Flotec FPZS50RP Owner's Manual

OWNER’S MANUAL
Easy Sump™
NOTICE D’UTILISATION
Easy Sump™
MANUAL DEL USUARIO
Easy Sump™
Installation/Operation/Parts
For further operating, installation, or maintenance assistance:
Call 1-800-365-6832
English ....................... Pages 2-7
Installation/Fonctionnement/Pièces
Pour plus de renseignements concernant l’utilisation, l’installation ou l’entretien,
Composer le 1 (800) 365-6832
Français ................. Pages 8-12
Instalación/Operación/Piezas
Para mayor información sobre el funcionamiento, instalación o mantenimiento de la bomba:
Llame al 1-800-365-6832
Español .................Paginas 13-19
293 Wright Street, Delavan, WI 53115
Phone: 1-800-365-6832 Fax: 1-800-526-3757 flotecwater.com
© 2014 Pentair All Rights Reserved. FP886 (01/20/2014)
FPZS50RP
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Safety 2
Im portant Safety
Instructions
SAVE THESE INSTRUCTIONS - This manual contains important instructions that should be followed during installation, operation, and maintenance of the product.
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury!
indicates a hazard which, if not avoided,
will result in death or serious injury.
indicates a hazard which, if not avoided,
could result in death or serious injury.
indicates a hazard which, if not avoided,
could result in minor or moderate injury. NOTICE addresses practices not related to
personalinjury. Carefully read and follow all safety instructions in this
manual and on pump. Keep safety labels in good condition. Replace missing
or damaged safety labels.
California Proposition 65 Warning
This product contains chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
1. Know the pump application, limitations, and potential
hazards.
2. Do not use in water with fish present. If any oil leaks
out of the motor it can kill fish.
3. Disconnect power before servicing.
4. Release all pressure within system before servicing
any component.
5. Drain all water from system before servicing.
6. Secure discharge line before starting pump. An
unsecured discharge line will whip, possibly causing personal injury and/or property damage.
7. Check hoses for weak or worn condition before each
use, making certain that all connections are secure.
8. Periodically inspect sump, pump and system
components. Keep free of debris and foreign objects. Perform routine maintenance as required.
9. Provide means of pressure relief for pumps whose
discharge line can be shut-off or obstructed.
10. Personal Safety: a. Wear safety glasses at all times when working with
pumps.
b. Keep work area clean, uncluttered and properly
lighted – replace all unused tools and equipment. c. Keep visitors at a safe distance from work area. d. Make workshop child-proof – with padlocks, master
switches, and by removing starter keys.
11. When wiring an electrically driven pump, follow all electrical and safety codes that apply.
12. This equipment is only for use on 115 volt (single phase) and is equipped with an approved 3-conductor cord and 3-prong, grounding-type plug.
Risk of electric shock. Can shock, burn or kill. This pump has not been investigated for use in swimming pool areas. Pump is supplied with a grounding conductor and grounding-type attachment plug. Be sure it is connected only to a properly grounded grounding-type receptacle.
Where a 2-prong wall receptacle is encountered, it must be replaced with properly grounded 3-prong receptacle installed in accordance with codes and ordinances that apply.
13. All wiring should be performed by a qualified
electrician.
14. Make certain power source conforms to requirements
of your equipment.
15. Protect electrical cord from sharp objects, hot
surfaces, oil, and chemicals. Avoid kinking cord. Replace or repair damaged or worn cords immediately.
16.
Do not touch an operating motor. Modern motors can
operate at high temperatures.
17. Do not handle pump or pump motor with wet hands
or when standing on wet or damp surface, or in water.
Risk of electric shock. Can shock, burn or kill. If your basement has water or moisture on floor, do not walk on wet area until all power has been turned off. If shut-off box is in basement, call electric company or hydro authority to shut-off service to house, or call your local fire department for instructions. Remove pump and repair or re place. Failure to follow this warning can result in fatal electrical shock.
Do not lift pump by power cord.
GPH (LPH) at total feet (m) of lift
Series HP
5
(1.5m)
10
(3m)
15
(4.6m)
20
(6.1)
No flow
at height
shown below
Capacity Gallons(L)/Hour
FPZS50RP 1/2
3660
(13855)
3000
(11356)
2160
(8176)
960
(3634)
22 ft
(6.7m)
Series HP
Motor
Full
Load
Amps
Branch
Circuit Req.
(Amps)
Switch Setting in inches
(cm)
On Off
FPZS50RP 1/2 4.1 15 7.5 (19.1) 3 (7.6)
Performance
Electrical & Switch Specifications
Float Switch Installation
Models equipped with vertical switches require some assembly.
Installation
The Easy Sump is pre-plumbed up to the check valve. The system includes the pump, PVC pipe, check valve and vertical float switch.
Needed:
Screwdriver, tape measure, hacksaw, cable ties
1. Unplug existing sump pump and place power cord and piggyback switch out of the way of work and water.
2. Measure height of Easy Sump from base to top of check valve. Subtract 3/4”. Drop the tape measure into the bottom of sump pit and mark the cut line on the discharge pipe (3/4” less than total height of Easy Sump from base to top of check valve).
3. Use hacksaw to cut horizontally along cut line completely through pipe. NOTICE Depending on where your current check valve is located, there may be excess water. Let the water drain/drip into the sump pit.
4. Remove old sump from sump pit. NOTICE Remove all sand, clay, and gravel before installing.
5. Place Easy Sump into sump pit. Make sure vertical float switch can operate freely inside sump pit.
6. Run power cord and piggyback switch up through the correct hole in sump pit cover.
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Specifications . Installation 3
Specifications
Power supply required...................................115V, 60 HZ.
Liquid Temp. Range..........................32°F to 70°F(0°-21°C)
Individual Branch Circuit Required (min.).............15 Amps
Discharge:
Check valve..................................1-1/4” Slip/1-1/2” Slip
NOTICE Do not reduce size of discharge pipe or hose below 1-1/4” diameter. If discharge is too small, pump will overheat and fail prematurely.
This pump is designed for use in a residential sump only. Only pump water with this pump.
NOTICE This unit is not designed as a waterfall or fountain pump, or for applications involving salt water or brine! Use with waterfalls, fountains, salt water or brine will void warranty. Do not use where water recirculates.
Not designed for use as a swimming pool drainer.
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
7. Once the Easy Sump is firmly seated in the base of the pit, connect the check valve to the existing discharge pipe and clamp it securely.
8. Secure power cord and piggyback switch high up and around pipe with a cable tie. Plug the pump into a standard household 15 amp outlet. NOTICE The circuit should be dedicated to the sump pump exclusively. Remember: Do no handle the pump whole it is plugged in; whether it is running or not.
9. To check the pump’s operation, fill the sump pit with water until the pump starts. Let it run until it is pumped down the sump then stop. Once you’re satisfied that the pump is operating properly, replace the sump pit cover.
Operation
Risk of electric shock. Can shock, burn or kill. Do not handle a pump or pump motor with wet hands or when standing on wet or damp surface, or in water.
1. Shaft seal depends on water for lubrication. Do not
operate pump unless it is submerged in water as seal may be damaged if allowed to run dry.
2. Motor is equipped with automatic reset thermal
protector. If temperature in motor should rise, switch will cut off all power before damage can be done to motor. When motor has cooled, switch will reset automatically and restart motor. If protector trips repeatedly, pump should be removed and checked. Low voltage, long extension cords, clogged impeller, very low head or lift, or a plugged or frozen discharge pipe, etc., could cause cycling.
3. Pump will not remove all water. If operating a pump
manually and suddenly no water comes out of the discharge hose, shut off the unit immediately. The unit has broken prime due to a very low water level.
Risk of electric shock. Can shock, burn or kill. Before attempting to check why unit has stopped operating, disconnect power from unit.
Installation Operation 4
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Repair Parts 5
**If motor fails, replace entire pump.
• Purchase locally
Ref Description Qty FPZS50RP
1 Power Cord Assembly 1 PS117-54-TSU
2 Vertical Float Switch Assembly 1 FPS17-66
3 Screw #8-32 x 7/8” 4
4 Motor 1 **
5 Upper Volute 1 PS1-327
6 Screw #8-32 x 1/2” 5
7 Impeller 1 PS1-286
8 Lower Volute 1 PS1-326
9 Screw #8 x 5/8” coarse thread “Sheet/Metal Screw” 6
10 Check Valve 1 FP0026-10
PLASTIC SERIES
1
2
3
4
5
6
7
8
9
10
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Troubleshooting 6
Symptom Possible Cause(s) Corrective Action
Pump won’t start or run.
Pump is not plugged in. Check and see if pump is plugged into a proper outlet. Blown fuse. If blown, replace with fuse of proper size.
Low line voltage
If voltage under recommended minimum, check size of wiring from main switch on property. If OK, contact
power company or hydro authority. Defective motor. Replace pump. Defective float switch. Replace float switch.
Impeller
If impeller won’t turn, remove lower pump body and
locate source of binding. Float obstructed Remove obstruction.
Pump starts and stops too often.
Backflow of water from piping Install or replace check-valve. Faulty float switch Replace float switch.
Pump won’t shut off
Defective float switch Replace float switch. Restricted discharge (obstacle or ice in piping)
Remove pump and clean pump and piping.
Float obstructed Remove obstruction.
Restricted intake screen
Remove the pump and clean the intake screen and the
impeller.
Pump operates but delivers little or no water
Low line voltage
If voltage under recommended minimum, check size
of wiring from main switch on property. If OK, contact
power company or hydro authority. Something caught in impeller Remove the pump and clean out the impeller. Worn or defective parts or plugged impeller
Clean impeller if plugged; otherwise replace pump.
Check valve installed without vent hole.
Drill a 1/16” - 1/8” (1.6mm-3.2mm) dia. hole between
pump discharge & check valve (1-2” above where the
discharge pipe screws into the pump discharge and
below the waterline). Restricted intake screen Remove the pump and clean out the intake screen. Check valve is installed either backward or upside down
Be sure check valve is installed correctly.
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