FLOJET N5000 Series Installation, Operation & Service Instructions

Page 1
Fig #1
Installation Operation & Service Instructions
Flojet N5000 Series
CO
2
Operated Beverage Pump
Bracket Assembly
A front installation requires the following hardware, four #8 Phillips pan head self-drilling sheet metal screws to mount on “Area A”, which in turn is mounted on the riser/spacer of the bag-in-box rack (see fig. #1 & #6). On a side installation, the same hardware is used, but the area affected is “Area B” (see fig. #8). For wall installation, four anchor bolts are provided. All pumps/ transfer valves are identified left to right as follows: #3, #2, #1. On a standard three shelf bag-in-box rack, #3 pump services the top shelf, #2 pump services the middle shelf and #1 pump services the bottom shelf. This also applies to the transfer valves. For quick installations, please note all pumps have the CO2inlet line manifold. Only one CO2line is needed from CO
2
source to pump bracket assembly. A 3/8 inch (9.5 mm) product out (quick-disconnect fitting) stainless steel barb port is provided with every pump.
Pump bracket assemblies/transfer valve assemblies are capable of readily accepting installation of Flojet and Shurflo products. (See fig. #7 for proper removal of pumps.) Pump bracket assemblies/transfer valve assemblies adapt to the Red Line bag-in-box rack. (See fig. #6 for routing of hose and tube hangers.)
All suction line lengths from pump inlet to box connec­tor must not exceed 10 feet (3 m). Transfer valve is located between pump and box and now includes 15 feet (4.6 m) of hose for special applications. Pumps must be above bottom of corresponding box when installed
on bag-in-box rack. When securing bag-in-box rack to wall, you must allow a nominal one inch (25.4 mm) clearance between the wall and the rear legs of the rack.
Pump Assemblies With Transfer Valves
Hose length should be no greater that five feet (1.5 mm) vertical distance between center line of pump and bottom of box it is pumping from.
Pump Assemblies Without Transfer Valves
Installation on bag-in-box racks must be provided for no greater than ten feet (3 m) vertical distance between center line of pump and bottom of box it is pumping from.
Mounting Hardware For Installation Of Pump & Transfer Valve Assemblies To Bag-In-Box Rack
1. Quantity of four #8 Phillips pan head self-drilling sheet metal screws.
2. Minimum of two tube hangers per suction hose to fasten hose to bag-in-box rack.
3. Quantity of four #8 Phillips pan head self-tapping screws for use with anchor bolts for wall mounting.
4. Quantity of four anchor wall mounting anchors.
5. All Oetiker clamps must be stainless steel and of step-less design.
6. Quantity of one plastic tie wrap provided for product out hose.
OPERATION
Model N5000 Series
Pump
Bracket
CO2 Inlet Line
Manifold
(Quick-Disconnect
Reversible Fittings)
Area "B"
(Both Sides)
Retainer Bar
Assembly
Bumper
123
3
2
1
Guard
Area "A"
(Both Sides)
Product Out
Lines
C-Clips
Standard Configuraton
Flojet Model No. 5000-530
1
2
3
Page 2
To start operation, regulate gas pressure to desired setting. For most installations, 65 PSI (4.4 bar) will be adequate. Open dispensing valve to purge air from sys­tem. Pump will now operate automatically by starting and stropping on demand, as beverages are served while maintaining constant pressure at the dispensing valve. Product flow and pressure can be adjusted by increasing or decreasing gas pressure to accommodate varying product viscosities, length of lines or other
installation conditions. Caution: Do not exceed 80 PSI
(5.5 bar) gas pressure or manufacturer’s maximum recommended pressure. The Flojet Model N5000 has
an automatic vacuum shutoff valve which stops the pump by shutting off the gas supply to the pump when the bag is empty and high vacuum builds up in the inlet syrup line. The control will automatically restart the pump when a new bag is connected and vacuum in the inlet syrup line has returned to normal.
OPERATION
Fig #2
Alternate Configuraton
Flojet Model
No. 5000-530
Fig #3
Flojet Model
No. 5000-535
3
3
2
1
2
1
123
3
2
1
123
123
3R
2R
1R
1L
2L
3L
Fig #5
Flojet Model
No. 5000-540
To Engage Clips:
Push in between tabs and
pull up into slot.
To disengage, push
tabs down.
Fig #4
Flojet Model
No. 5000-545
3
2
123
123
3R
2R2L
3L
3
3
2
2
123
Page 3
STANDARD THREE OR TWO PUMP FRONT MOUNTING INSTRUCTIONS
Fig. #7
Proper Handling Of
Retainer Bar Assembly
Caution! Pull retainer bar assembly from
two positions on either side of pump with your
fingers. Do Not use a screw driver for removal of
the pump to maintain future retainer bar assembly
tension. Note: The CO2manifold would change if a
Shurflo pump is installed.
Fig. #8
Standard installation of a three pump assembly
without a transfer valve on a riser/spacer.
(See front mount)
Note: Tygon Hose Center Line Run
N5000-530
Front
Mount
Side
Mount
Page 4
© Copyright 2001, ITT Industries Printed in U.S.A. All Rights Reserved Form: 81000-343 11/01
UNITED KINGDOM Flojet, Unit 1, Avant Business Centre Denbigh West Industrial Estate Milton Keynes, Bucks, England MK1 1DL Tel: 44 1908 370088 Fax: 44 1908 373731
U.S.A. Flojet 20 Icon Foothill Ranch, CA 92610-3000 Tel: (949) 859-4945 Fax: (949) 859-1153
Standard installation of a three pump / three
transfer valve assembly on a riser/spacer
(See front mount)
Fig. #9
Standard five pump assembly installation
Fig. #10
Model N5000 Specifications
Pump Design
................Positive Displacement, Double Diaphragm
Power Source
........CO2Gas, Nitrogen or Compressed Filtered Air
Materials of Construction (wetted parts) ....................Celcon M90,
Santoprene
®
, EPDM, 302 or 304 Stainless Steel Spring
Temperature Limits
..................................34˚ - 120˚ F (1.1˚ - 49˚ C)
Weight
....................................................................1.22 lbs. (0.55 kg.)
Dimensions
..................................5-3/8" H x 6-7/32" W x 2-7/16" D
(135.7 mm x 157.9 mm x 61.9 mm)
Displacement
..........................................................2.5 oz. per cycle
Self Priming
......................................................Up to 10 ft. (3.05 m)
Operating Pressure
....20 psi (1.4 bar) min. / 80 psi (5.5 bar) max.
Liquid Inlet Pressure
......................................10 psi (0.7 bar) max.
Flow Rate
..................................4.0 oz. (118.3 ml)/sec. - Open Flow
Approvals
..................................................................NSF listed & CE
Vacuum Shutoff
......Automatically shuts off pump at 21" Hg when
product supply is depleted. High altitude versions available for
installation where altitudes exceed 3,000 feet (914 m).
Features
1. Supplies up to two fast flow or four standard flow dis­pensing valves at remote locations.
2. Fully automatic, operates only when beverage is being dispensed and maintains constant pressure at the dispensing valve.
3. Shuts off automatically when bag is empty and restarts when a full bag is connected.
4. High suction capability empties the bag down to a minimum residual.
5. Brass tee and elbow CO2shutoff valve quick-discon- nect allows us to manifold CO2inlet line.
6. All pumps come with a stainless steel 3/8 inch (9.5 mm) product out barb port.
Accessories
Quantity Part No. Description
one 20590-000 Bracket for Pumps one 20594-000 Bumper Guard two 20595-000 Tube Hangers one 1520-000 1/4 Inch (6.3 mm) Brass Tee
CO
2
Shutoff Valve
one 1521-000 1/4 Inch (6.3 mm) Brass Elbow
CO
2
Shutoff Valve
one 1500-030A Transfer Valve
IF USED WITH CO2OR N2BE SURE THE AREA IS
WELL VENTILATED
ONLY USE PUMPS WITH SPECIFIED PRODUCTS. DO
NOT PUMP FLAMMABLE LIQUIDS OR USE WHERE
FLAMMABLE VAPORS ARE PRESENT
WARNING
AVAILABLE PORT FITTINGS
Gas Inlet:
• 1/4” (6.3mm) Barb, plastic, straight
• 1/4” (6.3mm) Barb, brass w/CO
2
shut-off - straight, tee
or elbow.
• John Guest for 1/4” O.D. tubing, plastic or brass w/CO
2
shut-off
Gas Outlet:
• 1/4” (6.3mm) Barb, plastic, straight
Product Inlet & Outlet:
• 1/4” (6.3mm) Barb, stainless steel, straight or elbow
• 3/8” (9.5mm) Barb, plastic, straight
• 3/8” (9.5mm) Barb, stainless steel, straight or elbow
• 1/2” (12.7mm) Barb, stainless steel, straight
• John Guest for 1/4” or 3/8” O.D. tubing, plastic
Note: Tygon Hose Center Line Run
N5000-530
Note: Tygon Hose Center Line Run
N5000-530
Front
Mount
Side
Mount
Front
Mount
Side
Mount
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