Flomatic Flo-Flex 745 User Manual

O&M Manual
Flo-Flex
Swing Check Valve
Model 745
Operation, Maintenance and
Installation Manual
FAILURE TO FOLLOW THESE INSTRUCTION WILL VOID ANY WARRANTY
Note: Keep this O&M Manual in a safe place for future reference for service and parts.
Model: _________________ Size: ____________ Type: _________________
Working Pressure: __________ Installation Date: __________
Flomatic Corp, 15 Pruyn’s Island, Glens Falls, New York 12801
Phone: 518-761-9797 Fax: 518-761-9798 www.flomatic.com
745PI-BF-LS-ASC Rev. B
October 12, 2018
Flo-Flex®Swing Check Valve
Model 745
Operation, Maintenance and
Installation Manual
List of Contents: Page:
INTRODUCTION 3
RECEIVING AND STORAGE 3
DESCRIPTION OF OPERATION 3
VALVE CONSTRUCTION 3
INSTALLATION 4
MAINTENANCE 4
TROUBLESHOOTING 4
DISASSEMBLY and RE-ASSEMBLY 4
BACK-FLUSH DEVICE (“BF” OPTIONAL) 5
POSITION INDICATOR (“PI” OPTIONAL) 6
LIMIT SWITCH (“LS” OPTIONAL) 6
SPARE PARTS AND SERVICE 7
WARRANTY 7
Flomatic Corp, 15 Pruyn’s Island, Glens Falls, New York 12801
Phone: 518-761-9797 Fax: 518-761-9798 www.flomatic.com
745PI-BF-LS-ASC Rev. B
October 12, 2018
FLOMATIC'S® FLO-FLEX
®
Swing Check Valve Operation, Maintenance and Installation Manual
INTRODUCTION
The Flomatic® Flo-Flex® Model 745 Swing Check Valve has been designed to give years of trouble-free operation during normal operation. This O&M owners’ manual will provide you with the information you need to properly install and maintain the valve and
to ensure a long service life. The Flo-Flex
®
check valve is opened automatically by the fluid flow in one direction and closes automatically to prevent back-flow in the reverse direction (see flow arrow cast into the valve body for flow direction). The Flo-Flex® Model 745 swing check is design to meet the flange to flange laying length according to AWWA C508. The valve angled valve seat and fully encapsulated, resilient disc, is capable of handling a wide range of fluids including flows containing suspended solids.
Flomatic
®
can provide an optional manual back-flush device that can be installed
StandardMaxWorkingPressure:
2”thru24”250psi
StandardMaxTemperature:
140°F(60°C)
on the bottom of the valve to allow manual backflow through the valve in the reverse direction (Option Model 745 “BF”). Optional Position Indicators (Option Model 745 “PI”) PI and Limit Switches (Option Model 745 “LS”) may also be mounted on the valve access cover to provide position indication.
The Valve Size, Flow Direction, Maximum Working Pressure are cast on to the side of the valve body surface for reference. The "Maximum Working Pressure" is the non-shock pressure rating of the valve at “Max Temperature” of 140°F (60°C). The valve shall not be subjected to any higher pressure or temperature above the valve maximum standard rating.
RECEIVING AND STORAGE
Inspect valves upon receipt for damage in shipment. Unload valve carefully to the ground without dropping. Do not allow lifting slings or chains to come in contact with the seat or flange sealing surface area; use eyebolts or rods through the flange holes on large valves. Valves should remain crated, clean and dry until installed to prevent weather related damage. For long term storage greater than six months, the rubber surfaces of the disc should be coated with a thin film of FDA approved grease such as “Super Lube”. Do not expose disc to sunlight or ozone for any extended period as elastomer will get damaged and degraded.
DESCRIPTION OF VALVE OPERATION
The valve is designed to prevent reverse flow automatically. During system flow conditions, the movement of the fluid forces the disc to the open position allowing 100% flow area through the valve. The valves rubber coated steel disc automatically returns to the closed position to prevent reverse flow. Several optional features are a Backflush device, (Model 745 BF), Position Indicator (Model 745PI), Limit Switch (Model 745LS). These valve product options are described in more details below.
Fig 2. Flo-Flex Cross Section
®
VALVE CONSTRUCTION
The Flomatic® Flo-Flex of rugged Ductile Iron with a rubber encapsulated valve disc. The rubber coated valve disc is the only moving part assuring long life with minimal maintenance. The general
Item # Qty. Description Material ASTM
1 1 Body Ductile Iron A536
is flanged for connection to the
The disc (3) is retained by the cover.
2 1 Cover Ductile Iron A536 3 1 Disc* Buna coated Steel -------­4 1 Gasket Buna -------­5 A/R Cover Bolt Steel SAE Grade 5 6 1 Plug Malleable Iron --------
*Optional EPRM or Viton Coated Steel
®
Swing Check Valve is constructed
details of construction are illustrated in Fig. 2. The body (1)
pipeline with an access cover (2).
FIG 1. Flo-Flex®
Swing Check Valve
Flomatic Corp, 15 Pruyn’s Island, Glens Falls, New York 12801
Phone: 518-761-9797 Fax: 518-761-9798 www.flomatic.com
745PI-BF-LS-ASC Rev. B
October 12, 2018
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