Flocorp GUARDIAN 1000 G1 Operating Instructions Manual

OPERATING INSTRUCTIONS

GUARDIAN 1000™ G1

WIRELESS MONITORING SYSTEM

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Principle of Operation

Please read carefully! No liability can be accepted for damage caused by improper use or installation of the Guardian 1000™ Wireless Monitoring System.

The Guardian 1000™ is a cellular tank level monitoring system that delivers reliable daily measurements both scheduled

and event driven. Remote monitoring with the Guardian 1000 is exceptionally exible eliminating the hassles of network
infrastructures and internet service. Instead, the Guardian 1000 connects wirelessly to cellular networks and transmits
alarms, inventory, battery status and GSM signal strength, all of which are available through FLO-CORP’s website.
The Guardian 1000 includes an extended battery pack with two year battery life. For tracking custody transfers and
transport applications; see also the Intrinsically Safe Guardian 1000 for hazardous applications. By providing the
Guardian 1000 with a 4-20mA signal and cellular network coverage, you will have data readily at your ngertips using
MonitorMyGuardian.com on your computer, tablet, or smartphone.

Safety Precautions

If you are unsure of the suitability of a Guardian 1000™ for your installation, please consult your
FLO-CORP representative for further information.

NOTE: REMOVE ALL PACKING INSERTS BEFORE OPERATING LEVEL TRANSMITTER.

Authorized Personnel

All operations described in this operating instructions manual must be carried out only by trained specialist personnel

authorized by the plant operator. During work on and with the device the required personal protection equipment must

always be worn.

Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to application-specic hazards, e.g. vessel over ll or damage

to system components through incorrect mounting or adjustment.

General Safety Instructions

The user must take note of the safety instructions in this operating instructions manual , the country specic installation
standards as well as all prevailing safety regulations and accident prevention rules. The instrument must only be operated
in a technically awless and reliable condition. The operator is responsible for trouble-free operation of the instrument.
During the entire duration of use, the user is obliged to determine the compliance of the required occupational safety
measures with the current valid rules and regulations and also take note of new regulations.

Disclaimer

The information contained in this document is subject to change without notice. FLO-CORP makes no representations or
warranties with respect to the contents hereof and specically disclaims any implied warranties of merchantability or tness
for a particular purpose.

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FEATURES & BENEFITS SPECIFICATIONS

• Remote monitoring through cellular networks

• E-mail reporting

• 24/7 online access to data through MonitorMyGuardian.
com Battery powered with 2 year lifespan

• Variety of trigger points

• NEMA 4X enclosure

• Mobile ready access

• Intrinsically safe option

HOW IT WORKS

Wireless Communication

RF Approval

Frequency Bands

Output Voltage

Output Current

Output Short Circuit
Protection

Enclosure

Classication

(Instrinsically Safe Model)

Lithim Battery

Battery Voltage

Expected Life

Specications are subject to change without notice.

GSM or CDMA Digital Wireless

Radio

FCC part 15 approved

GSM 850/1900 MHz WLAN

Nominally 24 VDC +/- 5%

Rated from 0-24mA

Output is current limited

NEMA 4X, UL Approved

Class 1, Div 1, Group D

Replaceable lithium ion batteries

(CR-123A)

6V

Up to 6000 Callouts

Guardian
1000™

TANK GUARDIAN 1000™ CELLULAR NETWORK TANK DATA ONLINE INVENTORY MANAGER

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Screen Shots of MonitorMyGuardian.com Software

HOME SCREEN

Familiarize yourself with
tank summary and alarm
status of all your tanks.

DETAILS

Includes information
regarding level, battery
life, cellular signal
strength, alarm status
and alarm information
plus much more.

MAP

Locate one of your
tanks or all of your tanks
with the map feature.
This feature can be
particularly useful for
truck routing and truck
dispatching.

HISTORY

Review the inventory
history of a particular
tank with a scalable
timetable. Tabulate tank
averages and review
monthly use.

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INSTALLATION

The Guardian 1000™ uses Radio Frequency (RF) waves for communication to the nearest cellular tower and can

transmit at several times the power of a hand-held cellular phone. In general, if you can place a cellular telephone call
in the location where you wish to install the unit, then the Guardian should be able to communicate properly. However,
because of the inherent characteristics of RF communications, there are certain guidelines that should be followed when

positioning the unit.

Warning:

• Do not install the Guardian 1000™ where hazardous vapors are present.

• Do not use the Guardian 1000™ where blasting is in progress.

• Electrostatic discharge can damage sensitive electronic components. Be sure to discharge yourself by touching a
grounded metal object before opening the unit.

• The unit should be installed in an area free from overhanging metal structures, large obstructions, or equipment which
could generate RF or electrical interference.

• Do not install the unit below ground level unless provisions are made for an external antenna.

• Service may be limited in areas that do not have GSM cellular coverage and support SMS (Short Message Service).

• If the unit is installed in an area with poor signal strength, an external antenna may be required for reliable performance.
Please contact FLO-CORP Customer Service to determine your exact needs.

INITIAL INSPECTION

When you receive the Guardian 1000™ unit, thoroughly inspect it for any damage which may have occurred during shipping. If

there is any damage to the Guardian 1000™, contact the shipping company as soon as possible. Locate the packing checklist

in the shipping container. Check for any missing items before you begin installation of the Guardian 1000™.

Note: The Guardian 1000™ is shipped with the antenna disconnected. It is located in a separate area within the shipping carton.
Verify that the antenna is present before proceeding.

Tools Required for Installation:
3/16” Flat screwdriver Large adjustable wrench

STAINLESS STEEL TANK PREPARATION

Please check the following before installation of the Guardian 1000™:

• A 2-inch diameter threaded opening is required for the installation of a Guardian 1000™.
Stainless Steel tanks are typically built with one or more 2-inch threaded “bung” opening. The tank’s vent line can be
modied to provide both tank venting and access for the Guardian 1000™, if the vent is the only 2-inch threaded opening
available. Refer to the procedure below for the installation into a vent line.

• For Ultrasonic Guardian 1000™ installations, verify that there are no obstructions within the tank which could alter the

ultrasonic readings.

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INSTALLATION INTO A VENT LINE

The following tools are required to complete this procedure:

• Two Pipe Wrenches

• 2-inch Vent Kit consisting of either non-metallic or Stainless Steel material

• one 2-inch Tee

• one 2-inch 90 Elbow

• two 2-inch Close Nipple

1) Using the two pipe wrenches, remove the existing vent assembly from the top of the tank.

2) Assemble the Vent Kit items in the manner shown in Figure 2.

3) Install the existing vent assembly onto the 90 Elbow as shown in Figure 2.

4) Install the Differential Pressure Guardian onto the top of the Tee as shown in Figure 2.

POLY TANK PREPARATION

Please check the following before installation of the Guardian 1000:

• A 2 inch diameter threaded opening is required for the installation of a Guardian. If the tank does not have a threaded
opening available, a hole must be cut into the top of the tank. Refer to the procedure below for the installing a plastic bung kit.

• For Differential Pressure Guardian installations, verify if a mechanical agitation device exists within the tank, which could

damage the sensor.

• For Ultrasonic Guardian installations, verify no obstructions exist within the tank which could alter the ultrasonic readings.