Flotec FP 7K, VIP 130/6, VIP 180/7 User Manual

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Dear client,

Congratulations on your purchase of this FLOTEC product. Like all FLOTEC products, it has been developed with the help of the latest technologies and manufactured with the most advanced electrical/electronic parts.

Take the time to read the instructions carefully before using this appliance.

Thank you!

Contents

Ch. 1 Features ..........................................................................................

Ch. 2 Limitations .......................................................................................

Ch. 3 Installation .......................................................................................

Ch. 4 Electric Connection - Start-up .........................................................

Ch. 5 Maintenance and troubleshooting ...................................................

Appendix Figures ............................................................................................

Warnings for the safety of individuals and objects. Carefully follow the instructions marked with the following symbols.

GB GB 2

GB 3

GB pg. 73

DANGER

Electric shock risk

DANGER

WARNING

Keep the technical equipment out of the reach of children!

Warns that the failure to follow the directions given may cause electric shock.

Warns that the failure to follow the directions given could cause serious risk to individuals or objects.

This sign warns the operator that the failure to follow an instruction may damage the pump and/or the system.

Ch. 1 Features

WARNING: Read this manual carefully before installing this pump. This sign warns the operator that the failure to follow an instruction may damage the pump and/or the system.

Carefully store this manual. If problems arise, contact the Customer Assistance Service. Please verify that the pump has been used correctly and that the cause of the problem is not imputable to its operation.

Every electropump is carefully tested and packed during its assembly.

On receiving the pump, check that the pump has not been damaged during transportation. If the pump is damaged, immediately inform the dealer within 8 days from the date of purchase.

Ch. 2 Limitations

FLOTEC VIP/FP series electropumps can be used to drain rain water, infiltration water, domestic waste water and to

remove water from flooded rooms in emergency conditions. The pump can be completely or partially submersed and used to transfer clean or moderately dirty fluids.

WARNING

The pump cannot be used for sea water and inflammable, corrosive, explosive or dangerous liquids.

Verify that the electropump never runs without liquids.

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Technical Data FP 7K VIP 130/6

Mains voltage / frequency 230 V ~ 50 Hz 230 V ~ 50 Hz Absorbed power 250 Watt 320 Watt Type of protection / Insulation class IP X8 IP X8 Suction fitting 41,90 mm (1"1/4M) 41,90 mm (1"1/4M) Maximum flow rate 7.800 l/h 7.800 l/h Maximum head 6 m 6 m Maximum depth of immersion 7 m 7 m Power cable 10 m H05 RNF 10 m H05 RNF Weight 3,8 Kg 3,9 Kg Maximum dimension of pumped solid particles 6 mm 6 mm Maximum temperature of the pumped fluid 35° C 35° C Maximum number of starts per hour, uniformly distributed 30 30 Minimum priming level (A)* 100 mm 100 mm Minimum suction level (B)* 20 mm 20 mm Connection level (C)* 330 mm 330 mm Stop level (D)* 150 mm 150 mm

Technical Data VIP 180/7

Mains voltage / frequency 230 V ~ 50 Hz Absorbed power 370 Watt Type of protection / Insulation class IP X8 Suction fitting 41,90 mm (1"1/4M) Maximum flow rate 10.800 l/h Maximum head 7 m Maximum depth of immersion 7 m Power cable 10 m H05 RNF Weight 4,2 Kg Maximum dimension of pumped solid particles 6 mm Maximum temperature of the pumped fluid 35° C Maximum number of starts per hour, uniformly distributed 30 Minimum priming level (A)* 100 mm Minimum suction level (B)* 20 mm Connection level (C)* 330 mm Stop level (D)* 150 mm Sound pressure level (Lpa) equal to or less than 70 dB(A)

Sound emission values obtained in conformity with the EN 12639 standard (*) These data refer to Fig. 1. Measurements are expressed in millimetres. The minimum priming level corresponds to a condition in which the delivery mouth is completely submersed. (See Fig. 1 - Reference A)

The pumps of this series are not suitable for table fountains or aquariums. If these pumps are used in continuous mode for ponds with fish, it is necessary to check them at regular intervals of 6 months (if the water contains aggressive substances). It is also advisable to check the maximum dimension of particles recommended for the pump and take the necessary measures to prevent the fish from being sucked into the pump.

Ch. 3 Installation (see Fig. 1)

DANGER

Electric shock risk

DANGER

Use the handle provided to transport or lift the pump. To use the pump in permanent installations with rigid pipes, to install a check valve to avoid the fluid being re-circulated once the pump is stopped. The installation of a quick closing fitting in a convenient position facilitates cleaning and maintenance operations.

To prevent possible injuries to people, avoid inserting hands into the mouth of the pump if this is connected to the mains.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

When installing, please ensure electropump is disconnected from electrical supply. Pumps in this series are not suitable for use in a swimming pool and the relevant cleaning and servicing operations.

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The dimensions of the collection container should reduce to the minimum the number of starts per hour (see LIMITATIONS - Technical data). To use the pump for temporary applications, install a flexible pipe and connect it to the pump using a pipe holder. To immerse the pump, use a rope and fix it to the handle. The automatic FLOTEC VIP/FP model is equipped with a pre-set float switch (See fig.1) please increase or decrease the free piece of float switch cable by making it sliding through the proper seat on the handlebar, when modifyng the rating of float switch. There can be particular requirements for pumps used in or next to pools, garden ponds or similar places.

WARNING

The pumps used in ponds, small lakes, fountains or similar installations or close to them should have a cut-out switch. Contact a specialised electrician.

Pump anchorage

Use the slots on the filter cap (see Fig. 2, pos. 1) to anchor the pump. Then, remove the inserts from the filter cap. It is also possible to insert 3 screws in the widest section of the slots (see Fig. 2, pos. 2) and turn the filter cap counterclockwise so that the screws keep the cap in place in the narrowest section of the slots (Fig. 2, pos. 3). After fixing the filter cap, it is necessary to insert the pump in the related guides (see Fig. 3, pos. 4) and turn it counterclockwise to fix it in place (Fig. 5).

Verify that the floating switch stops the pump as soon as the minimum level is reached.

Make sure that the floating switch is free to move.

(see also Fig. 7 and 8)

Ch. 4 Electric Connection - Start-up

WARNING

DANGER

Electric shock risk

Verify that the voltage and frequency of the electropump shown on the nameplate correspond to those available on the mains.

The installer must make sure that the electric system is grounded in accordance with the law in force.

DANGER

Electric shock risk

Instructions for a safe pump start

The power cable should have a minimum section equivalent to that of H05 RN-F. To be able to use the pump outdoors, it is necessary to use cable with a length of 10 m. The plug and connections should be protected by water splashes. Before using the pump, always inspect it visually (especially power cable and plug). Do not use the pump if it is damaged. If the pump is damaged, have it inspected by the specialised assistance service only. Make sure that electric connections are protected from inundation. Protect the plug and the power cable from heat, oil or sharp edges.

DANGER

Electric shock risk

Grounding

The plug of the power cable has a double grounding contact, so that grounding can be performed by simply inserting the plug.

Overload protection FLOTEC VIP/FP series pumps have a built-in thermal protection switch. The pump stops if an overload condition

occurs. The motor restarts automatically after it has cooled down (see point 4 of the Troubleshooting section for information on causes and corrective actions).

Make sure that the electric system has a high-sensitivity circuit breaker

The power cable must be replaced by qualified personnel only.

Ä =30 mA (DIN VDE 0100T739).

To start the pump, insert the plug in a 230 V alternate current socket.

ATTENTION: the pump runs as soon as the floating switch reaches the start-up level.

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Ch. 5 Maintenance and troubleshooting

In ordinary conditions, FLOTEC VIP/FP series electropumps do not require any maintenance. It may be necessary to clean the hydraulics or replace the impeller.

DANGER

Electric shock

Make sure the machine is disconnected from electric power supply, before performing maintenance operation.

risk

Hydraulics cleaning VIP (see Fig. 3, Fig. 4, Fig. 5, Fig. 6)

Disassembly of the filter cap: disassemble the filter cap only after removing the safety screw (See Fig. 3, pos. 6). Keep the pump motionless and turn the filter cap clockwise looking at the pump from the bottom. To assemble the filter cap, turn it counterclockwise (see Fig. 4). If the filter cap is fixed on the base with screws, turn the pump clockwise in the direction of the handle to disassemble it (See Fig. 5).

Disassembly of the diffuser filter VIP

Disassembly of the diffuser filter: disassemble the diffuser filter only after removing the safety screw (See Fig. 3, pos. 5). Keep the pump motionless and turn the diffuser filter clockwise looking at the pump from the bottom. To reassemble the diffuser filter, lubricate the O-ring with water and turn the filter counterclockwise (see Fig. 6).

Pump storage instructions

Store the pump in a dry place and protect it from frost.

PROBLEM POSSIBLE CAUSE REMEDY

1) THE ELECTROPUMP DOES NOT PUMP WATER, THE MOTOR DOES NOT RUN

1) No electricity.

2) Plug inserted incorrectly.

2) Verify that voltage is present and that the plug is correctly inserted.

3) Enabled safety switch.

3) Reset the safety switch.If the safety switch is once more enabled, contact a specialised electrician.

2) THE PUMP DOES NOT SUPPLY WATER BUT THE MOTOR IS RUNNING

3) THE PUMP SUPPLIES A LIMITED AMOUNT OF WATER

4) INTERMITTENT OPERATION

4) Blocked impeller.

5) Damaged motor or condenser.

1) Obstructed suction grid.

2) Blocked check valve.

3) Air in impeller body (air bubbles).

1) Partially obstructed suction grid.

2) Obstructed pipe.

3) Worn impeller.

1) Solid particles prevent the free rotation of the impeller.

2) The temperature of the fluid is too high.

3) Voltage out of range.

4) The fluid is too dense.

4) Remove possible obstructions from the impeller.

5) Contact the Customer Assistance Service.

1) Clean the grid.

2) Clean or replace the valve.

3) Perform several start-ups in order to

remove all the air.

1) Clean the grid.

2) Remove the obstructions

3) Contact the Customer Assistance Service.

1) Remove the foreign particles.

3) Supply the pump in accordance with

nameplate data.

4) Dilute the pumped fluid.

5) Faulty motor

5) Contact the Customer Assistance Service.