FLOJET 3426 series, 3526 series, 3626 series User Manual

FEATURES
2.25"
3.12"
4.24"
4.75"
3.18"
9.04"
(80 mm)
(65 mm)
(229 mm)
(80 mm)
(108 mm)
(121 mm)
• Self–Priming
• Dry Running
• Soft Noise Absorbing Mounts
• Snap–in Port Fittings
• Reduces need for accumulator tank
• Corrosion Resistant Materials
• Meets ISO 8846 (Ignition protection)
SPECIFICATIONS
Motor: Permanent Magnet, Ball Bearing
Totally Enclosed. CE Models are fully suppressed.
Pump: Three chamber diaphragm design
Self-priming up to 9 feet suction lift; Pump able to run dry without damage
“Triplex Diaphragm”
3426 / 3526 / 3626 Series
Automatic Water System Pump
Dimensions English (SI)
Pump Height Length Width Weight Series
3X26XXX 4.75 (121) 9.00 (229) 6.00 (152) 3.50 (1.59)
inches (mm) inches (mm) inches (mm) Lb (Kg)
Model 3426 / 3526 / 3626 Series
MODEL* VOLTS AMP DRAW
@10 psi (0.7 bar)
FLOW
GPM (LPM)
PRESSURE SWITCH
Max psi (bar)
BYPASS
03526144 12V dc 4.4 2.9 (11) 50 (3.4) Ye s R3626344 24V dc 2.2 2.9 (11) 40 (2.8) Yes
R3426144 12V dc 4.4 2.9 (11) 25 (1.7) Ye s R3426344 24V dc 2.2 2.9 (11) 25 (1.7) Yes R3426148 12V dc 3.5 2.0 (8) 25 (1.7) Ye s R3426348 24V dc 1.7 2.0 (8) 25 (1.7) Ye s
*CE fully suppressed models are identified by a prefix “R” and a CE mark on the label.(i.e. R3626144). Self Declaration Of Conformance (SDOC) is available upon request.
OPERATION
With pump switch off and battery fully charged, fill water tank, open all faucets, then turn pump switch on. Water will begin to flow. When the water is free of air, turn faucets off. Remember, you are filling the water heater and the toilet and shower lines. When all valves are shut-off, pump will stop. Should pump fail to stop, turn switch off and see the trouble shooting guide. CAUTION - Pump surface will get hot to the touch if operated for extended periods of time under pr
essurized conditions.
DIMENSIONAL DRAWING
C
A
B
Red (+)
Fuse
(+)
Switch
Battery
Black ( )
-
)
-
)
INSTALLATION
City Water
Inlet
Check
Valve
Flojet Inlet
Strainer
Water
Heater
Water
Tank
STEP 1
Remove shipping plugs from pump ports. Some water from factory testing may spill out.
STEP 2
Connect fittings supplied with the pump to the RV’s plumbing. Use 1/2’ I.D. Flexible hose (preferably braided or reinforced) to reduce vibration through the plumbing system as shown on Fig. 1. Use hose clamps on the slip-on barb hose connectors.
STEP 3
Slide rubber mounts fully into 4 mounting tracks.
STEP 4
Mount pump vertically, with pump head down or horizontally in an accessible location. If mounting vertically, motor up, attach motor mounts first then pump head mounts, while supporting weight of pump.
STEP 5
Install inlet A and discharge B port connectors. Firmly push slide clips C forward to lock port connectors in place.
STEP 6
Install a Flojet strainer in an accessible location (for inspection and cleaning) between the tank and pump inlet. This strainer or equivalent is required for pump warranty to be valid.
WIRING
STEP 1
Use 14 gauge stranded wire to 20’, 12 gauge to 50’, from power source.
STEP 2
Use a 10-15 amp rated on-off switch on the (+) positive (red) motor lead.
STEP 3
Install a 10 amp fuse protection on the positive lead.
FIG. 1
Note: To help reduce noise and vibration of the pump thr
ough the system use flexible lines on the inlet and outlet of the pump as shown above. Be sure to use lines rated to not collapse under pump vacuum.
20381000
PUMP PORT x
1/2" MALE QEST.
STRAIGHT
20381002
PUMP PORT x
1/2" HOSE BARB
STRAIGHT
20381006
PUMP PORT x
3/4" HOSE BARB
STRAIGHT
20381007
QUAD PORT x
GARDEN HOSE
STRAIGHT
20381008
PUMP PORT x
1/2" MALE QEST.
90° ELBOW
20381009
PUMP PORT x
1/2" HOSE BARB
90° ELBOW
20381010
PUMP PORT x
3/4" HOSE BARB
90° ELBOW
1
4
3
2
TROUBLESHOOTING
WARNING: BEFORE SERVICING PUMP, TURN OFF PUMP AND DRAIN WATER FROM SYSTEM!!
Failure to Prime - Motor operates, but no pump discharge
• Restricted intake or discharge line
• Air leak in intake line
• Debris in pump
• Punctured pump diaphragm (pump leaks)
• Crack in pump housing
Motor falls to turn on
• Loose wiring connection Pump circuit has no power
• Blown fuse
• Pressure switch failure
• Defective motor
Pulsating Flow
• Restricted pump delivery. Check discharge lines, fittings and valves for clogging or undersizing
Pump Fails to Turn Off After All Fixtures Are Closed
• Empty water tank Insufficient voltage to pump (low battery)
• Punctured pump diaphragm (pump leaks)
• Discharge line leak
• Defective pressure switch
Low Flow and Pressure
• Air leak at pump intake Accumulation of debris inside pump and plumbing
• Worn pump bearing (excessive noise)
• Punctured pump diaphragm (pump leaks)
• Defective motor
EXPLODED VIEW
AUTOMATIC WATER SYSTEM PUMP SERVICE PARTS
KEY# DESCRIPTION 3426XXX 3526XXX 3626XXX
1 Pressure Switch 2091025 2091050 2091040 2 Pumphead Assembly 20406047A (2.9 gpm) 20406045A 20406046A
3 Check Valve Assembly 20407034 20407034 20407034
4 Slide Clips (Pair) 21000407A 21000407A 21000407A
ACCESSORIES
QUICK CONNECT PORT SYSTEM
• The above part numbers are packaged with 2 fittings per bag.
STRAINERS
Pump Series Strainer Number Inlet Outlet Screen
3X26XXX 1740012 1/2 Barb Quad Port 40 Mesh
20406048A (2.0 gpm)
1740002 1740004 1/2 M Qest 1/2 M Qest 40 Mesh 1740014 1/2 M Qest Quad Port 40 Mesh
1/2 Barb 1/2 Barb 40 Mesh
SYSTEM CARE AND MAINTENANCE
Winterizing
Allowing water to freeze in the system may result in damage to the pump and plumbing system.
Non-Toxic antifreeze for potable water may be used with Flojet pumps. Follow manufacturers recommendations.
Refer to coach or equipment manufacturers instructions for their specific winterizing and drainage procedures.
Do not use automotive antifreeze to winterize potable water systems. These solutions are highly toxic and may cause serious injury or death if ingested.
1. Drain the water tank. Open tank drain valve. You may use the pump to drain the tank by opening all the faucets in the system. Allow the pump to operate untill the tank is empty. Do not operate the pump more than 15 minutes continuously.
2. Open all faucets and purge the water from the plumbing system. Turn power to the pump off. Be sure that all the water from the drain lines are drained.
3. Remove quick connect inlet and outlet fittings from the pump and turn the pump on to pump out remaining water from the pump head. Be sure to have a catch pan or a rag under the pump to prevent water from spilling on to the RV. Turn the pump off once the plumbing is empty. Leave the fittings disconnected from the pump until the system is ready to be used again. Make a note on your tank filler that the plumbing is not connected.
4. Be sure that all faucets are left open to protect against damage to the plumbing.
Sanitizing
Portable water systems require periodic maintenance to deliver a consistent flow of fresh water. Depending on use and the environment the system is subject to, sanitizing is recommended prior to storing and before using the water system after a period of storage.
Systems with new components, or ones that have been subjected to contamination, should also be disinfected as follows:
NOTE: The sanitizing procedure is in conformance with the approved procedures of RVIA ANSI A119.2 and the
US Public Health Service.
1. Use of the following methods to determine the amount of common household bleach needed to sanitize the tank.
1. A) Multiply “gallons of tank capacity” by 0.13; the
result is the ounces of bleach needed to sanitize the tank.
1. B) Multiply “Liters of tank capacity” by 1.0; the result
is the milliliters of bleach needed to sanitize the tank.
2. Mix into solution the proper amount of bleach within a container of water
3. Pour the solution (water/bleach) into the tank and fill the tank with potable water.
4. Open ALL faucets (hot and cold) allowing the water to run until the distinct odor of chlorine is detected.
5. The standard solution must have four (4) hours of contact time to disinfect completely. Doubling the solution concentration allows for contact time of one (1) hour.
6. When the contact time is completed, drain the tank. Refill with potable water and purge the plumbing of all sanitizing solution.
WARRANTY
FLOJET warrants this product to be free of defects in material and/or workmanship for a period of two years after purchase by the customer from FLOJET. During this two warranty period, FLOJET will at its option, at no charge to the customer, repair or replace this product if found defective in material or workmanship, with a new or reconditioned product, but not to include costs of removal or installation.
This is only an overview of our Limited Warranty. If you would like a copy of our warranty, please call or write FLOJET.
U.S.A. Flojet Cape Ann Industrial Park Gloucester, MA 01930 Tel: 978.281.0440 Fax: 978.283.2619
Copyright 2005, ITT Industries Printed in U.S.A. All Rights Reserved Form: 81000-384 Rev. B 06/2005
UNITED KINGDOM Flojet Bingley Road, Hoddesdon Hertfordshire EN11 OBU Tel: +44 (0) 1992 450145 Fax: +44 (0) 1992 467132
CANADA Fluid Products Canada 55 Royal Road Guelph, Ontario N1H 1T1 Tel: 519 821.1900 Fax: 519 821.2569
RETURN PROCEDURE
Prior to returning any product to FLOJET, call customer service for an authorization number. This number must be written on the outside of the shipping package. Place a note inside the package with an explanation regarding the reason for return as well as the authorization number. Include your name, address and phone number.
www.flojet.com
JAPAN NHK Jabsco Company Ltd. 3-21-10, Shin-Yokohama Kohoku-Ku, Yokohama, 222 Tel: 045.475.8906 Fax: 045.475.8908
GERMANY Jabsco GmbH Oststrasse 28 22840 Norderstedt Tel: +49-40-53 53 73 -0 Fax: +49-40-53 53 73 -11
ITALY Jabsco Marine Italia Via Tommaseo, 6 20059 Vimercate, Milano Tel: +39 039 685 2323 Fax: +39 039 666 307
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