Flomotion Systems 2001H Series, 2001H K4 Series Installation And Operation Manual
2001H Series
Peristaltic Chemical Feed Pump
2001H Series Peristaltic Pump O&M Manual
Pg. 2
Installation and Operation Manual
2001H Series
Peristaltic Chemical Feed Pump
May 2017
Flomotion Systems, Inc.
165 Creekside Drive, Suite 112
Buffalo, NY 14228-2103
info@flomotionsystems.com
Toll Free: (800) 909-3569
Tel: (716) 691-3941
Fax: (716) 691-1253
Flomotion Systems, Inc. 2001H Series
2001H Series Peristaltic Pump O&M Manual
Pg. 3
TABLE OF CONTENTS
Table of Contents
1.0 - SYSTEM OVERVIEW.....................................................................................................................................................................4
1.1 SAFETY...............................................................................................................................................................................................4
1.2 WARRANTY.........................................................................................................................................................................................4
1.3 RECEIVING..........................................................................................................................................................................................5
1.4 CUSTOMER MODIFICATION...................................................................................................................................................................5
1.5 INFORMATION FOR RETURNING PUMPS ................................................................................................................................................5
2.0 – 2001H SERIES PUMP AND PUMPHEAD....................................................................................................................................6
2.1 TUBING, SPINDLE AND COVER INSTALLATION.......................................................................................................................................7
2.2 MOUNTING PUMP ON GEARBOX, INSTALLATION OF COLLET.................................................................................................................8
2.3 PUMP MOUNTING AND COLLET INSTALLATION PROCEDURE..................................................................................................................9
2.4 TUBE AND ROLLER INSTALLATION.....................................................................................................................................................10
2.5 TUBING & CONNECTIONS...................................................................................................................................................................16
Tubing and Accessory Part Numbers...............................................................................................................................................17
3.0 – 2001H MOTOR & GEARBOX.....................................................................................................................................................18
3.1 MOTOR SPECIFICATIONS....................................................................................................................................................................18
3.3 GEARHEAD SPECIFICATIONS...............................................................................................................................................................18
4.0 – K4 SERIES PUMP CONTROLLER............................................................................................................................................19
4.1 OPERATION AND WIRING...................................................................................................................................................................19
4.2 PROGRAMMING .................................................................................................................................................................................19
4.3 INTERFACING TO THE 2001H K4 SERIES PUMP CONTROLLER..........................................................................................................20
5.0 - 2001 SERIES TUBING RUPTURE DETECTOR.......................................................................................................................21
RUPTURE DETECTOR SYSTEM OVERVIEW.................................................................................................................................................21
5.1 ALARM CAUSES.................................................................................................................................................................................21
5.2 WHAT TO DO IN AN ALARM CONDITION...............................................................................................................................................21
5.3 RESETTING THE ALARM......................................................................................................................................................................21
5.4 RESUMING SERVICE...........................................................................................................................................................................21
Flomotion Systems, Inc. 2001H Series
2001H Series Peristaltic Pump O&M Manual
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1.0 - System Overview
The 2001H Series Chemical Feed Pump consists of a controller, motor, gearbox and peristaltic pump.
Model 2001H
with wall mount controller.
1.1 Safety
In the interests of safety, this pump and the tubing selected should only be used by competent, suitably trained
personnel after they have read and understood this manual, and considered any hazard involved. Any person
who is involved in the installation or maintenance of this equipment should be fully competent to carry out the
work.
with pump-mounted controller
Model 2001H
Maintenance and repair should be performed by qualified personnel only. Make sure that no
voltage is applied while work is being carried out on the pump or motor. The motor must be
secured against accidental start up.
1.2 Warranty
Flomotion Systems, Inc. warrants the 2001 Series pumps to be free of defects in material and workmanship for
a period of eighteen months from the date of sale to the user, or two years from the date of shipment, which
ever occurs first. An MC Series control, or any component contained therein, which under normal use becomes
defective within the stated warranty time period, shall be returned to Flomotion Systems, Inc., freight prepaid,
for examination (contact Flomotion Systems, Inc. for authorization prior to returning any product). Flomotion
Systems, Inc. reserves the right to make the final determination as to the validity of a warranty claim, and sole
obligation is to repair or replace only components, which have been rendered defective due to faulty material
or workmanship. No warranty claim will be accepted for components which have been damaged due to
mishandling, improper installation, unauthorized repair and/or alteration of the product, operation in excess of
design specifications or other misuse, or improper maintenance. Flomotion Systems, Inc. makes no warranty
that its products are compatible with any other equipment, or to any specific application, to which they may be
applied and shall not be held liable for any other consequential damage or injury arising from the use of its
products. This warranty is in lieu of all other warranties, expressed or implied. No other person, firm or
corporation is authorized to assume, for Flomotion Systems, Inc., any other liability in connection with the
demonstration or sale of its products.
Flomotion Systems, Inc. 2001H Series
2001H Series Peristaltic Pump O&M Manual
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1.3 Receiving
Inspect all cartons for damage, which may have occurred during shipping. Carefully unpack equipment and
inspect thoroughly for damage or shortage. Report any damage to carrier and/or shortages to supplier. All
major components and connections should be examined for damage and tightness, with special attention given
to PC boards, plugs, knobs and switches.
1.4 Customer Modification
Flomotion Systems, Inc., its sales representatives and distributors, welcome the opportunity to assist our
customers in applying our products. Many customizing options are available to aid in this function. Flomotion
Systems, Inc. cannot assume responsibility for any modifications not authorized by its engineering department.
1.5 Information for Returning Pumps
Equipment that has been contaminated with, or exposed to, body fluids, toxic chemicals or any other
substance hazardous to health must be decontaminated before it is returned to Flomotion Systems or its
distributor.
A certificate included at the rear of these operating instructions, or signed statement, must be attached to the
outside of the shipping container.
This certificate is required even if the pump is unused. If the pump has been used, the fluids that have been in
contact with the pump and the cleaning procedure must be specified along with a statement that the equipment
has been decontaminated.
Flomotion Systems, Inc. 2001H Series
2001H Series Peristaltic Pump O&M Manual
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2.0 – 2001H Series Pump and Pumphead
The 2001H Series pumphead has two spring-loaded working rollers, which automatically compensate for minor
variations in tubing wall thickness, giving extended tube life.
ROLLER ASSEMBLY
COLLET SCREW
5MM HEX WRENCH
7 NT.M 60 IN.OZ
IMPORTANT: The 2001 Series is equipped with a pump cover for safety and protection against
chemical spills. The cover must be installed whenever the pump is in use.
Flomotion Systems, Inc. 2001H Series
2.1 Tubing, Spindle and Cover Installation
Pg. 7
! IMPORTANT: Disconnect pump controller from power supply BEFORE changing tubing!
Item No. Qty Part No. Description
1 1 n/a Pump Body
2 1 100511 Roller Assembly
3 1 100304B Cover
4 1 100324 Collet Screw
5 1 100305C Cover Gasket
6 4 100307C Cover Screw
7 1 varies Tubing
8 1 Varies with tubing selection* Tube Seal
2001H Series Peristaltic Pump O&M Manual
*Tube Seal PN
100329 100330 100331 100332 100333 100334
8
Tubing is shown bent forward out of the pump
housing to illustrate the correct tubing and roller
assembly position, prior to sliding the tubing and
spindle into the housing and over the collet.
Flomotion Systems, Inc. 2001H Series
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