floorex METEOR 250 MKII Operator's Manual

METEOR 250 MKII
SAFETY & OPERATORS MANUAL
CAUTION: Read the instruction manual before using the appliance.
V250915
Meteor 250 MkII
1800 356 673 1. 1800 - FLOOREX
Table of Contents
Specifications 2 Safety instructions 3 Safety instructions 4 Operating instructions 5 Operating instructions 6 Operating instructions 7 Handle positions 8 Axle height adjustment 9 Axle height adjustment 10 Axle height adjustment 11 Axle height adjustment 12 Electrical safety 13 Problem solving 14 Diamond tooling selection guide 15 Diamond tooling selection guide 16 Parts Diagram - Electrical 17 Parts Diagram - Main 18 Parts List - Main 19 Parts Diagram - Old Coupling (for older models only) 21 Parts Diagram - Spider Coupling 22 Parts Diagram - Ravel Motor 23 Parts Diagram - Lafert motor (If Fitted) 24 Wiring Diagram 25
This machine is designed to operate with the
wheels in contact with the floor at all times.
Do not operate with the wheels off the floor.
Meteor 250 MkII
FLOOREX- 1800 2. 1800 356 673
Specifications
Meteor 250 MkII
Weight
52kg
Dimensions
401 x 908 x 1060 (width x Height x Length)
Rated Voltage
230 Volt 50 Hz
Rated Watts
2200W
Grinding Path
250mm
Meteor 250 MkII
1800 356 673 3. 1800 - FLOOREX
Safety instructions
1. Read and understand the instructions on the machine and in this manual
and engine manual (if applicable). Different models may have different parts and controls.
2. Equipment should only be operated by trained personnel, in good
physical condition and mental health (not fatigued). The operator and maintenance personnel must physically be able to handle the bulk weight and power of this machine.
3. This is a one person machine. Maintain a safe operating distance to other
personnel. Remember ‘one machine, one operator’.
4. This equipment is intended for commercial use.
5. For the operators’ safety and the safety of others, always keep all guards
and shrouds in place.
6. Never start or run machine when unattended.
7. This machine is intended for use on floor surfaces only.
8. Never start or run machine with handle folded or when disk(s) are not in
contact with the surface.
9. Do not lend or rent machine without the operating instructions for the
machine (and the engine, if applicable).
10. Wear clothing suitable for the job and for the work place including,
safety shoes, hard hat, hearing protection, non-fogging vented safety goggles, and dust mask suitable for dust.
11. Keep body parts or any loose clothing away from moving parts. Failure to
comply could result in bodily injury.
Meteor 250 MkII
FLOOREX- 1800 4. 1800 356 673
Safety instructions
12. Do not modify machine in any way. Only use genuine METEOR 250 MKII
parts and accessories.
13. Repairs should be performed by qualified persons only.
14. Ensure parts have stopped moving and disconnect power or spark plug
when servicing or changing blades or accessories.
15. Never operate machine in rain or if heavy moisture is present.
16. Do not operate METEOR 250 with any covers or doors removed or open.
17. The METEOR 250 can produce sound pressure levels greater than 85db.
The operator must wear approved safety ear protection.
18. Do not allow the supply cord to come in contact with the cutting
blade/head or other moving parts of this machine.
19. Petrol is extremely flammable and poisonous. Petrol should only be
dispensed in well ventilated areas, and only when engine is cool.
20. WARNING! POISONOUS EXHAUST GASES. Do not operate petrol
powered equipment without adequate ventilation. Carbon monoxide is and invisible odorless gas that can harm or can kill you.
Meteor 250 MkII
1800 356 673 5. 1800 - FLOOREX
Operating instructions
1. Wear clothes suitable for the job and for the work place including, safety
shoes, hard hat, hearing protection, non-fogging vented safety goggles, and dust respirator suitable for dust.
2. WARNING! POISONOUS EXHAUST GASES. Do not operate petrol
powered equipment without adequate ventilation. Carbon monoxide is an invisible odorless gas that can harm or can kill you.
3. Be sure all equipment is tested and tagged prior to use on any job.
4. Inspect entire area to be ground before grinding and remove any bolts
or concrete nails (etc.) that could damage diamond tooling or machine which could cause a hazardous situation.
5. Ensure there are no obstacles or existing structures that could present a
hazard to the operator. If so, take necessary action to eliminate the hazard.
6. To change the Disk; Fold handle into the tooling mode (see Handle
Positions ) and lock in place using the locking lever, then tilt machine
back so handle is resting on the floor.
7. The blade is removed by pushing the lock button located on the right
side of the machine on the stainless steel shroud, shown on following page. (Do not engage this button when shaft is still rotating).
8. Install appropriate diamond tooling or other available tooling into the
machine. Only use genuine METEOR 250 MKII tooling. Failure to comply could result in bodily injury.
9. Tooling fitted to this machine must not exceed 30mm high from Face of
segment to the face against the machine boss. Floorex does not warrant the machine against damage resulting from after-market tooling.
10. Tilt machine back onto the disk and lock handle into the best position in
the operate mode for the operator comfort. (See Handle Positions)
Meteor 250 MkII
FLOOREX- 1800 6. 1800 356 673
Operating instructions
11. Connect machine to suitable power outlet. Only use heavy duty power
lead suitable for high current use (minimum 2.5 mm² cable), no longer than 20 meters. (For petrol powered equipment, refer to engine manual for startup procedure).
12. If no power is available within the specified distance, have a qualified
person install a suitable power outlet closer to your work. Alternatively use 4mm² cable for up to 50 meters.
13. Connect a suitable dust extractor to the machine via a 5omm flexible
hose. The machine is designed to take the standard FLOOREX 50mm hose ends to make connection of dust extractors easy and hassle free.
14. Keep machine clear of drainage pits and grates or any such hazard.
Failure to comply could result in bodily injury and or could damage the machine or property.
15. Ensure machine is on a level surface and handle is not folded (see
Handle Positions ).
16. Switch on the dust extractor.
17. Hold the handles firmly and switch the machine on by pushing the green
button.
18. If the over-current device trips it indicates a problem. (Undersize power
lead or poor power to GPO outlet). Refer above for recommendations on power leads. Rectify problem or decrease load on grinder by using tooling with more surface area. Continuing to use the METEOR 250 MKII
when constant tripping occurs, VOIDS THE WARRANTY!
Meteor 250 MkII
1800 356 673 7. 1800 - FLOOREX
Operating instructions
19. This machine is designed to operate with the wheels in contact with the
floor at all times. Do not operate with wheels off the floor.
20. Do not attempt to make any adjustments while the machine is in
operation. Any adjustments must only be performed when machine is stopped and power disconnected.
21. In the event of the machine pulling to one side all the time; adjust the
axle height to obtain the best result. (See Axle Height adjustment).
22. After a few minutes of grinding check the wear of the diamond tooling.
This will pay handsomely if the diamonds are wearing out fast due to soft concrete / abrasive concrete. FLOOREX has a wide range of diamonds to suit every need. See page 12 and 13 for a guide.
23. See the chart on page 11 for tips on how to grind faster on tough
concrete and other ways problems can be rectified.
24. WARNING! Breathable silica may be generated by use and maintenance
of this machine. Silica can cause severe and permanent lung damage, cancer, and or other serious diseases. Do not breathe the dust. Do not rely on your sight or smell to determine if dust is in the air. Silica may be in the air without a visible dust cloud. If air monitoring for silica is not provided by your employer at your work site, you must wear appropriate respiratory protection when operating or maintaining this equipment. Consult your employer for proper respiratory protection.
Meteor 250 MkII
FLOOREX- 1800 8. 1800 356 673
Handle positions
STORAGE AND LIFTING MODE
OPERATING MODE
TOOLING MODE
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