Floe VSD 3800 Assembly Instructions Manual

FLOE VSD
38
00 BOAT LIFT
P/N 511-38075-01 LIFT FRAME WITH PATENTED EASY LEVEL LEG SYSTEM ASSEMBLY INSTRUCTIONS
©Manufactured by:
Floe International Inc. 48473 State Hwy. 65 McGregor, MN 55362 www.floeintl.com
In
struction P/N 611
-
38075
-
01 Rev H
Issued 5/7/2018
Required Tools
Card Contents (511-04255-00)
Step
Part Numbers
QTY Descriptions Torques
001-70215-00 001-70217-00 001-70210-00 001-70219-00 001-71023-00 001-76072-00
6 8 8
2 48 24
HHCS, 1/2-13 x 3” ss 18-8 HHCS, 1/2-13 x 3 1/2” ss 18-8 HHCS, 1/2-13 x 1 3/4” ss 18-8 HHCS, 1/2-13 x 4” ss 18-8 FLAT WASHER, .5 ID x .75 OD ss NUT, 1/2-13 ALUMINUM NYLOCK
60 ft. lbs. 45 ft. lbs. 45 ft. lbs. 60 ft. lbs.
001-70218-00 001-76072-00
4
4
HHCS, 1/2-13 x 3 3/4” ss 18-8 NUT, 1/2-13 ALUMINUM NYLOCK
20 ft. lbs.
001-76071-00 001-70115-00 001-70117-00
8
4
4
NUT, 3/8-16 ALUMINUM NYLOCK HHCS, 3/8-16 x 3” ss 18-8 HHCS, 3/8-16 x 3 1/2” ss 18-8
35 ft. lbs.
001-70124-00 001-70127-00 001-76071-00 001-70121-00
2
1
6
3
HHCS, 3/8-16 x 5 1/2” ss 18-8 HHCS, 3/8-16 x 7” ss 18-8 NUT, 3/8-16 ALUMINUM NYLOCK HHCS, 3/8-16 x 4 1/2” ss 18-8
35 ft. lbs. 35 ft. lbs.
35 ft. lbs.
001-70209-00 001-70245-00 001-76350-00
8
1
8
HHCS, 1/2-13 x 1 1/2” ss 18-8 HHCS, 1/2-20 x 1 3/4” ss 18-8 NUT, 1/2-13 ALUMINUM
45 ft. lbs. 50 ft. lbs.
Hardware Card Contents
Step
Part Numbers
QTY
001-70211-00 001-76072-00 001-70227-00 002-04140-00 007-06201-00
001-70109-00 001-71017-00 001-76071-00 001-70124-00 001-76071-00
Assembly
Tighten without Clamping
Hardware Card #
Important Notice
continued
QTY
Descriptions
4
5
1
1
1
HHCS, 1/2-13 x 2” ss 18-8 NUT, 1/2-13 ALUMINUM NYLOCK HHCS, 1/2-13 x 7” ss 18-8 CABLE HOLDER 3” CLAMP SHEAVE
4
8
4
4
4
HHCS, 3/8-16 x 1 1/2” ss 18-8 3/8” SAE FLAT WASHER NUT, 3/8-16 ALUMINUM NYLOCK HHCS, 3/8-16 x 5 1/2” ss 18-8 NUT, 3/8-16 ALUMINUM NYLOCK
Image Definitions
Centerline
Check, Inspect, Verify
Torques
45 ft. lbs.
45 ft. lbs.
10 ft. lbs.
35 ft. lbs.
Torque nuts to specification, not bolts.
Place parts and fasteners in designated locations prior to each step. Before tightening fasteners to specified torque, ensure that the lift is square. Measure from corner to corner (A to C/B to D) to verify that the lift is square. Measure distance between corner posts (A to B, B to C, C to D, A to D) above frame beam and at the
top of the corner post to verify that the lift is square.
Ensure that the lift is level and square before proceeding to install the V-Brace or Ball Screw Tube. Assemble cradle clamps with given bolt and nut before installing onto cradle beam. Use a marker to denote fasteners which have been tightened to the specified torque. Read instructions and understand them before attempting assembly.
IMPORTANT NOTE: DO NOT USE IMPACT WRENCH WHEN ADJUSTING THE EASY LEVEL LEGS
Warnings
Tips
Lift Dimensions
Length: 114” Width: 130” Height: 120”
Work Space
Level work space Allow space to organize parts
Material
Blocking may be anything 10”-15” in height. (5 gallon bucket, jack stands, blocks, saw horses)
QTY
4 (2 for each side)
Purpose
Blocking used to support lift during assembly steps 1 and 2
Pre-Assembly Prep
Contents for Step 1
(24) 1/2” Alum. Nylock Nuts
(6) 1/2 x 4” ss Bolts
(8) 1/2 x 3 1/2” ss Bolts
(6) 1/2 x 3” ss Bolts
(8) 1/2 x 1 3/4” ss Bolts
(48) 1/2” ID x 7/8” OD ss Washers
NOTE
(2) ½” Nylock Nuts
and (2) ½” Washers
are used in Step 6-D
to attach lifting
cables to (2) ½” x 4”
Bolts.
NOTE
ALL FASTENERS IN STEP 1 ARE HAND-
TIGHTENED ONLY.
Assembly for Step 1
1-A
1-B
1-C
A
B
C
D
NOTE
(2) ½” Nylock Nuts
and (2) ½” Washers
ARE NOT used for
(2) ½” x 4” Bolts on
corners A and D
until Step 6-D.
A
B 1-D
A
C
1-E
D
FRONT/REAR
FRONT/REAR
IMPORTANT NOTE: FRAME BEAMS MUST BE IN THIS ORIENTATION BEFORE CONTINUING.
Contents for Step 2
(4) 1/2” Alum. Nylock
Nuts
(4) 1/2 x 3 3/4” SS Bolts Torque to 25 ft. lbs.
Assembly of Step 2
NOTE
CARRIDGE BOLT HEADS MUST FACE INSIDE OF LIFT. NUTS MUST FACE OUTSIDE OF LIFT.
NOTE
WATER DEPTH STICKERS MUST FACE OUT ON FRONT AND REAR OF LIFT.
NOTE
BUTT CLAMP UP TO CORNER POST TAB
2-A
2-C
2-B
NOTE THIS TORQUE SPECIFICATION APPLIES TO THE 3” BOLT (ABOVE 4” BOLT) BOLTS ON POST A AND POST D ONLY.
2-D 2-E
2-F 2-G
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