FlowCon SM Series, SM.1, SM.5, SM.6, SM.2 Installation And Operation Instruction Manual

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FlowCon SM 15-250 mm (1/2”-10”)
1A95106 - 01/2019
Installation and Operation Instruction
The FlowCon SM are available in two different double union end connected models covering five different sizes and four different flanged models covering nine different sizes:
FlowCon SM.1 DN15-25 (1/2”-1”)
FlowCon SM.2 DN25-40 (1”-1½”) FlowCon SM.3 DN50-80 (2”-3”) FlowCon SM.4 DN80-100 (3”-4”) FlowCon SM.5 DN125-150 (5”-6”) FlowCon SM.6 DN200-250 (8”-10”)
DN
25/32/40
O-rings are supplied with the valve body and are used to seal the connections. It is recommended to grease the O-rings with silicone grease. Please make sure these are properly placed in the O-ring grooves on valve inlet and outlet, before installing the housing. Please note that FlowCon SM.6 (DN200-250 / 8”-10”) contains two O-ring grooves. Use the inner groove for DN200 / 8” flanges and outer groove for DN250 / 10” flanges.
The actuator types FlowCon SM.0.0.0.3, SM.0.0.0.4, SM.0.0.0.5 and SM.0.0.0.6 are elec
­trical programmable actuators. SM.0.0.0.5 and .6 are BACnet actuators and have a supplemen
­tary instruction on BACnet connection and pro­gramming.
Fitting and Re-tting the actuator
It is recommended to grease the O-ring on the spindle adaptor with silicone grease before plac ing the spindle adaptor on the valve spindle. Then place the actuator on the spindle adaptor and place the three actuator “legs” into the three holes in the mounting bracket (figure 2 and 3). Make sure that the snap ring is clicked onto the mounting bracket, so that the snap ring is locked at the top of the mounting bracket, but still able to rotate. Then finger-turn the snap ring counter clockwise (upside view) approximately 1/6 of a turn until its stop points touch the actuator “legs” and the mounting is lock with a (small) click. Do not use additional tools.
The bottom side of the
Spindle adaptor
actuator
Snap ring
-
O-ring Groove 200 mm (8”) flanges
O-ring Groove 250 mm (10”) flanges
Figure 1
Figure 2
“Actuator
This paper is a supplement to the FlowCon General Instruction Latest release of any FlowCon material is available on www.owcon.com
legs”
Snap ring:
Stop points
Figure 3
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FlowCon SM 15-250 mm (1/2”-10”)
1A95106 - 01/2019
In case the actuator will have to be removed, it is recommended to electrically open the valve for easier removal. Hereafter reverse the proce
­dure and turn the snap ring clockwise until the actuator is loosened and lift the actuator up. Again, no need for additional tools.
Figure 4
Do not remove cover from actuator. Opening cover will void warranty.
Orientation
Upside-down installation is allowed along with the standard horizontal and vertical installation (figure 5).
Figure 5
360º
This paper is a supplement to the FlowCon General Instruction Latest release of any FlowCon material is available on www.owcon.com
Page 2 of 8
FlowCon SM 15-250 mm (1/2”-10”)
1A95106 - 01/2019
Wiring
If feedback signal is not required, leave green wire detached.
FlowCon SM (analog)
SM.0.0.0.3/4/5/6 Actuator
0(2)-10V modulating
Black
Blue
White
Input signal 0(2)-10V DC
Green Feedback signal 0(2)-10V DC
Power 24V AC/DC
Ground/common
FlowCon SM (digital)
SM.0.0.0.3/4/5/6 Actuator
2-position, Normally Closed
Black
SM.0.0.0.3/4/5/6 Actuator
3-point floating, Normally Closed
Black
Blue
Close
Blue
Open
White
Stop
White
Open
Red
Red
Close
Green
Feedback signal
Power 24V AC/DC
Ground/common
Green
Feedback signal
Power 24V AC/DC
Ground/common
Start-Up Sequence
When power is turned on, the actuator will auto­matically calibrate to determine closing point of the valve. Calibration can take up to 10 minutes depending on the valve’s position at start-up. During calibration actuator display will show
CAL
”. Hereafter it will procced to normal opera-
“ tion mode (according to control signal).
SM.0.0.0.3/4/5/6 Actuator
2-position, Normally Open
Black
SM.0.0.0.3/4/5/6 Actuator
3-point floating, Normally Open
Black
Blue
Open
Blue
Close
White
Stop
White
Close
Red
Red
Open
Green
Feedback signal
Power 24V AC/DC
Ground/common
Green
Feedback signal
Power 24V AC/DC
Ground/common
If no control signal is detected, flush is started if enabled in the programming menu (enabled by default), opening the valve to 5/6 of fully open.
FLUSH
Actuator display will show “
” until control
signal is detected.
At first start-up please enter programming menu to set actuator settings.
This paper is a supplement to the FlowCon General Instruction Latest release of any FlowCon material is available on www.owcon.com
Page 3 of 8
FlowCon SM 15-250 mm (1/2”-10”)
1A95106 - 01/2019
Programming Menu
The programming menu is always accessible. To enter the program­ming menu, simultaneously pressandfor 6 seconds, until bottom line in display blinks.
To change a value, press  or . For quick scroll through values hold down and press
or . Press  to accept a value and go to next step
to go to previous step.
For fast menu exit press
and  simultaneously for 6 seconds. The
actuator will automatically return to normal operation mode if no ac tion is detected on arrow keys for 1 minute.
All values selected in the programming menu are stored in non-volatile memory.
Step Display Description Values
0 Password.
*
*scrolling top:
ENTER PASS WORD
1 Select language.
*
*scrolling top:
SELECT LANGUAG
2
*
3 Choose unit scale for flow rate.
*
4 Activate Flush mode at start-up.
*
5 Select type of control signal.
*
Select valve model onto which the actuator is installed.
*scrolling top:
SELECT VALVE MODEL
*scrolling top:
SELECT UNIT SCALE
*scrolling top:
SELECT FLUSH MODE
*scrolling top:
SELECT CONTROL SIGNAL
Disabled by default
Password: 3569266.
Only if Enabled (in step 11).
Change one digit at a time, press
to move between digits.
At last digit, press
Default: English. Possibility to choose other languages later on (not currently an option).
Default: SM.0.0. Select from the 10 available valve models. Options: SM.1.1, SM.2.1...
Default: l/sec. Options: l/sec or l/hr or GPM.
Default: Enable. Options: Enable or Disable.
When no control signal (analog) is detected at start up, flush mode is started (5/6 of fully opened). It will be dismissed when control signal is detected.
Default: 2-10VDC. Options: 2-10VDC or 4-20mA or digital. Choose:
• 2-10VDC for VDC
• 4-20mA for mA
• Digital for 2 position or 3 point floating.
to go to next step.
and
-
This paper is a supplement to the FlowCon General Instruction Latest release of any FlowCon material is available on www.owcon.com
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