Flotec IntelliPump FP0S1775A Owner's Manual

OWNER’S MANUAL
INTELLIPUMP
TM
Submersible Utility Pump
NOTICE D’UTILISATION
INTELLIPUMP
MD
Pompe utilité submersibles
INTELLIPUMP
MR
Bomba submergibles de uso general
Installation/Operation/Parts
For further operating, installation, or maintenance assistance:
Call 1-800-365-6832
English . . . . . . . . . . . . . . . Pages 2-5
Installation/Fonctionnement/Pièces
Pour plus de renseignements concernant l’utilisation, l’installation ou l’entretien,
Composer le
1 (800) 365-6832
Français . . . . . . . . . . . . . Pages 6-9
Instalación/Operación/Piezas
Para mayor información sobre el funcionamiento, instalación o mantenimiento de la bomba:
Llame al 1-800-365-6832
Español . . . . . . . . . . .Paginas 10-13
©2007 FP566 (Rev. 8/31/07)
MODEL FP0S1775A
®
P.O. Box 342, Delavan, WI 53115
Phone:
1-800-365-6832
Fax:
1-800-526-3757
E-Mail:
info@flotecwater.com
Web Site:
http://www.flotecwater.com
Safety 2
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
GENERAL SAFETY
Electrically powered utility pumps normally give many years of trouble-free service when correctly installed, maintained, and used. However, unusual circumstances (interruption of power to the pump, dirt/debris, flooding that exceeds the pump’s capacity, electrical or mechani­cal failure in the pump, etc.) may prevent your pump from functioning normally. To prevent possible water damage due to flooding, consult your retailer about a secondary AC pump, a DC backup pump, and/or a high water alarm. See the “Troubleshooting Chart” in this manual for information about common pump problems and remedies. For more information, see your retailer or call Flotec customer service at 1-800-365-6832.
1. Know the pump application, limitations, and poten­tial hazards.
Do not use in explosive atmospheres. Pump water only with this pump. Failure to follow this warning can result in personal injury and/or property damage.
2. Make certain power source conforms to requirements of your equipment.
3. Disconnect power before servicing.
4. Release all pressure within system before servicing any component.
5. Drain all water from system before servicing.
6. Secure discharge line before starting pump. An unse­cured discharge line will whip, possibly causing per­sonal injury and/or property damage.
7. Check hoses for weak or worn condition before each use, making certain all connections are secure.
8. Periodically inspect pump and system components. Keep pump and system free of debris and foreign objects. Perform routine maintenance as required.
9. Provide means of pressure relief on pumps whose dis­charge line can be shut-off or obstructed.
10.Personal Safety: a. Wear safety glasses at all times when working
with pumps.
b. Keep work area clean, uncluttered and properly
lighted – replace all unused tools and equipment. c. Keep visitors at a safe distance from the work area. d. Make workshop child-proof – with padlocks, mas-
ter switches, and by removing starter keys.
11. When wiring an electrically driven pump, follow all electrical and safety codes, as well as most recent National Electrical Code (NEC) and Occupational Safety and Health Act (OSHA).
Pump motor is equipped with an auto­matic resetting thermal protector and may restart unexpectedly.
12. Risk of electric shock. This equipment is
only for use on 115 volt (single phase) and is equipped with an approved 3-conductor cord and 3-prong, grounding-type plug.
To reduce risk of electric shock, be cer­tain that it is connected to properly grounded, grounding-type receptacle.
Where a 2-prong wall receptacle is encountered, it must be replaced with properly grounded 3-prong receptacle installed in accordance with the National Electrical Code and local codes and ordinances.
13.All wiring should be performed by a qualified electrician.
14.Protect electrical cord from sharp objects, hot sur­faces, oil, and chemicals. Avoid kinking cord. Replace or repair damaged or worn cords immediately.
15.Use wire of adequate size to minimize voltage drop at motor. Refer to most recent National Electrical Code.
16.Do not touch an operating motor. Modern motors can operate at high temperatures.
17.The oil-filled motor was not designed for use in
water containing fish. Do not use this pump in water with fish present.
SPECIFICATIONS
Power supply required................................115V, 60 HZ.
Liquid Temp. Range..............................Max. 77°F (25°C)
Operation Position ...............................................Vertical
Individual Branch Circuit Required ....................15 Amp
Operating Depth Beginning min.........................3/4"
(water level) Ending max.............................1/4"
Discharge ...............................................1" NPT (25 mm)
Pump water only with this pump. NOTICE: This unit is not designed as a waterfall or fountain
pump, or for applications involving salt water or brine! Use with waterfalls, fountains, salt water or brine will void warranty.
Do not use where water recirculates. Not designed for use as a swimming pool drainer.
DESCRIPTION
The submersible pump is designed for water removal in home applications. Pump can be used for emergency service and dewatering. Unit is constructed of hi-impact corrosion resistant plastic. Screened inlet prevents large solids from entering pump.
NOTICE: This unit is not designed for applications involv­ing salt water or brine! Use with salt water or brine will void warranty.
PERFORMANCE
GPH (LPH) AT TOTAL FEET (M)
3' 5' 10' 15' 18' 20' 22'
(0.91) (1.52) (3.05) (4.57) (5.49) (6.09) (6.70)
1600 gal 1524 gal 1260 gal 924 gal 648 gal 372 gal 0 gal (6 057 L) (5 769 L) (4 770 L) (3 498 L) (2 453 L) (1 408 L) (0 L)
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Installation / Operation 3
INSTALLATION
Hazardous voltage. Can shock, burn or
cause death. Do not use power cord to lift motor.
Always use handle.
1. Pump should be located and should rest on level solid foundation. Do not suspend pump by means of discharge pipe or power cord. Keep pump inlet screen clear.
2. Thread outlet pipe into pump body carefully to avoid stripping or crossing threads.
a. To install with garden hose, install adapter pro-
vided with pump. NOTICE: To keep friction as low as possible,
hose must be 5/8" or larger. Keep hose as short as possible.
b. To install with rigid pipe, use plastic pipe. Wrap
thread with Teflon tape or use Plasto Joint Stik*. Screw pipe into pump hand tight +1 - 1-1/2 turns.
3. If, in your application, backflow is a problem when the pump stops, prevent it by installing a 1” NPT check valve in the pump discharge.
4. Power Supply: Pump is designed for 115V., 60 HZ. operation and requires an individual branch circuit of 15 amperes or more capacity. It is supplied with a 3-wire cord set with grounding-type plug for use in a 3-wire, grounded outlet. 3 wire extension cord, of at least 14 AWG (2mm2) size is suggested, with larger sizes for runs over 25 ft (7M). For safety, pump should always be electrically grounded to a suitable electrical ground such as a grounded water pipe or a properly grounded metallic raceway, or ground wire system. Do not cut off the round grounding prong.
Risk of sudden starts. Can result in an
electrical shock or the pinching of hands or tools.
The pump motor is equipped with automatic reset­ting thermal protector and may restart unexpectedly. Protector tripping is indication of motor overloading as a result of operating pump at high pressure, exces­sively high or low voltage, inadequate wiring, incor­rect motor connections, or a defective motor or pump.
OPERATION
Risk of electrical shock. Can burn or cause
death. Do not handle pump or pump motor with wet
hands or when standing on wet or damp surface, or in water. Disconnect power from pump before handling, servicing, or attempting to repair pump.
* Lake Chemical Co., Chicago, Illinois
The INTELLIPUMPTMis fully automatic in operation. The “smart” controller starts the pump every 2-1/2 minutes and causes it to run for 5 seconds. If it senses that there is no water to the pump, it stops. If it senses water, it continues to run until the water is pumped down to 1/4" deep, and then it stops. It then goes into a 7-minute quick-detection cycle, starting 4 times the first minute, twice the second minute, and once a minute for the next 5 minutes. If by the last check it has not detect­ed water, it resumes its cycle (running 5 seconds every 2-1/2 minutes) until it senses water again.
NOTICE: When you plug the pump into the wall outlet, it will start and run for 5 seconds. It will then cycle as described above.
If the unit is put in the water and started, interrupting the water flow into the pump during the 5-second water-sens­ing run will cause it to wait 2-1/2 minutes before restarting.
1. The motor is equipped with an automatically reset­ting thermal overload protector. If the motor gets too hot, the overload protector will stop the motor before it is damaged. When the motor has cooled sufficiently, the overload protector will reset itself and the motor will restart.
NOTICE: If the overload protector stops the pump repeatedly, disconnect the power from the pump and check it to find the problem. Low voltage, long exten­sion cords, clogged impeller, too much back pressure in the discharge hose (as when pumping through 50’ (15 M) of coiled hose), or extended running of pump with no load, can all cause overheating.
2. The water being pumped cools the motor, allowing the pump to run continuously at any depth of water above 1/4". However, if the motor overload stops the pump, allow it to cool for one hour before restarting. Motor will not restart before the overload has cooled.
AIRLOCKS
When a pump airlocks, it runs but does not move any water. An airlock will cause the pump to overheat and fail. This pump has an anti-airlock hole in the bottom of the pump body. If you suspect an airlock, unplug the pump, clean out the anti-airlock hole with a paper clip or piece of wire, and restart the pump.
NOTICE: If the outlet of the discharge hose/pipe is submerged you must have a 1/8" hole in the discharge hose/pipe to prevent airlock. This hole must be open to air.
NOTICE: If you move the pump or the pump airlocks, be sure to drain the hose before trying to restart the pump.
Repair Parts / Troubleshooting 4
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
TROUBLESHOOTING
Risk of electrical shock and sudden start.
Disconnect electrical power to pump before attempting to troubleshoot or work on it.
REPAIR PARTS
3rd
Anti-Airlock Hole
Tighten 1st
Orient Part Number with Anti-Airlock Hole as shown
2nd
Key Part Description Qty. Part No.
1 Screen 1 PS8-6P 2 Shield 1 PS70-3P 3 Impeller 1 PS5-25P 4 Motor 1 ** 5 Power Cord 1 PS117-51-TSU
Garden Hose Adapter 1 FT0013-43
NOTICE: To purchase a check valve, call Customer Service at 1-800-365-6832 and order part number PW73-63.
** If motor fails, replace entire pump.
• Not Illustrated.
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Pump won’t Blown fuse If blown, replace with fuse of proper size start or run
Low line voltage If voltage under recommended minimum, check size of wiring
from main switch on property. If OK, contact power company. Defective motor Replace pump Impeller Remove screen, locate source of binding
Pump operates Low line voltage Use only 14 gauge or larger extension cords. Use short extension cords but delivers little when necessary or no water
Something caught in impeller Clean out impeller Small diameter garden hose Use larger diameter garden hose or 1" flexible pipe. Eliminate any
or long discharge line excess hose. Short hoses work best Check valve installed without Drill a 1/16" - 1/8" (1.6 - 3.2 mm) dia. hole between pump
vent hole discharge & check valve Air lock Turn off pump for a few seconds, clean out anti-airlock hole and restart pump Coils or bends in hose Straighten hose
Assemble Screen and Shield as shown.
5
4
Anti-Airlock Hole
3
2
1
5125 0905
Warranty 5
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
ATTACH ORIGINAL RECEIPT HERE FOR WARRANTY CONSIDERATION.
FLOTEC warrants to the original consumer purchaser (“Purchaser”) of its products that they are free from defects in material or workmanship.
If within twelve (12) months from the date of the original consumer purchase any such product shall prove to be defec­tive, it shall be repaired or replaced at FLOTEC’s option, subject to the terms and conditions set forth below.Your origi­nal receipt of purchase is required to determine warranty eligibility.
Exceptions to the Twelve (12) Month Warranty
Product Warranty Period
Drill Pump, Pitcher Pump,
90 days
In-line Water Filter Cartridge 1/3 HP Submersible Sump Pumps
I
NTELLIPUMP (Model FP0S1775A) 2 Years
Back-up Sump Pump System (Model FP2800DCC) 4" Submersible Well Pumps
1/2 HP Submersible Sump Pumps 3 Years Models FPSC2200A-10 and FPSC2250A-10
Pre-Charge Water System Tank
5 Years
Models FPSC3200A-10 and FPSC3250A-10 Floodmate
®
7000 (Model FP0S6000A)
Ironmate
®
(Model FPSC4550A) Sewage Ejector (Model FPSE3601A) Lifetime Pedestal Sump Pump (Model FPPSS5000) Utility Pump (Model FPSC1725X) Submersible Sump Pump (Model FPSC4550A-10)
General Terms and Conditions
Purchaser must pay all labor and shipping charges necessary to replace product covered by this warranty. This warranty shall not apply to acts of God, nor shall it apply to products which, in the sole judgement of FLOTEC, have been subject to negligence, abuse, accident, misapplication, tampering, alteration; nor due to improper installation, operation, mainte­nance or storage; nor to other than normal application, use or service, including but not limited to, operational failures caused by corrosion, rust or other foreign materials in the system, or operation at pressures in excess of recommended maximums.
Requests for service under this warranty shall be made by returning the defective product to the Retail outlet or to FLOTEC as soon as possible after the discovery of any alleged defect. FLOTEC will subsequently take corrective action as promptly as reasonably possible. No requests for service under this warranty will be accepted if received more than 30 days after the term of the warranty.
This warranty sets forth FLOTEC’s sole obligation and purchaser’s exclusive remedy for defective products. FLOTEC SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHAT-
SOEVER. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES.
IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE DURATION OF THE APPLICA­BLE EXPRESS WARRANTIES PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you.This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
FLOTEC • P.O. Box 342 • Delavan, WI U.S.A. 53115
Phone: 1-800-365-6832 • Fax: 1-800-526-3757
E-Mail: info@flotecwater.com • Web Site: http://www.flotecwater.com
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