steps with the sensor installed on the tank. Additionally, if the sensor was installed in a stand pipe or sight
glass, now go forward to Section Six and turn on the still well function (Sensor Installed in a Stand Pipe or Sight Glass) before continuing with this step.
1) Click on the Echo Curve tab, then on Echo Curve box and then on Load.
2) The curve graphically represents the primary echo return(s) amplitude (Y-axis) over distance (X-axis). Above the echo return peak is a floating arrow and triangle symbol (which under normal conditions are often merged together or seen as a single triangle because it’s the larger of the two symbols). The arrow represents the measured liquid level and the triangle represents the peak amplitude location of the echo return. Under normal conditions, expect to see a stable triangle (or overlapping arrow and triangle) floating above a pronounced peak at the expected air gap distance between the measurement location and liquid level.
3) In the upper right hand corner of the screen are two lines of numbers that represent the air gap distance from the measurement location to the liquid level (arrow) on the top, and peak amplitude location (triangle) of the echo return on the bottom. Under normal conditions, these values should be relatively close to one another and consistent with the expected air gap distance between the measurement location and liquid level.
4) Assuming that the sensor is properly installed, if the measured liquid level and peak amplitude location data (symbols and values) are unstable, substantially different from one another and/or inconsistent with the actual air gap distance, then this likely indicates that the sensor requires additional process adjustment(s) described in the following Section Seven.
MN301905 Rev A 47 |
Pr
o
O
s
o
a
f
a
s
F
L
P
L
F
j
a
m
e
h
C
r
t
O
a
s
a
e
s
f
F
S
S- S- S
d
b
e
n
o
o
o
L
m
L
C
v
n
t
h
c
i
c
s
s
p
m
u
M
A
n
cess Ad
PR
CESS ADJU
The
e optional
perf
rmance in
inst
llation char
only
be perfor
iguration st
con inst
lled on the
sati
faction. W
1)
ast Level
2)
ow Dielect
3)
owder/Dus
4)
arge Angle
5)
irst Echo
ustment
STMENTS
functions
application
cteristics.
ed when (
ps describ
tank) the
ere so, per
hange -
ic -
-
s
VERVIEW U
re intende with the
Note: Thes
fter having
d in Sectio ensor is n
orm the foll
ast Filling
olids with olids with olids with olids Requ
SING WEB
to impro
elow proce
adjustme
completed
Six with t
t performin
wing appli
r Emptying ow Dielectr
oderate or
arge Angle
iring First E
AL®
e sensor
ss and/or
ts should
he seven
e sensor
g to your
able Proce
of the Solid c significant of repose
ho Adjust
s Adjustme
owder or d
ent
nts.
st
Step Seve
| 48
N301905 Rev
Pr
o
O
s
/
p
s
F
L
P
L
F
j
f
o
s
r
C
r
t
O
g
y
F
S
S- S- S
u
t
t
p
c
o
L
m
L
s
a
d
e
i
c
o
m
s
p
m
a
y
h
u
m
n
e
(
t
A
n
s
g
e
cess Ad
PR
CESS ADJU
The
e optional
and
or installati
com
leted the
sen
or is not pe
1)
ast Level
2)
ow Dielect
3)
owder/Dus
4)
arge Angle
5)
irst Echo
ustment
STMENTS
unctions ar
n characte
even confi
forming to
hange -
ic -
-
s
(contin
VERVIEW U
e intended
ristics. No
uration ste
our satisfa
ast Filling
olids with olids with olids with olids Requ
ed)
SING DISPL
o improve
e: These
s describe
tion. Wher
r Emptying ow Dielectr
oderate or
arge Angle
iring First E
AY
ensor perf
djustments
in Section
so, perfor
of the Solid c significant of repose
ho Adjust
rmance in
should onl
Five with t
the followi
owder or d
ent
pplications
be perfor
e sensor i
ng applicab
st
with the b
ed when
stalled on
le Process
Step Seve
low proces
after havin
he tank) th
djustments
.
MN30
1905 Rev A
4
9 |
Pr
o
T
e
t
n
0
j
m
n
n
e
F
g
M
e
e
i
e
n
C
d
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t
y
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r
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o
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c
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o
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w
E
a
e
r
s
M
m
C
a
A
n
e
o
cess Ad
FAS
If th
speed of
Fas
Level Cha
whe
FILLING O
a weather
ustment
R EMPTYIN
edia level
ge to Yes.
event incre
s (conti
OF SOLID
ise or fall
Note: Fa
ses the a
ued)
(FAST LE
ithin the ta
t filling or
ount of me
EL CHANG
k is greater
mptying c
ia entering
S)
than a rate
n occur wh
the tank.
of 1” per s
en multiple
No
cond (25.4
pumps are
mal Level
Step Seve
m/sec), s
operating
hange
t
r
From the
1) advance i
2)
Press Ent
Menu.
3)
Press Rig Height to
Press Ri
4)
Height to
Press Ent
5)
Solid, Low
Press Ent
6)
Change w
7)
Press En
Change.
Main S
to the Main
to advan
ht Arrow t
ill-Height.
ht Arrow
edium.
to advan
Dielectric
to advan
ll appear fir
ter to ad
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e into the
advance
to advan
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ill appear.
e into Soli
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ance into
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onfiguratio
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press ES Menu, an the Main directly in repeatedl
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press ES
creen or;
o First Ec
until First
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turn to the
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If you wan
o, press
cho appear
| 50
e Fast Lev
ss Enter t
to Mediu
onfiguratio to return t
to advanc
ight Arro
.
n
l
,
N301905 Rev
Pr
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appear.
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8)
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9)
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When the
When don
11)
press ES
MN30
1905 Rev A
to advan
t Arrow to
to enter t
alue is cor
e, press E
a third tim
e into Low
change the
e Pipe Dia
ect, press
C to return to return t
ielectric.
setting fro
eter.
nter to sav
to Medium, the Main S
No to Yes.
.
press ESC
reen.
again to re
urn to the
onfiguratio
Menu, an
5
1 |
Pr
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IDS WITH M
If m
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ustment
DERATE
gnificant po
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NT POWD
t is present
R OR DUST
in the appli
ation, set P
wder / Dus
t to Yes.
Step Seve
1) From t advanc
2) Press Configu
3) Press Sensor
) Press
Height t
5) Press Liquid,
6) Press Level C
e Main S into the M
Enter to ation Menu
ight Arr
eight to Fil
ight Arro
Medium.
nter to a
olid, Low
nter to ad
ange will a
reen, pres
in Menu.
advance
.
w to adv
l-Height.
to advanc
vance int
ielectric will
ance into
pear first.
Enter to
into the
nce from
from Fill-
Medium.
appear.
olid. Fast
Moder
occurs collects bottom
Signifi
– occ space media t
te Powder
primarily
along the
f the tank.
ant Powd
rs when
is filled f
the top.
/ Dust
hen it
top or
r / Dust
the air
om the
7) Press Powder
8) Press Dust.
9) Press / Dust s
) When th
) When d
press E
Dielectri
Right Arr
/ Dust 1.3.4
nter to a
ight Arrow
tting.
setting is
ne, press
C a third
, press Rig
ow repea appears.
vance into
to change t
orrect, pre
SC to retur
ime to ret
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edly until
Powder /
he Powder
s Enter to
to Mediu
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peatedly un
ave.
, press ES
ain Scree
til Low Diel
again to r
or; If you
ctric appea
turn to the
want to ad s.
onfiguratio
vance dire
n Menu, an
tly into Lo
| 52
N301905 Rev
Pr
o
t
d
Angl
j
A
e
h
l
m
u
s
s
s
a
s
s
s
s
n
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n
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l
s
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c
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s
c
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r
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cess Ad
SOL
IDS WITH L
The
angle of r
ive to the
rela pile
without s
tes an Ang
crea
e to Yes.
ustment
RGE ANGL
pose is th
orizontal p
lumping. If
e of Repo
s (conti
OF REPO
e steepest
ane to whi
the morp
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ued)
E
angle of ri h a materi ology of t °, set Larg
e or dip
l can be
e media
Repose
Step Seve
1) Fro Men
2) Pres
3) Pres
4) Pres will
5) Pres first.
6) Pres
the Main
.
Enter to a
Right Arr
Enter to a
ppear.
Enter to a
Right Arr
Screen, pr
dvance into
w repeate
dvance into
dvance into
w repeate
ss Enter
the Config
ly until me
Medium. L
Solid. Fas
ly until Lar
o advance
ration Men
u shows M
iquid, Solid,
Level Cha
e Repose
into the M
.
dium.
Low Dielec
ge will app
ngle appea
in
ric
ar
s.
7) Pres
8) Pres
9) Whe
10) Whe
MN30
1905 Rev A
retur retur Pow app
Enter to a
Right Arr
the settin
done, pre to the Co to the Ma
er/Dust, p
ars.
dvance into
w to chan
is correct,
s ESC to
nfiguration in Screen o
ess Right
Large Rep
e the Large
ress Enter
eturn to Me
enu, and
r; If you wa
Arrow rep
se Angle.
Repose An
to save.
dium, pres
ress ESC
nt to advan
atedly unti
gle setting.
ESC again a third time
e directly i
l Powder/D
to to
to
st
5
3 |
Pr
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cess Ad
SOL
IDS REQUI
This
function in rmed if: 1)
perf the
ank, resulti
has
a very low
resu
lting in little
ease the Fi
dec Firs
Echo peak
ustment
ING FIRST
reases or
he media
g in a very dielectric c or no First
st Echo pe
strength.
s (conti
CHO ADJU
ecreases t
as a very h
high First
nstant val
cho peak
k strength.
ued)
TMENT
e peak str
igh dielectri
cho peak
e, or when
trength. N
Under co
ngth of the
constant
trength or;
obstructio
te: Under
dition two (
sensor’s Fi
alue and pr
) Process
s, heavy fo
ondition on
xample 3)
rst Echo re
marily stay
onditions,
am or turb
(Example
it can be
urn, and sh
in the nea
uch as wh lence exist
1), it can be eneficial to
Step Seve
ould only b full range
n the medi
in the tan
beneficial t
increase th
f
,
E
ample 1
Fi
st Echo p d can be re
ample 2
E
Fi
st Echo p adjustmen
ample 3
E
Fi
st Echo pe
increased.
ak is very
uced.
ak is nor
is required
k is weak
strong
al and
nd can
From the
1) advance i
Press E
2)
Configurat
Press Rig
3)
Configurat
4)
Press Rig Configurat
5)
Press En and Liqui appear.
6)
Press Ent Fast Level
7)
Press Rig Level Cha
8)
Press Ent
9)
Press Rig Echo setti
10
) When set
save.
Main Scre
to the Main
ter to a
ion Menu.
t Arrow to
ion to Full
ht Arrow
ion to Medi
er to adv
, Solid &
to advan
Change wil
ht Arrow t
ge to First
to advan
ht Arrow t
g.
ing is corre
n, press E
Menu.
vance int
move from
onfiguratio
o move fro
m.
nce into
ow Dielec
ce into Soli l appear.
move fro
Echo.
e into First
change t
ct, press E
ter to
o the
Empty
.
m Full
edium
ric will
s and
Fast
cho.
e First
ter to
Fi
st Echo A
Normal - N
Small - De
Big - Incre
Bigger - In
Biggest - In
justments
adjustmen rease by 1 se by 10 d rease by 2
crease by 4
t
dB
db
0 db
| 54
11
) When do
Medium, the Config a third tim or; If you Large R Arrow re Angle.
e, press
ress ESC
uration Me
to return t
want to ad
pose Ang
eatedly u
SC to re
again to re
u, and pre
the Main
ance direc
le, press
til Large
urn to
urn to
s ESC
creen
ly into
Right
epose
N301905 Rev
Advanced Adjustments Step Eight
ADVANCED ADJUSTMENTS OVERVIEW
These optional functions are used to change the sensor output characteristics, or Create a False Echo Curve to filter out false echo returns within the tank (improving sensor performance), or Update an existing False Echo Curve filter if the original filter was not created during an empty tank condition.
1) 4-20 mA Rev Output - Reverses the
current output from 4mA @ bottom and 20mA @ top of tank to and 4mA @ top of the tank.
2) Fail-Safe - Allows for the presetting of
the current output when a sensor failure occurs. Options are no change to current, 20.5mA or 22mA.
3) Minimum Current - Sets the minimum
current output for the sensor. Options are 4.0mA or 3.9mA.
20mA @ bottom
4) Create a new False Echo Curve - A
method to filter out false echo returns within the tank. This should be performed when the tank is at its lowest level (empty).
5) Update an existing False Echo Curve - A method to update an existing False Echo Curve to include a lower section of the tank that was not exposed during the creation of the
original Echo Curve. Note: If you don't
know the location (level position) or validity of the original False Echo Curve, it is recommended to delete the original Echo Curve, and then create a new False Echo Curve (versus updating an existing False Echo Curve).
MN301905 Rev A 55 |
Advanced Adjustments (continued) Step Eight
4-20 MA REVERSE OUTPUT
This function sets the current output at either 4-20 mA or 20-4 mA. Selecting 4-20 mA sets the output with 4mA @ bottom and 20mA @ top of the tank. This is the standard output used in the majority of applications. Selecting 20-4 mA sets the output with 20mA @ bottom and 4mA @ top of the tank. This is an optional output sometimes used in applications where the level is maintained at a high level.
4 to 20 mA Output
1) From the Main Screen, press Enter to
advance into the Main Menu.
2) Press Right Arrow repeatedly until the arrow
is next to Service.
3) Press Enter to advance into Service Menu.
4) Press Right Arrow to move from Echo Curve
to Output Current.
20 to 4mA Output
5) Press Enter to advance into Output Current.
6) Press Enter to advance into 4-20mA Rev.
7) Press Right Arrow to change the setting
between 4-20mA and 20-4mA.
8) When the setting is correct, press Enter to
save.
9) When done, press ESC to return to the Service Menu and press ESC a second time to return to the
Main Screen or; if you want to advance directly into Fail-Safe, press Enter and then Right Arrow until Fail-Safe appears. When done, press ESC to return to the Service Menu and press ESC a second time to return to the Main Screen or; if you want to advance directly into Fail-Safe, press Enter and then
Right Arrow until Fail-Safe appears.
| 56 MN301905 Rev A
Advanced Adjustments (continued) Step Eight
FAIL-SAFE OUTPUT
This function is used to set the current output to a designated state if the sensor loses measurement confidence. Selecting No Change will hold the current at its last valid current output. Selecting 20.5mA will
force the current to jump to 20.5mA. Selecting 22.5 mA will force the current to jump to 22.5 mA. Note: The
latter two high current output states are above the standard 4-20 mA operational range, and can be used to indicate that a failure has occurred.
1) From the Main Screen, press Enter to advance into
the Main Menu
2) Press Right Arrow repeatedly until the arrow is next
to Service.
3) Press Enter to advance into Service Menu and Echo
Curve will appear.
4) Press Right Arrow to move from Echo Curve to
Output Current.
5) Press Enter to advance into Output Current menu.
6) Press Right Arrow to move from Reverse 4-20mA to
Fail-safe.
7) Press Enter to enter Fail-safe.
8) Press Right Arrow to change the setting between
No change, 20.5mA and 22.0mA.
9) When the setting is correct, press Enter to save.
10) When done, press ESC to return to the Service Menu and press ESC a second time to return
to the Main Screen or; if you want to advance directly into Min Current, press Enter and then
Right Arrow until Min Current appears.
MN301905 Rev A 57 |
Advanced Adjustments (continued) Step Eight
MINIMUM CURRENT OUTPUT
This function sets the minimum current output for the sensor at either 4.0mA or 3.9mA. Note: 4.0mA is the default minimum current output and is used in the majority of applications.
1) From the Main Screen, press Enter to advance into
the Main Menu.
2) Press Right Arrow repeatedly until the arrow is next
to Service.
3) Press Enter to advance into Service Menu and Echo
Curve will appear.
4) Press Right Arrow to move from Echo Curve to
Output Current.
5) Press Enter to advance into Output Current menu.
6) Press Right Arrow repeatedly to move from Reverse
4-20mA to Min Current.
7) Press Enter to enter Min Current.
8) Press Right Arrow to change the setting between
3.9mA and 4.0mA.
9) When the setting is correct, press Enter to save.
10) When done, press ESC to return to the Service Menu and press ESC a second time to return
to the Main Screen.
| 58 MN301905 Rev A
Advanced Adjustments (continued) Step Eight
CREATE A NEW FALSE ECHO CURVE
Obstructions in the tank (mixer blades, side wall weld joints or material build-up, submersible pumps, piping, other apparatus) or tall tank risers or installation fittings can create false echo returns that impair the sensor’s measurement. This function maps all echo returns within the tank, differentiating between good and false echoes, and stores those identified as false into the False Echo Curve, so they will not be considered in the
level measurement. Note: A False Echo Curve should only be performed when the tank is empty so that all
false reflections will be detected. Before starting, measure and note the exact distance from the sensor’s measurement location to the media surface. Setting the distance value too large or too short can force the sensor into ignoring the true level.
1) From the Main Screen, press Enter to advance into the Main Menu.
2) Press Right Arrow repeatedly until the arrow is next to Service.
3) Press Enter to advance into Service Menu and Echo Curve will appear.
4) Press Enter to make a change to the Echo Curve settings.
5) Press Right Arrow repeatedly until the arrow is next to Create New.
6) Press Enter to advance into Create New. Enter the distance from the
sensor’s measurement location to the media surface.
7) Use the Right Arrow to move one segment to the right. The Right Arrow
will scroll left to right and then back to the first segment.
8) When the value is correct, press Enter to save the setting and begin the False Echo Curve mapping.
The process may take a few minutes. When complete, the display will return to the Echo Curve screen.
9) When done, press ESC to return to the Service Menu and press ESC a second time to return to the
Main Screen.
10) From the Main Screen, press ESC and the Echo Curve Screen will appear. Follow the Check Echo
Curve procedure described at the end of Section Five to confirm that the sensor is performing correctly.
MN301905 Rev A 59 |
Advanced Adjustments (continued) Step Eight
UPDATE AN EXISTING FALSE ECHO CURVE
This function enables an Existing False Echo Curve to be updated under the circumstances that the curve was
created when the level was higher than an empty tank condition. Note: This function should only be performed
to update an Existing False Echo Curve when the level is BELOW this function to update an Existing False Echo Curve when the level is above the original False Echo Curve. Before starting, measure and note the exact distance from the sensor’s measurement location to the media surface
. Setting the distance value too large or too short can force the sensor into ignoring the true level.
Original False Echo
Curve
1) From the Main Screen, press Enter to advance into
the Main Menu.
2) Press Right Arrow repeatedly until the arrow is next
to Service.
3) Press Enter to advance into Service Menu and Echo
Curve will appear.
4) Press Enter to make a change to the Echo Curve
settings.
the original False Echo Curve. Do not use
Good Update
Bad Update
5) Press Right Arrow repeatedly until the arrow is next to
Update.
6) Press Enter to advance into Update. Enter the actual
distance from the sensor’s measurement location to the media surface.
7) Use the Right Arrow to move one segment to the
right. The Right Arrow will scroll left to right and then back to the first segment.
8) Use the Up Arrow to increase the value of the number
highlighted. The Up Arrow will scroll from 0 to 9 and back again.
9) When the value is correct, press Enter to save the setting and begin the False Echo Curve mapping. The process may take a few minutes. When complete, the display will return to the Echo Curve screen.
10) When done, press ESC to return to the Service Menu
and press ESC a second time to return to the Main Screen.
11) From the Main Screen, press ESC and the Echo
Curve Screen will appear. Follow the Check Echo Curve procedure described at the end of Section Five to confirm that the sensor is performing correctly.
| 60 MN301905 Rev A
Troubleshooting Step Nine
TROUBLESHOOTING OVERVIEW
These functions provide troubleshooting information; enable Echo Curve adjustments and deletion of settings.
1) Measurement Status a) Displays the signal strength (dB) of the echo returns and the functional status of the sensor including
diagnostic error codes.
2) Peak Values a) Displays the lowest and highest level height that the sensor has measured in distance (d).
3) Simulation a) Simulates the 4-20mA current output from percent of span, current or distance inputs.
4) First Echo Adjustment a) Provides the ability to increase or decrease the peak signal strength of the First Echo return.
5) Echo Curve Zoom a) Provides the ability to zoom in and magnify the Echo Curve over a specified range.
6) False Echo Curve Delete a) Provides the ability to delete a saved False Echo Curve.
7) Reset a) Provides the ability to reset configuration settings and memory.
MN301905 Rev A 61 |
Troubleshooting (continued) Step Nine
MEASUREMENT STATUS
This function displays the signal strength (dB) of the echo returns and the operational status of the sensor including diagnostic error codes.
1) From the Main Screen, press Enter to advance into the
Main Menu.
2) Press Right Arrow repeatedly until the arrow is next to
Diagnostics.
3) Press Enter to advance into Diagnostics.
4) Press Right Arrow to switch to Measurement Status.
5) Measurement reliability indicates the decibel (dB) strength of RF energy that’s reflecting back to the sensor less any noise. For reliable function, the dB value should be ≥ 10 dB.
6) Sensor status indicates the functional status of the sensor
(either OK or error code)
7) When done, press ESC to return to the Service Menu and
press ESC a second time to return to the Main Screen.
SENSOR STATUS ERROR CODES
Error
Code
Problem Solution
E11 Insufficient power Check power supply
E12 Open circuit Check wiring for open circuit
E14
E15 or
E17
Weak echo return (<
10dB)
ROM error Contact your distributor
Check for obstacles under the sensor, either clear the obstacle, move
the sensor or perform a False Echo Curve
CURRENT OUTPUT CONDITIONS
Problem Solution
Sensor output < 3.9mA Check wiring for open circuit
Sensor output > 22mA Check wiring for short circuit
Sensor output reaches 4mA
before the tank is empty
Sensor output will not reach
4mA
Check the Empty Configuration setting, and if incorrect, extend the setting to the
empty tank position
Check the Range setting, and if incorrect, extend the setting to or slightly below
the Empty Configuration setting
| 62 MN301905 Rev A
Troubleshooting (continued) Step Nine
PEAK VALUES
This function displays the lowest and highest level height that the sensor has measured in distance (d).
1) From the Main Screen, press Enter to advance into the Main Menu.
2) Press Right Arrow repeatedly until arrow is next to
Diagnostics.
3) Press Enter to advance into Diagnostics and view Peak
Values.
4) Distance-min is the lowest measured level and Distance-max is the highest measured level.
Confirm that these values are within the sensor’s operational range.
5) If the values appear too high or too low, check the tank for obstructions that could cause that
problem.
6) When done, press ESC to return to the Service Menu and press ESC a second time to return to
the Main Screen.
MN301905 Rev A 63 |
Troubleshooting (continued) Step Nine
SIMULATION
This function simulates the 4-20mA current output, when the sensor is configured and installed on the tank, but the level cannot be changed easily for testing. Percent (of span), Current Output or Distance can be used as the input method to set the current output.
1) From the Main Screen, press Enter to advance into the Main Menu.
2) Press Right Arrow repeatedly until the arrow is next to
Diagnostics.
3) Press Enter to advance into Diagnostics.
4) Press Right Arrow repeatedly until Simulation appears.
5) Press Enter to advance into Simulation.
6) Use the Right Arrow to scroll among the three simulation
methods (Percent, Current Out or Distance).
7) Use Enter to select the method of simulation.
8) Upon selection of a method, the simulation will start and the
current output will proportionately reflect the value shown. While the simulation is running, the value can be changed.
9) Use the Right Arrow to move one segment to the right. The Right Arrow will scroll left to right and then back to the first segment.
10) Use the Up Arrow to increase the value of the number highlighted. The Up Arrow will scroll from 0 to 9 and back again.
11) When the value is correct, press Enter and the current output will reflect the value shown.
12) When done, press ESC to return to Simulation, press ESC again to return to the Configuration Menu, and press ESC a third time to return to the Main Screen.
Percent Current Output Distance
This method uses percentage of span (0-100%) to set the current output (4-20mA) between the Empty and Full Configuration values with 100% equal to 20 mA and 0% equal to 4mA.
| 64 MN301905 Rev A
This method directly sets the current output (4-20mA) to the
desired value.
This method uses distance from the sensor’s measurement location to set the current output (4-20mA) between the Empty and Full
Configuration values.
Troubleshooting (continued) Step Nine
FIRST ECHO ADJUSTMENT
This function increases or decreases the peak strength of the sensor’s First Echo return, and should only be performed if: 1) The media has a very high dielectric constant value and primarily stays in the near full range of the tank, resulting in a very high First Echo peak strength or; 2) Process conditions, such as when the media has a very low dielectric constant value, or when obstructions, heavy foam or turbulence exist in the tank,
resulting in little or no First Echo peak strength. Note: Under condition one (Example 1), it can be beneficial to
decrease the First Echo peak strength. Under condition two (Example 3), it can be beneficial to increase the First Echo peak strength.
Example 1
First Echo peak is very strong
and can be reduced.
Example 2
First Echo peak is normal and
no adjustment is required.
Example 3
First Echo peak is weak and can
be increased.
12) From the Main Screen, press Enter to
advance into the Main Menu.
13) Press Enter to advance into the
Configuration Menu.
14) Press Right Arrow to move from Empty
Configuration to Full Configuration.
15) Press Right Arrow to move from Full
Configuration to Medium.
16) Press Enter to advance into Medium
and Liquid, Solid & Low Dielectric will appear.
17) Press Enter to advance into Media and
Fast Level Change will appear.
18) Press Right Arrow to move from Fast
Level Change to First Echo.
19) Press Enter to advance into First Echo.
20) Press Right Arrow to change the First
Echo setting.
21) When setting is correct, press Enter to
save.
First Echo Adjustments
Normal - No adjustmentSmall - Decrease by 10 dB
22) When done, press ESC to return to
Medium, press ESC again to return to the Configuration Menu, and press ESC a third time to return to the Main Screen.
Big - Increase by 10 dbBigger - Increase by 20 dbBiggest - Increase by 40 db
MN301905 Rev A 65 |
Troubleshooting (continued) Step Nine
ECHO CURVE ZOOM
This function zooms in and magnifies an Echo Curve over a specified range.
1) From the Main Screen, press Enter to advance into the Main Menu.
2) Press Right Arrow repeatedly until the arrow is next to Diagnostics.
3) Press Enter to advance into Diagnostics.
4) Press Right Arrow repeatedly until Echo Curve appears.
5) Press Enter to advance into Echo Curve.
6) Use the Right Arrow to scroll among the three settings (X­zoom, Y-zoom, Unzoom).
7) Press Enter to select X-zoom.
8) Press Enter to advance into the first X-zoom boundary (Example 1). Press Right Arrow to move the boundary to its desired location. Press Enter to set the boundary and a second X-zoom boundary will appear.
9) Press Right Arrow to move the boundary to its desired location (Example 2). Press Enter to set the boundary and the screen will show the expanded X-axis (Example 3). Press ESC to exit.
10) Press Enter to advance into Y-zoom (Example 4). Press Right Arrow to move to the desired zoom magnification (Example 5). Press Enter to set the zoom and the screen will show the expanded Y-axis (Example 6). Note: If you wish to start over, press ESC, return to Echo Curve, select Unzoom, and begin the procedure again.
11) When done, press ESC to return to Echo Curve, press ESC again to return to Diagnostics, and ESC a third time to return to the Main Screen.
X-zoom (Example 1) X-zoom (Example 2) X-zoom (Example 3)
Y-zoom (Example 4) Y-zoom (Example 5) Y-zoom (Example 6)
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Troubleshooting (continued) Step Nine
FALSE ECHO CURVE DELETE
This function deletes a saved False Echo Curve. Note: If you are dissatisfied with the sensor’s performance (operating with a False Echo Curve), you may delete it, and consider creating a new False Echo Curve.
1) From the Main Screen, press Enter to advance into the Main Menu.
2) Press Right Arrow repeatedly until the arrow is next to
Service.
3) Press Enter to advance into Service and Echo Curve will
appear.
4) Press Enter to make a change to Echo Curve.
5) Press Enter to select Delete.
6) Press Enter to Delete All.
7) Press ESC to return to Service and press ESC a second
time to return to the Main Screen.
MN301905 Rev A 67 |
Troubleshooting (continued) Step Nine
RESET
This function resets the sensor’s configuration (basic or factory) settings and memory (peak values measured).
1) From the Main Screen, press Enter to advance into the Main Menu.
2) Press Right Arrow repeatedly until the arrow is next to
Service.
3) Press Enter to advance into Service.
4) Press Right Arrow repeatedly until Reset appears.
5) Press Enter to advance into Reset.
6) Use the Right Arrow to scroll among the three reset types
(Basic Reset, Factory Settings, Peak Value Meas).
a) Basic Reset
i) Resets basic configuration settings, process adjustment settings, and peak level values
in memory (retaining any advanced adjustment settings).
b) Factory Settings
i) Resets ALL settings and memory to factory default.
Note: Only perform the Factory Setting after consulting with a Flowline Representative. Make sure to record all of your settings including the Distance Adjustment (4.9) setting before performing the Factory Reset.
c) Peak Values Measured
i) Resets the minimum and maximum peak level values in memory (retaining any basic
configuration, process adjustment and advanced adjustment settings).
7) Use Enter to select the desired type of reset.
8) When done, press ESC to return to Service, and press ESC a second time to the Main Screen.
| 68 MN301905 Rev A
Appendix Step Ten
CONFIGURATION MENU
The basic configuration functions are found under Configuration. The below tree shows the 10 function settings and how to navigate between them.
Note: Press ESCAPE to back-up to the previous level.
MN301905 Rev A 69 |
Appendix (continued) Step Ten
EMPTY CONFIGURATION
This function adjusts the empty linear scaled current output (4mA) and provides two different adjustment methods:
The primary method involves setting the value based upon the distance from the bottom of the sensor.
This is a measured value using the units of operation for the sensor. For example, if the units of operation are in meters, then the setting must also be in meters.
A second method involves setting a value based upon the percentage of the Range value. For
example, if the Range is set to 10ft, then a 10% setting is equivalent to 1ft of media height or 9ft of air gap away from the sensor. Note: Set the Range value before setting the Empty Configuration value.
Shows the percentage of empty based upon the Range setting. Shows the distance from the bottom of the sensor to the empty tank.
Shows the air gap distance from the media to the bottom of the sensor.
FULL CONFIGURATION
This function adjusts the full linear scaled current output (20mA) and provides two different adjustment methods:
The primary method involves setting the value based upon the distance from the 0% level setting (see
below). This is a measured value using the units of operation for the sensor. For example, if the units of operation are in meters, then the setting must also be in meters.
The second method involves setting a value based upon the percentage of the Range value. For
example, if the Range is set to 10ft, then a 95% setting is equivalent to 9.5ft of media height or 0.5ft or air gap away from the sensor. Note: Set the Range value before setting the Full configuration value.
Shows the percentage of full based upon the Range setting. Shows the distance from the bottom of the sensor to the full tank.
Shows the air gap distance from the media to the bottom of the sensor.
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Appendix (continued) Step Ten
MEDIUM
This function identifies the type of media that the sensor is measuring including Liquid, Solid or Low Dielectric. Each has various settings to address the different
reflective properties associated with each medium. Default is Liquid.
The Liquid Medium function has the following settings:
Fast Level Change - Used when the media’s level
rise or fall within the tank is greater than a rate of 1” per second (25.4mm/sec). Selections are YES or
NO. Default is NO.
First Echo - Used when the sensor has difficulty
seeing the first echo return. This setting adjusts the peak strength (dB) of the first echo. Default is Normal. Below are the settings:
o Normal - No adjustment o Small - Decreases by 10dB o Big - Increases by 10dB o Bigger - Increases by 20dB o Biggest - Increases by 40dB
Turbulent Surface - Used when the surface of the
liquid is turbulent or agitated. Selections are YES or
NO. Default is NO.
Foam - Used when the entire liquid surface is
covered with foam. Selections are YES or NO.
Default is NO.
Low Dielectric - Used when the liquid has a low
dielectric constant (and should not be performed without first consulting with the factory). Selections are YES or NO. Default is NO.
Still Well - Used when
the sensor is installed in a still well, stand pipe or sight glass. Selections are YES or NO.
Default
is NO. Note: If YES is
selected, the pipe (inner) diameter must be entered.
MN301905 Rev A 71 |
Appendix (continued) Step Ten
The Solid Medium function has the following settings (and should not be performed without first consulting with the factory):
Fast Level Change - Used when the media’s level
rise or fall within the tank is greater than a rate of 1” per second (25.4mm/sec). Selections are YES or
NO. Default is NO.
First Echo - Used when the sensor has difficulty
seeing the first echo return. This setting adjusts the peak strength (dB) of the first echo. Default is Normal. Below are the settings:
o Normal - No adjustment o Small -Decreases by 10dB o Big - Increases by 10dB o Bigger - Increases by 20dB o Biggest - Increases by 40dB
Large Repose Angle - Used when the repose angle
of the material is steep. Repose angle is the steepest angle of assent or descent relative to the horizontal plane that a material can be piled without sliding. The repose angle varies between different
materials. Selections are Yes or No. Default is No.
Powder / Dust - Used when powder or dust are
present in the atmosphere above the material.
Selections are Yes or No. Default is No.
Low Dielectric - Used when the material has a low
dielectric constant (and should not be performed without first consulting with the factory). Selections are YES or NO. Default is NO.
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Appendix (continued) Step Ten
The Low Dielectric Medium function has the following settings (and should not be performed without first consulting with the factory):
When the dielectric constant of the media is ≤ 4, the amplitude of the direct echo from the media may be low and difficult to detect. However, by measuring the echo reflected from the bottom of the tank, the media level can be measured. Two parameters must be input to complete the setup: 1) Distance from the bottom of the sensor to the tank bottom (Empty Span) and;
2) Distance from the tank bottom to the media level (True Level).
Empty Span - Distance from the bottom of
the sensor to the tank bottom.
True Level - Distance from the tank bottom
to the media level.
DK - Media dielectric constant (determined
by sensor).
Note: Once this feature has been activated, only a factory setting can undo its activation. A factory reset will erase all active settings including Echo Curves.
DAMPEN
This function sets the sampling rate for which the sensor updates the current output. The value is entered in seconds. Default is 6 seconds.
Decreasing the value will make the output more responsive to level
changes.
Increasing the value will make the output less responsive to level changes.
OUTPUT MAPPING
This function sets the correlation between the measured value and the current output. Selections are Linear or Non-Linear. Default is Linear.
Keep the setting on Linear. Note: This setting should not be changed
without first consulting with the factory.
SCALED UNITS
This function sets the type of measurement (Height, Volume, Mass, Flow or No-Units) and units of measurement (which vary based upon the type of measurement) displayed and input during configuration. Default is Height in
Units of feet (ft).
MN301905 Rev A 73 |
Appendix (continued) Step Ten
SCALING
This function sets the span values for 0% and 100% as an alternative method of adjusting the Empty Configuration and Full Configuration settings.
Defaults are 0% and 100%.
RANGE
This function sets the maximum range that the sensor can measure which is typically the distance from the bottom of the sensor to the empty tank bottom.
Default is the maximum range of the sensor.
DEAD BAND
This function sets the dead band or the minimum distance that the sensor will measure. Default is 12” (30cm). Minimum setting is 2” from the bottom of
the antenna. Consult factory when setting the dead band less than the factory
setting.
SENSOR ID
This function sets an 11-digit identification code. The setting can use alphanumeric values from A to Z and 0 to 9. Default is the sensor’s 4-digit
Series number.
| 74 MN301905 Rev A
Appendix (continued) Step Ten
DISPLAY MENU
This menu sets the Display Value and LCD Contrast. The below tree shows the 2 function settings and how to navigate between them.
DISPLAY VALUE
This function sets the Display Value. Default is (air gap) Distance. Below are
the settings:
OFF - Turns the display OFF.
Distance - Displays the distance from the bottom of the sensor to the media
surface.
Height - Displays the height of media in the tank from the Maximum Range
Setting.
Percent Span - Displays the level based on its percentage of operational span.
Map Percentage - Displays the level based on its percentage of operational
range.
Scaled - Displays the level based on a scaled value between 0 (empty) and 10
(full).
Current Output - Displays the 4-20 mA current output.
LCD CONTRAST
This function sets the B/W display contrast. Press the
Up Arrow to increase the contrast, and press the Right Arrow to decrease the contrast.
MN301905 Rev A 75 |
Appendix (continued) Step Ten
DIAGNOSTICS MENU
This menu provides information about the operational status of the sensor and diagnostic tools. The below tree shows the 5 function settings and how to navigate between them.
PEAK VALUES
This function displays the lowest and highest level height distances (d) that the sensor has measured during operation. To reset these values, use the Reset >>
Peak Measured Values option found under the Service Menu.
MEASUREMENT STATUS
This function displays the signal strength (dB) of the echo returns (Measurement Reliability) and the operational status of the sensor (Sensor Status). A signal strength of 10dB or higher is acceptable. Anything under 10dB is considered a weak signal. The cause of a weak signal is often obstructions within the beam path or a poor installation.
Sensor status confirms whether the sensor is operating as expected. If normal, the descriptor will be OK. If abnormal, the descriptor will be one of the following error
codes:
E11 – Insufficient power E12 – Sensor open circuitE14 – Weak return echo E15 ROM
error E17 – ROM error
| 76 MN301905 Rev A
Appendix (continued) Step Ten
CHOOSE CURVE
This function sets which information is displayed. Default is Echo Curve.
Echo Curve - Shows the echo return energy received
by the sensor over distance.
False Echo Curve - Shows the false echo returns
which are mapped out (not considered) by the sensor.
Output Trend - Shows recent history of where the past
level readings have occurred.
ECHO CURVE
This function shows the Echo Curve and allows the user to zoom in and magnify information along the X-axis and Y-axis.
X-zoom - Expands echo information along the X-axis.
Used to determine the location of an echo.
Y-zoom - Expands echo information along the y-axis.
Used to determine the energy of an echo.
Unzoom - Returns the display to the original setting.
SIMULATION
This function sets a fixed 4-20mA current output from the sensor for purposes of testing devices receiving information from the sensor. The simulated current output may be set with the below three input methods:
Percent - This method uses percentage of span (0-
100%) to set the current output (4-20mA) between the Empty and Full Configuration values with 100% equal
to 20 mA and 0% equal to 4mA.
Current Out - This method directly sets the current
output (4-20mA) to the desired value.
Distance - This method uses distance from the
sensor’s measurement location to set the current output (4-20mA) between the Empty and Full
Configuration values.
MN301905 Rev A 77 |
Appendix (continued) Step Ten
SERVICE MENU
This menu is used to make more advanced adjustments to the sensor. Note: Some of these functions should only be performed by a trained technician.
| 78 MN301905 Rev A
Appendix (continued) Step Ten
FALSE ECHO
Obstructions in the tank (mixer blades, side wall weld joints or material build-up, submersible pumps, piping, other apparatus) or tall tank risers or installation fittings can create false echo returns that impair the sensor’s measurement. This function
maps all echo returns within the tank, differentiating between good and false echoes,
and stores those identified as false into the False Echo Curve, so they will not be considered in the level
measurement. Note: A False Echo Curve should only be performed when the tank is empty so that all false
reflections will be detected.
This function allows the selection of the below False
Echo Curve settings:
Delete - Used to remove a stored False Echo Curve.Update - Used to update a stored False Echo Curve. Note: Do not use this function to update an existing False Echo Curve when the level is above the original
False Echo Curve.
Create New - Used to create a new False Echo Curve.
Edit - Used to edit the false
echoes stored in a False
Echo Curve. Note: This
function should only be performed by a trained technician.
OUTPUT SETTINGS
This function allows the selection of the below of 4-20mA Reverse, Fail-Safe and Minimum Current output settings. The initial screen indicates the status of the three functions.
4-20 mA Reverse - Used to set the current output at 4-
20 mA or 20-4 mA. Selecting 4-20 mA sets the output with 4mA @ bottom and 20mA @ top of the tank. Selecting 20-4 mA sets the output with 20mA @ bottom
and 4mA @ top of the tank. Default is 4-20mA.
Fail-Safe – Used to set the current output to a
designated if the sensor loses measurement confidence. Selecting No Change will hold the current at its last valid current output. Selecting 20.5mA will force the current to jump to 20.5mA. Selecting 22.5 mA will force the current to jump to 22.5 mA. Default is 22.0mA.
Minimum Current - Used to set the minimum current
output at either 4.0mA or 3.9mA. Default is 4.0mA.
MN301905 Rev A 79 |
Appendix (continued) Step Ten
RESET
This function allows the configuration (basic or factory) settings and memory (peak values measured) to be reset. Below are the three reset types:
Basic Reset – Used to reset the basic configuration
settings, process adjustment settings, and peak level values in memory (retaining any advanced adjustment
settings).
Factory Settings – Used to reset ALL settings and memory to factory default.
Note: Only perform the Factory Setting after consulting with a Flowline Representative. Make sure to record all of your settings including the Distance Adjustment (4.9) setting before performing the Factory Reset.
Peak Values Measured – Used to reset the minimum and maximum peak level values in memory (retaining
any basic configuration, process adjustment and advanced adjustment settings).
UNITS OF MEASUREMENT
This function allows the units of measurement to be changed between Metric and English system units.
LANGUAGE
This function sets the display language. Default is English.
OPERATIONAL MODE
This function allows for the sensor’s digital address to be changed from the Standard mode with an address of 0 to a Multidrop mode where the address can be set
from 1 to 15. Default is Address 0. Note: This function
should only be performed by a trained technician.
COPY SENSOR DATA
This function allows configuration and memory data to
be uploaded to or downloaded from the sensor. Note:
This function should only be performed by a trained technician.
| 80 MN301905 Rev A
Appendix (continued) Step Ten
PIN
This function allows the sensor configuration to be
locked via a preset PIN. Note: This function should only be performed by a trained technician.
DISTANCE ADJUSTMENT
This function allows the factory set distance of a measured value to be adjusted.
Note: This function should only be performed by a trained technician. Never change this setting unless instructed by a Flowline representative. Be sure to record this setting if a Factory reset is performed.
THRESHOLD
This function allows the factory set echo threshold to be adjusted. Note: This function should only be performed by a trained technician.
INFORMATION
This function displays basic information about your sensor including sensor type, serial number, date of
manufacture and software version.
MN301905 Rev A 81 |
Appendix (continued) Step Ten
FACTORY SETTINGS
Below are the Empty Configuration and Full Configuration factory settings for each sensor.
Series
Empty Configuration
(4mA)
LR36 49.2’ (15m) 1.64’ (0.5m)
LR41 229.7’ (70m) 1.64’ (0.5m)
LR46 229.7’ (70m) 1.64’ (0.5m)
USER CONFIGURATION
Fill out the below chart and keep a record of your sensor configuration.
Configuration
Units of Measurement: Feet Meters
Full Configuration
(20mA)
Empty Configuration: Full Configuration:
Range (Maximum): Dead Band:
Process / Advanced Adjustments
Fast Level Change: No Yes Low Dielectric: No Yes
Powder / Dust: No Yes Large Angle: No Yes
Dampening Time: ____________
First Echo: Normal Small Big Bigger Biggest
| 82 MN301905 Rev A
Appendix (continued) Step Ten
TROUBLESHOOTING
Subject Comment
Display Shows E14: Sensor is in a Fail-Safe state. The return sound pulses are not
reaching the transducer. First, cycle power off and on, waiting 5 seconds between the off and on states. If problem persists, check the installation fitting against the Installation instructions in the manual.
Display is opposite of the measured value:
Transmitter indicates a current of 0 mA:
Transmitter jumps to a current reading between 19 and 20 mA:
Transmitter indicates a current over 23 mA:
Time Out Error Occurred on Command Zero
Check the Display Value setting (2.1). Distance mode indicates the distance from the liquid to the sensor. Height mode indicates the height of liquid in the tank. Change the Display Value from Distance to Height or vice versa to correct. This setting does not affect the 4-20mA output.
Check the wiring for an open circuit. An open circuit is the most common issue with a 0 mA signal.
Check the installation of the transmitter. Bad installation fittings will cause false signals near the top of the tank, which typically translates to a signal between 19 and 20 mA. Also look for interference just below the transmitter. If the transmitter is installed in a metal fitting, switch to a plastic fitting.
Immediately check the wiring for a short circuit. The EchoPulse® is current limited to 22 mA. Anything above 23 mA indicates a short circuit.
Check that VDC power is being applied to the sensor when using WebCal
®
. The Radar Power LED should be blue with power. If it is
OFF, then power is not being applied. If power is applied, click on Try
®
Again to re-connect to WebCal
.
MN301905 Rev A 83 |
Warranty, Returns and Limitations Step Eleven
WARRANTY
Flowline warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Flowline for a period of two years from the date of manufacture of such products. Flowline's obligation under this warranty is solely and exclusively limited to the repair or replacement, at Flowline's option, of the products or components, which Flowline's examination determines to its satisfaction to be defective in material or workmanship within the warranty period. Flowline must be notified pursuant to the instructions below of any claim under this warranty within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted for the full two years from the date of manufacture.
RETURNS
Products cannot be returned to Flowline without Flowline's prior authorization. To return a product that is thought to be defective, go to www.flowline.com, and submit a customer return (MRA) request form and follow the instructions therein. All warranty and non-warranty product returns to Flowline must be shipped prepaid and insured. Flowline will not be responsible for any products lost or damaged in shipment.
LIMITATIONS
This warranty does not apply to products which: 1) are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures outlined above; 2) have been subjected to electrical, mechanical or chemical damage due to improper, accidental or negligent use; 3) have been modified or altered; 4) anyone other than service personnel authorized by Flowline have attempted to repair; 5) have been involved in accidents or natural disasters; or 6) are damaged during return shipment to Flowline. Flowline reserves the right to unilaterally waive this warranty and dispose of any product returned to Flowline where: 1) there is evidence of a potentially hazardous material present with the product; or 2) the product has remained unclaimed at Flowline for more than 30 days after Flowline has dutifully requested disposition. This warranty contains the sole express warranty made by Flowline in connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL FLOWLINE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF FLOWLINE. This warranty will be interpreted pursuant to the laws of the State of California. If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.
For complete product documentation, video training, and technical support, go to www.flowline.com.
For phone support, call 562-598-3015 from 8am to 5pm PST, Mon - Fri.
(Please make sure you have the Part and Serial number available.)
| 84 MN301905 Rev A
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