FlowCon SM.3.0, SM.3.1, SM.3.2, SM.4.2, SM.4.3 Installation And Operation Instructions Manual

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FlowCon SM 50-150mm DYNAMIC SELF BALANCING
CONTROL VALVE
INSTALLATION AND OPERATION INSTRUCTION
Install the FlowCon SM valve either in the supply or return pipe work for the unit. It is recommended that a strainer be installed prior to the valve body to prevent damage or blockage due to debris. INSTALL THE VALVE HOUSING WITH THE FLOW DIRECTIONAL ARROW POINTING IN THE CORRECT DIRECTION.
The valve body is available for double flange connections, i.e figure 1.
O-rings are supplied with the valve body and are used to seal the connections. Pls. make sure these are in place in the o-ring grooves in the inlet and outlet of the valve body, when installing the housing.
recommended to grease the o-rings with
It is a silicone grease before installation. IMPORTANT: Never use mineral oil or petrol based grease or oil on the o-rings.
Valve bodies are as standard supplied with pressure/temperature fittings (p/t plugs). Before finger mounting the p/t plugs in the body tappings, please seal the threads of the p/t plugs (DO NOT OVER TIGHTEN).
Fitting and orientation of the actuator
Pls. install the valve so that the actuator is located upwards and not lower than the horizontal line to prevent condensation into the electronics (pls. see figure 2 next page).
Figure 1
1A95105 - 08/2016
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FlowCon International assumes no responsibility
- 1 -
for mistakes, if any, in any printed material.
FlowCon SM 50-150mm DYNAMIC SELF BALANCING
Max 90º Max 90º
CONTROL VALVE
CORRECT: Orientation of actuator with the circuit bord above the valve spindle
Max 90º Max 90º
Figure 2
WRONG: Condensate can drip off the shaft adapter into this sup­port of the mounting bracket, gathering until it leaks into the actuator.
Valve and actuator mounting components and tool are shown in figure 3.
Actuator wiring and programming
Remove the actuator cover by loosening the cover screw. Figure 4 illustrates the actuator circuit board layout and all relevant compo­nents when programming your actuator. Set the maximum flow DIP switches (refer to tables on page 6-8). If adjusting the DIP switch set­tings after power has been connected, press the reset button to input the new setting.
Figures 5-9 illustrate the different signal re­quirements, i.e. Analog 2-10V, Analog 4-20 mA, Pulse Width Modulation and Digital Tri-
Figure 3
state and how to apply resistors and wires. Connect the wiring according to the selected input signal.
500ohm resistors (the blue ones) are supplied for 4-20mA to 2-10V conversion and connect­ed as illustrated in figure 5 (2-10V) or figure 6 (4-20mA). Two 2.2Kohm resistors (the brown ones) are supplied for special consideration for digital/ tri-state control. In this mode the actuator is sensitive to induced electrical voltages from other sources. To prevent such interference, wire one 2.2Kohm resistor between pins 1 and 4 and the second 2.2Kohm resistor between pins 1 and 3 (see figures 8 and 9).
1A95105 - 08/2016
Denmark Dubai USA Singapore www.owcon.com
FlowCon International assumes no responsibility
- 2 -
for mistakes, if any, in any printed material.
FlowCon SM 50-150mm DYNAMIC SELF BALANCING
CONTROL VALVE
Figure 4
LED Off: Actual valve postion
Figure 5
Figure 7
Position in rotations
rotations displayed
LED On: Maximum rotation
setting displayed
(alternates every 10 sec.)
Programming and
indication LED
Wiring terminal strip
ANALOG
2-10VDC input and 2-10VDC feedback
PULSE WIDTH MODULATION
PWM input and 4-20mA feedback
Figure 6
Figure 8
Programming DIP switches
Reset and recalibration button
Maximum ow DIP
switches
Manual override clutch (DO NOT OPERATE WHILE POWER IS CONNECTED)
ANALOG
4-20mA input and 4-20mA feedback
DIGITAL TRI-STATE
2-10VDC feedback
Figure 9
1A95105 - 08/2016
DIGITAL TRI-STATE
4-20mA feedback
Denmark Dubai USA Singapore www.owcon.com
- 3 -
FlowCon International assumes no responsibility
for mistakes, if any, in any printed material.
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