FlowCon SH series, SH.1.1, SH.2.1 Installation And Operation Instruction Manual

INSTALLATION AND OPERATION INSTRUCTION
1A95000
Singapore USA
10/2008
FlowCon International assumes no responsibility for mistakes, if any, in any printed material.
FlowCon SH 15-40mm EXTERNALLY ADJUSTABLE
DYNAMIC BALANCING VALVE
- 1 -
FlowCon SH 15-40mm, 1/2”-1 1/2”
Figure 1
DN
15/20/25
Install the FlowCon SH valve either in the supply or return pipe work for the unit. It is recommended that a strainer be installed prior to the valve body to prevent damage or blockage due to debris. INSTALL THE VALVE HOUSING WITH THE FLOW DIRECTIONAL ARROW POINTING IN THE CORRECT DIRECTION.
The valve body is available with double union end connections, i.e. figure 1.
Two types of end connections are available for use with the union nut:
Threaded (male or female):
The thread standard is ISO 228, which is a straight metric thread (compatible with BS-
2779) or NPT threading standard, depending on the end connections ordered. The threads on both the connection and piping should be cleaned carefully. As these models are union end connected, the union nuts and the end connections should be removed for installation.
O-rings are supplied with the valve body and used to seal the connections. It is recommended to grease the o-rings with a silicone grease before installation. IMPORTANT: Never use mineral oil or petrol based grease or oil on the o-rings. Please make sure these are in place in the o-ring grooves in the inlet and outlet of the valve body, when installing the housing and REMEMBER TO TIGHTEN THE UNION NUTS TO ENSURE SEALING.
For all threaded
connections please clear
threads on both valve and piping of debris. Sealant such as pipe dope or teflon tape is recommended. WHEN USING HEMP AS PIPE SEALANT, ENSURE NO STRANDS ARE LEFT IN THE VALVE OR PIPING.
Soldered end (sweat):
REMOVE THE END CONNECTIONS FROM THE HOUSING BEFORE SOLDERING. THIS ENSURES THAT THE O-RINGS AND INTERNAL PARTS ARE NOT DAMAGED BY HEAT.
Valve bodies are as standard supplied with body tappings plugged.
Alternatively, the valve body can be ordered with pressure/temperature fittings (p/t plugs) for the body tappings. Before finger mount­ing the p/t plugs in the body tappings, please seal the threads of the p/t plugs. (DO NOT OVER TIGHTEN).
1A95000
Singapore USA
10/2008
FlowCon International assumes no responsibility for mistakes, if any, in any printed material.
FlowCon SH 15-40mm EXTERNALLY ADJUSTABLE
DYNAMIC BALANCING VALVE
- 2 -
General.
Water must always be suitable treated, clean and free of debris. It is recommended that a strainer be installed prior to the valve body to prevent damage or blockage due to de­bris. Ensure that the valve is not in the fully closed position when filling the system with water. Further, it is recommended not to exceed maximum differential pressure control range.
Warranty obligation.
Failure to abide by all recommendations as per this installation and operation instruction will void warranty.
1A95000
Singapore USA
10/2008
FlowCon International assumes no responsibility for mistakes, if any, in any printed material.
FlowCon SH 15-40mm EXTERNALLY ADJUSTABLE
DYNAMIC BALANCING VALVE
Use the special designed key (FlowCon part no. ACC0001) for micrometer setting.
A micrometer setting at 2.4 as illustrated above corresponds to a flow rate of:
0.29 l/sec (for valve size DN15/20/25)
0.99 l/sec (for valve size DN25/32/40).
Accuracy: Greatest of either
±5% of controlled ow rate or ±2% of maximum ow rate.
Flow rate
Setting
Valve size: DN15-DN25 · 1/2”-1” Valve size: DN25-DN40 · 1”-1 1/2”
33-300 kPaD · 4.8-44 psid 33-300 kPaD · 4.8-44 psid
SH.1.1 SH.2.1
l/sec l/hr GPM l/sec l/hr GPM
- - - 0.11 396 1.7 0.5
- - - 0.15 526 2.3 0.6
- - - 0.18 655 2.9 0.7
- - - 0.22 785 3.5 0.8
- - - 0.25 914 4.0 0.9
0.075 270 1.2 0.29 1044 4.6 1.0
0.090 324 1.4 0.34 1224 5.4 1.1
0.105 378 1.7 0.39 1404 6.2 1.2
0.120 432 1.9 0.44 1584 7.0 1.3
0.135 486 2.1 0.49 1764 7.8 1.4
0.15 540 2.4 0.54 1944 8.6 1.5
0.17 598 2.6 0.59 2124 9.4 1.6
0.18 655 2.9 0.64 2304 10.1 1.7
0.20 713 3.1 0.69 2484 10.9 1.8
0.21 770 3.4 0.74 2664 11.7 1.9
0.23 828 3.6 0.79 2844 12.5 2.0
0.25 886 3.9 0.84 3024 13.3 2.1
0.26 943 4.2 0.89 3204 14.1 2.2
0.28 1001 4.4 0.94 3384 14.9 2.3
0.29 1058 4.7 0.99 3564 15.7 2.4
0.31 1116 4.9 1.04 3744 16.5 2.5
0.32 1166 5.1 1.07 3852 17.0 2.6
0.34 1217 5.4 1.10 3960 17.4 2.7
0.35 1267 5.6 1.13 4068 17.9 2.8
0.37 1318 5.8 1.16 4176 18.4 2.9
0.38 1368 6.0 1.19 4284 18.9 3.0
0.39 1418 6.2 1.22 4392 19.3 3.1
0.41 1469 6.5 1.25 4500 19.8 3.2
0.42 1519 6.7 1.28 4608 20.3 3.3
0.44 1570 6.9 1.31 4716 20.8 3.4
0.45 1620 7.1 1.34 4824 21.2 3.5
0.46 1663 7.3 1.37 4932 21.7 3.6
0.47 1706 7.5 1.40 5040 22.2 3.7
0.49 1750 7.7 1.43 5148 22.7 3.8
0.50 1793 7.9 1.46 5256 23.1 3.9
0.51 1836 8.1 1.49 5364 23.6 4.0
0.52 1872 8.2 1.51 5443 24.0 4.1
0.53 1908 8.4 1.53 5522 24.3 4.2
0.54 1944 8.6 1.56 5602 24.7 4.3
0.55 1980 8.7 1.58 5681 25.0 4.4
0.56 2016 8.9 1.60 5760 25.4 4.5
0.57 2059 9.1 1.62 5846 25.7 4.6
0.58 2102 9.3 1.65 5933 26.1 4.7
0.60 2146 9.4 1.67 6019 26.5 4.8
0.61 2189 9.6 1.70 6106 26.9 4.9
0.62 2232 9.8 1.72 6192 27.3 5.0
0.63 2261 10.0 1.74 6271 27.6 5.1
0.64 2290 10.1 1.76 6350 28.0 5.2
0.64 2318 10.2 1.79 6430 28.3 5.3
0.65 2347 10.3 1.81 6509 28.7 5.4
0.66 2376 10.5 1.83 6588 29.0 5.5
0.67 2405 10.6 1.85 6674 29.4 5.6
0.68 2434 10.7 1.88 6761 29.8 5.7
0.68 2462 10.8 1.90 6847 30.1 5.8
0.69 2491 11.0
1.93 6934 30.5 5.9
0.70 2520 11.1 1.95 7020 30.9 6.0
- 3 -
Flow rate setting, SH1 and SH2:
1A95000
Singapore USA
10/2008
FlowCon International assumes no responsibility for mistakes, if any, in any printed material.
FlowCon SH 15-40mm EXTERNALLY ADJUSTABLE
DYNAMIC BALANCING VALVE
- 4 -
Figure 2
DN15/20
E E
C
B
A1
D1 D1
D2 D2
Assembly drawing FlowCon SH:
A1: Valve housing B: Micrometer setting C: Adjustment key D1: P/t plug (2 pcs.) D2: Plug and gasket (2 of each) E1: Union end connections.
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