Flotec Easy Sump FPRP3250C Owner's Manual

OWNER’S MANUAL
Easy Sump™
NOTICE D’UTILISATION
Easy Sump™
MANUAL DEL USUARIO
Easy Sump™
Installation/Operation/Parts
For further operating, installation, or maintenance assistance:
Call 1-800-365-6832
English ...................... Pages 2-7
Installation/Fonctionnement/Pièces
Pour plus de renseignements concernant l’utilisation, l’installation ou l’entretien,
Composer le
1 (800) 365-6832
Français ................. Pages 8-12
Instalación/Operación/Piezas
Para mayor información sobre el funcionamiento, instalación o mantenimiento de la bomba:
Llame al 1-800-365-6832
Español ...............Paginas 13-19
© 2010 FP884 (9/17/10)
FPRP3250C
For emergency flooding situations, see instructions, page 3.
Pour le pompage d’urgence en cas d’inondation,
voir les instructions à la page 3.
Para situaciones de emergencia en caso de inundación,
consulte las instrucciones en la página 3.
293 Wright Street, Delavan,WI 53115
Phone:
1-800-365-6832
Fax:
1-800-526-3757
Web Site:
flotecwater.com
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Specifications and Safety 2
DESCRIPTION
This Easy Sump™ is designed for home sumps. Unit is equipped with a 3-prong grounding-type power cord. Shaded-pole motor is oil filled and sealed for cooler running. Sleeve bearings on motor shaft never need lubrication. Automatic reset thermal protection. Not designed for use as a swimming pool drainer.
SPECIFICATIONS
Power supply required ...........................115V, 60 HZ.
Liquid Temp. Range ................32°F to 70°F(0°-21°C)
Individual Branch Circuit Required (min.) ....15 Amps
Discharge:
Check Valve.......................1-1/4" slip / 1-1/2" slip
Hose............................................................1-1/4"
NOTICE: Do not reduce size of discharge pipe or hose below 1-1/4” diameter. If discharge is too small, pump will overheat and fail prematurely.
NOTICE: This unit is not designed as a waterfall or fountain pump, or for applications involving salt water or brine! Use with waterfalls, fountains, salt water or brine will void warranty.
Pump water only with this pump.
Do not use where water recirculates. Not designed for use as a swimming pool drainer.
Risk of electrical shock. Do not handle or plug in pump or pump motor with wet hands or when standing on wet or damp surface or in water.
PERFORMANCE
ELECTRICAL & SWITCH SPECIFICATIONS
GENERAL SAFETY INFORMATION
Electrically powered sump pumps normally give many years of trouble-free service when correctly installed, maintained, and used. However, unusual circumstances (interruption of power to the pump, dirt/debris in the sump, flooding that exceeds the pump’s capacity, electrical or mechanical failure in the pump, etc.) may prevent your pump from functioning normally. To prevent possible water
damage due to flooding, consult your retailer about a secondary AC sump pump, a DC backup sump pump, and/or a high water alarm. See the “Troubleshooting Chart” in this manual for information about common sump pump problems and remedies. For more information, see your retailer or call customer service at 1-800-365-6832.
1. Know the pump application, limitations, and potential hazards.
2. Do not use this pump in water with fish present. If
any oil leaks out of the motor it can kill fish.
3. Disconnect power before servicing.
4. Release all pressure within system before servicing any component.
5. Drain all water from system before servicing.
6. Secure discharge line before starting pump. An unsecured discharge line will whip, possibly causing personal injury and/or property damage.
7. Check hoses for weak or worn condition before each use, making certain that all connections are secure.
8. Periodically inspect sump, pump and system components. Keep free of debris and foreign objects. Perform routine maintenance as required.
9. Provide means of pressure relief for pumps whose discharge line can be shut-off or obstructed.
10. Personal Safety: a. Do not plug in or otherwise handle with wet
hands or when standing on wet or damp surface, or in water.
b. Wear safety glasses at all times when working
with pumps.
c. Keep work area clean, uncluttered and
properly lighted – replace all unused tools and equipment.
d. Keep visitors at a safe distance from work
area.
e. Make workshop child-proof – with padlocks,
master switches, and by removing starter keys.
11. When wiring an electrically driven pump, follow all electrical and safety codes that apply.
12. This equipment is only for use on 115 volt
(single phase) and is equipped with an approved 3-conductor cord and 3-prong, grounding-type plug.
TOTAL FEET (M) OF LIFT
51015
Series HP (1.5m) (3m) (4.6m)
CAPACITY GALLONS(L)/HOUR
FPRP3250C 1/2
3200 2700 2000 24 Ft.
(12 113) (10 220) (7 571) (7.3M)
No flow
at height
shown
below
Individual
Motor Branch *Switch Setting
Full Load Circuit in inches (mm)
Series HP Amps Req.(Amps) On Off
FPRP3250C 1/2 5.5 15 8"(203) 3.5"(89)
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Installation 3
To reduce risk of electric
shock, pull plug before servicing. This pump has not been investigated for use in swimming pool areas. Pump is supplied with a grounding conductor and grounding-type attachment plug. Be sure it is connected only to a properly grounded grounding-type receptacle.
Where a 2-prong wall receptacle is encountered, it must be replaced with properly grounded 3-prong receptacle installed in accordance with codes and ordinances that apply.
13. All wiring should be performed by a qualified electrician.
14. Make certain power source conforms to requirements of your equipment.
15. Protect electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking cord. Replace or repair damaged or worn cords immediately.
16. Do not touch an operating motor. Modern motors can operate at high temperatures.
17. Do not handle pump or pump motor with wet hands or when standing on wet or damp surface, or in water.
Hazardous voltage can shock,
burn or kill. If your basement has water or moisture on floor, do not walk on wet area until all power has been turned off. If shut-off box is in basement, call electric company or hydro authority to shut-off service to house, or call your local fire department for instructions. Remove pump and repair or replace. Failure to follow this warning can result in fatal electrical shock.
Do not lift pump by power cord.
FOR EMERGENCY FLOODING SITUATIONS
Hazardous voltage. Can shock, burn or kill. If your basement has water or moisture on floor, do not walk on wet area until all power has been turned off. If shut-off box is in
basement, call electric company or hydro authority to shut-off service to house, or call your local fire department for instructions. Remove pump and repair or replace. Failure to follow this warning can result in fatal electrical shock.
1. Install the adapter and hose barb in the pump’s
check valve. Install the hose on the adapter and clamp it.
2. Lift the cord and tape it to the pump’s discharge
pipe. Plug the pump and switch into a UL and/or CSA approved type SJTW water resistant 3-prong grounding-type extension cord. The
cord must be at least #14 AWG and not more than 100 feet long. Plugs and extension cord must be kept out of the water.
3. Remove the old pump from the sump and set it aside.
4. Lower the pump into the sump. Make sure the power cord is long enough that the plug is out of the water when the pump is running.
5. Run the hose out of the flooded area to an adequate drain area.
6. Risk of electrical shock.
Go to a dry area, remove wet shoes and change wet clothing. WHEN YOU ARE DRY, plug the extension cord into a grounded electrical outlet (with a GFCI, if possible). DO NOT STAND IN WATER TO PLUG IN THE PUMP.
7. National Electrical Code (NEC) and Canadian Electrical Code (CEC) requirements prohibit the use of an extension cord with this pump in a permanent installation. As soon as possible, remove the extension cord and reinstall the pump as a permanent replacement pump whose power cord connects directly into a properly grounded grounding-type receptacle. Install the pump in accordance with the instructions, and in accordance with all codes and ordinances that apply.
8. Monitor the pump’s operation. The pump will automatically stop when the water level has receded to the OFF point of the switch.
NOTE: The use of an extension cord is not CSA approved with this pump.
INSTALLATION
1. Install pump in sump pit with minimum diameter of 10" (254mm). Sump depth should be 10” (254mm). Construct sump pit of tile, concrete, steel or plastic. Check local codes for approved materials and for proper installation.
2. Install pump in pit so that switch operating mechanism has maximum possible clearance.
3. Pump should not be installed on clay, earth or sand surfaces. Clean sump pit of small stones and gravel which could clog pump. Keep pump inlet screen clear.
NOTICE: Do not use ordinary pipe joint compound on plastic pipe. Pipe joint compound can attack plastics.
Risk of flooding. If the
flexible discharge hose is used, make sure pump is secured in sump to prevent movement. Failure to secure pump may allow pump movement, switch interference and prevent pump from starting or stopping.
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
4. Power Supply: Pump is designed for 115 V., 60 Hz., operation and requires a minimum 15 amp individual branch circuit. Both pump and switch are supplied with 3-wire cord sets with grounding-type plugs. Switch plug is inserted directly into outlet and pump plug inserts into opposite end of switch plug.
Pump should always be
electrically grounded to a suitable electrical ground such as a grounded water pipe or a properly grounded metallic raceway, or ground wire system. Do not cut off round ground pin.
5. If pump discharge line is exposed to outside sub­freezing atmosphere, portion of line exposed must be installed so any water remaining in pipe will drain to the outfall by gravity. Failure to do this can cause water trapped in discharge to freeze which could result in damage to pump.
6. After piping, check valve and float switch have been installed, the unit is ready for operation.
7. Check the pump operation by filling sump with water and observing pump operation through one complete cycle. For switch settings see the Electrical and Switch Specifications chart on Page 2.
Failure to make this
operational check may lead to improper operation, premature failure, and flooding.
OPERATION
Risk of electric shock. Do not
handle a pump or pump motor with wet hands or when standing on wet or damp surface, or in water.
1. Shaft seal depends on water for lubrication. Do not operate pump unless it is submerged in water as seal may be damaged if allowed to run dry.
2. Motor is equipped with automatic reset thermal protector. If temperature in motor should rise unduly, switch will cut off all power before
Operation 4
2
Slip the float and then the rod stop onto the rod past the nib.
1
Mount the bracket on the switch housing.
4
Attach the switch to the discharge pipe as shown. The bottom of the bracket should be 7-1/4” above the top of the volute for correct on/off points (see below).
Vertical Switch Replacement
Rod
Rod Stop
Float
Bracket
Bracket Mounting Screws
Switch Housing
Pin
3
Insert the rod assembly up into the switch housing and lock into place with the pin.
NOTICE: Be sure the pin holds the rod in the switch housing or the pump will not shut off.
7-1/4”
NOTICE: See instructions included with replacement switch, Part Number FPS17-66.
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Operation / Troubleshooting 5
SYMPTOM PROBABLE CAUSE(S) CORRECTIVE ACTION
Pump won’t start or run. Pump is not plugged in. Check and see if pump is plugged in to a proper outlet.
Blown fuse or tripped breaker. If blown, replace with fuse of proper size. If tripped, reset
breaker.
Low line voltage. If voltage under recommended minimum, check size of wiring
from main switch on property. If OK, contact power company
or hydro authority. Defective motor. Replace pump. Defective float switch. Replace float switch. Impeller. If impeller won’t turn, remove lower pump body and locate
source of binding. Float obstructed. Remove obstruction.
Pump starts and stops Backflow of water from piping. Install or replace check-valve. too often.
Faulty float switch. Replace float switch.
Pump won’t shut off. Defective float switch. Replace float switch.
Restricted discharge Remove pump and clean pump and piping. (obstacle or ice in piping).
Float obstructed. Remove obstruction. Restricted intake screen. Remove the pump and clean the intake screen and the
impeller.
Pump operates but Low line voltage. If voltage under recommended minimum, check size of wiring delivers little or no water. from main switch on property. If OK, contact power company
or hydro authority. Something caught in impeller. Remove the pump and clean out the impeller. Worn or defective parts or Clean impeller if plugged; otherwise replace pump.
plugged impeller. Vent hole plugged. Use a nail or paperclip to open vent hole in discharge pipe.
Restricted intake screen. Remove the pump and clean out the intake screen. Check valve is installed either Be sure check valve is installed correctly.
backward or upside down.
TROUBLESHOOTING CHART
damage can be done to motor. When motor has cooled sufficiently, switch will reset automatically and restart motor. If protector trips repeatedly, pump should be removed and checked as to cause of difficulty. Low voltage, long extension cords, clogged impeller, very low head or lift, or a plugged or frozen discharge pipe, etc., could cause cycling.
3. Pump will not remove all water. If operating a pump manually, and suddenly no water comes
out of the discharge hose, shut off the unit immediately. The water level is probably very low and the unit is no longer primed.
Risk of electric shock. Before
attempting to check why unit has stopped operating, disconnect power from unit.
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Repair Parts 6
7
6
5
4
2
1
3
10
11
12
8
13
9
6131 1209
**If motor fails, replace entire pump. † Standard hardware item; purchase locally.
• Not illustrated
Key No. Part Description Qty.
1 Power Cord Assembly 1 PS117-54-TSU 2 Motor 1 ** 3 Volute (Upper) 1 PS1-31P 4 Screw, #8-32x5/8” Phillips Pan Head 4 † 5 Impeller 1 RP0000911A 6 Volute (Lower) 1 PS1-30P 7 Screw, #8-16x1/2” Lg. Pan Head 7 † 8 1-1/4” NPT x 1-1/4” Slip Adapter 1
9 Switch Clamp 1 † 10 Vertical Float Switch Assembly (includes Key No. 9) 1 FPS17-66 11 Check Valve 1 FP0026-10 12 1-1/2” Slip x 1-1/4” NPT Adapter 1 † 13 1-1/4” NPT x 1-1/4” Hose Barb 1
1-1/4” x 24’ Hose Kit (includes Key No. 13) 1 FP0012-6U
Loading...
+ 14 hidden pages