FLIR 614004898 Operator's Manual

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ThermoVision™ Sentinel
Operator’s manual
1 557 544Publ. No. a121Revision English (EN)Language October 6, 2005Issue date
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ThermoVision™ Sentinel
Publ. No. 1 557 544 Rev. a121 – ENGLISH (EN) – October 6, 2005
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Legal disclaimer
All products manufactured by FLIR Systemsarewarranted against defectivematerialsandworkmanship for aperiodof one(1)year from the delivery date of the original purchase, provided such products have been under normal storage, use and service, and in accordance with FLIR Systems instruction.
All products not manufactured by FLIR Systems included in systemsdelivered by FLIRSystems to theoriginal purchaser carrythe warranty, if any, of the particular supplier only and FLIR Systems has no responsibilitywhatsoever for such products.
The warranty extends only to the original purchaser and is not transferable. It is not applicable to any product which has been subjected to misuse, neglect, accident or abnormal conditions of operation. Expendable parts are excluded from the warranty.
In the case of adefect inaproduct coveredbythis warrantytheproduct must notbe furtherusedin order toprevent additional damage.The purchaser shall promptly report any defect to FLIR Systems or this warranty will not apply.
FLIR Systems will, at its option, repair or replace any such defective product free of charge if, upon inspection, it proves to be defective in material or workmanship and provided that it is returned to FLIR Systems within the said one-year period.
FLIR Systems has no other obligation or liability for defects than those set forth above. No other warranty is expressed or implied. FLIR Systems specifically disclaims the implied warranties of merchantability and fitness for a
particular purpose. FLIR Systems shall not be liable for any direct, indirect, special, incidentalor consequential loss or damage, whether basedon contract, tort
or any other legal theory.
Copyright
© FLIR Systems,2005. All rights reservedworldwide. No parts ofthesoftware including source codemaybe reproduced, transmitted, transcribed or translated into any language or computer language in any form or by any means, electronic, magnetic, optical, manual or otherwise, without the prior written permission of FLIR Systems.
This manual must not, in whole or part, be copied, photocopied, reproduced,translated ortransmitted to any electronic mediumor machine readable form without prior consent, in writing, from FLIR Systems.
Names and marks appearing on the products herein are eitherregistered trademarksor trademarksof FLIR Systems and/or its subsidiaries. All othertrademarks,trade names or companynames referenced herein areusedfor identification only andarethe property of theirrespective owners.
Quality assurance
The Quality Management System under which these products are developed and manufactured has been certified in accordance with the ISO 9001 standard.
FLIR Systems is committed to a policy of continuous development; therefore we reserve the right to make changes and improvements on any of the products described in this manual without prior notice.
Patents
This product is protected by patents, design patents, patents pending, or design patents pending.
Contact details
FLIR Systems AB Imaging Sweden ■ P. O. Box 3 ■ SE-182 11 Danderyd ■ SwedenPostal address
+46 (0)8 753 25 00Telephone
+46 (0)8 731 05 30Telefax
www.flir.com/imagingWeb site
imagingsweden.sales@flir.seE-mail
For contact details for regional offices, see the back cover of this manual.
iv Publ. No. 1 557 544 Rev. a121 – ENGLISH (EN) – October 6, 2005
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Table of contents

11 System description .........................................................................................................................
22 Packing list ......................................................................................................................................
33 Connecting system components ..................................................................................................
33.1 Important notes ....................................................................................................................
43.2 Connection overviews ..........................................................................................................
43.2.1 Imager ...................................................................................................................
63.2.2 Power Box (PB) .....................................................................................................
84 Typical system overview ................................................................................................................
95 Mechanical installation ..................................................................................................................
106 Remote Control (RC) ......................................................................................................................
117 Display symbology .........................................................................................................................
117.1 General information ..............................................................................................................
127.2 System display & symbols ...................................................................................................
127.2.1 System display ......................................................................................................
137.2.2 In-depth explanations of symbols ........................................................................
137.2.2.1 NFOV (narrow field-of-view) reticle ...................................................
137.2.2.2 Crosshair reticle ................................................................................
137.2.2.3 Image polarity ....................................................................................
137.2.2.4 System date ......................................................................................
137.2.2.5 System time .......................................................................................
137.2.2.6 Focus position indicator ....................................................................
137.2.2.7 Active channel indicator ....................................................................
137.2.2.8 Additional indicators not shown in the illustration ............................
147.2.2.9 Declutter function ..............................................................................
158 Operation .........................................................................................................................................
158.1 Checking the system by using the Remote Control (RC) ....................................................
158.2 On-screen menus .................................................................................................................
158.2.1 General information ..............................................................................................
168.2.2 Autofocus ..............................................................................................................
178.2.3 Image menu ..........................................................................................................
178.2.3.1 When IR is selected ...........................................................................
188.2.3.2 When TV is selected ..........................................................................
198.2.4 Setup menu ...........................................................................................................
208.2.4.1 Image ................................................................................................
218.2.4.2 Symbology ........................................................................................
238.2.4.3 Local adapt ........................................................................................
248.2.4.4 Date & Time .......................................................................................
258.2.4.5 Maintenance ......................................................................................
278.2.4.6 System info ........................................................................................
289 Adverse weather conditions ..........................................................................................................
289.1 Built-in heaters ......................................................................................................................
289.2 Precautions under cold weather conditions ........................................................................
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2910 Maintenance & cleaning ................................................................................................................
2910.1 Camera body, cables & accessories ....................................................................................
2910.2 Lenses ...................................................................................................................................
3011 Technical support ...........................................................................................................................
3112 Technical specifications .................................................................................................................
3112.1 System specifications ...........................................................................................................
3212.2 Thermal imager specifications .............................................................................................
3312.3 Video camera specifications ................................................................................................
3412.4 List of relevant documents ...................................................................................................
3512.5 Diagnostic tools ....................................................................................................................
3512.5.1 General ..................................................................................................................
3612.6 Troubleshooting guide .........................................................................................................
3712.7 Overview & location of connectors ......................................................................................
3712.7.1 Connectors on Power Box (PB) ............................................................................
3812.7.2 Connectors on imager unit ...................................................................................
3912.8 Pin configuration ...................................................................................................................
3912.8.1 Connectors on Power Box (PB) ............................................................................
3912.8.1.1 J4 – 23-pin connector .......................................................................
4012.8.1.2 J5 – Connector for host computer & remote control ........................
4012.8.1.3 J6 – BNC connector ..........................................................................
4012.8.1.4 J7 – BNC connector ..........................................................................
4012.8.2 Connectors on imager unit ...................................................................................
4012.8.2.1 J1 – 23-pin connector .......................................................................
4212.8.2.2 J3 – Internal service connector .........................................................
4312.9 Basic dimensions – Imager; view from above .....................................................................
4412.10 Basic dimensions – Imager; rear view .................................................................................
4512.11 Basic dimensions – Imager; front view ................................................................................
4612.12 Basic dimensions – Imager; side view .................................................................................
4712.13 Basic dimensions – Imager; view from below ......................................................................
4812.14 Basic dimensions – Remote Control (RC) ...........................................................................
4912.15 Basic dimensions – Power Box (PB) ....................................................................................
5012.16 Basic dimensions – Power Box (PB) ....................................................................................
5113 History of infrared technology ......................................................................................................
5614 Theory of thermal imaging ............................................................................................................
5614.1 Introduction ...........................................................................................................................
5614.2 The electromagnetic spectrum ............................................................................................
5714.3 Blackbody radiation ..............................................................................................................
5814.3.1 Planck’s law ..........................................................................................................
5914.3.2 Wien’s displacement law ......................................................................................
6114.3.3 Stefan-Boltzmann's law .........................................................................................
6114.3.4 Non-blackbody emitters .......................................................................................
6414.4 Infrared semi-transparent materials .....................................................................................
65Index ................................................................................................................................................
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1 System description

The ThermoVision™ Sentinel from FLIR Systems is a high performance thermal imaging system that incorporates the latest in uncooled detector technology. The ThermoVision™ Sentinel contains a 320 × 240 uncooled microbolometer focal plane detector array.
The ThermoVision™ Sentinel features a dual field-of-view (WFOV = 20° × 15°, NFOV = 5° × 3.75°) for wide area surveillance, and close-up inspections. Electronic zoom as well as autofocus are included for enhanced target recognition, along with freeze frame capabilities, and various image enhancement functions.
The systemalso features a side-mounted 1/4" color CCD video camera with autofocus and 12x electronic zoom / 18x optical zoom, allowing the operator to toggle between IR imaging and video imaging.
The ThermoVision™ Sentinel can be configured for stand-alone operation, or it can be fully configured into a comprehensive surface surveillance network. This makes it an ideal solution for a wide variety of applications including perimeter surveillance, border surveillance, and force protection.
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2 Packing list

The ThermoVision™ Sentinel and its accessories are normally delivered in a hard transport case which typically contains the items below.
On receipt, inspect all items and check them against the delivery note. Any damaged items must be reported to the local FLIR Systems representative immediately.
Qty.Part NumberDescription
1614004898ThermoVision™ Sentinel
11 557 544Operator’s manual
System cable, 15 m / 50 ft. or
System cable, 61 m / 200 ft.
1 194 796 (15 m / 50 ft.)
194 797 (61 m / 200 ft.)
11 195 413Power Box (PB)
11 195 367Remote Control (RC)
1908 929Video cable
11 909 824Transport Case
1PP_614004898ATR ThermoVision™ Sentinel
1Certificate of Conformity
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3 Connecting system components

3.1 Important notes

Please note the following:
Always disconnect the system fromthe mainssupply before connecting or discon-
necting any cables.
The connectors should be sealed with the protective caps when not in use.
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3.2 – Connection overviews

3.2 Connection overviews

3.2.1 Imager

10597403;a1
Figure 3.1 Main system connector
Figure 3.2 Explanations of callouts
ExplanationCallout
1
Cable designation: System cable
Part Number: 194 796 (15 m / 49 ft.) or 194 797 (61 m / 200 ft.)
Function: Connecting from Power Box (PB) to J1 connector on imager
Pin configuration on receptacle connector: See section 12.8.2.1 – J1 – 23-
pin connector on page 40
SEE ALSO: For an example in a typical system overview, see section 4 – Typical system overview on page 8
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3.2 – Connection overviews
10597503;a1
Figure 3.3 J3 internal service connector. Note that the outer housing must be removed to access the J3 internal service connector.
Figure 3.4 Explanations of callouts
ExplanationCallout
1
Cable designation: RS-232 cable(local supplier),orRemote Control (RC)cable
Part Number: 1 195 367 (applies only to cable including Remote Control (RC))
Function: Either connecting a desktop orlaptop computer tothe J3 connector,
or connecting a Remote Control (RC) to the J3 connector
Pin configuration on receptacle connector: See section 12.8.2.2– J3 –Internal
service connector on page 42
SEE ALSO: For an example in a typical system overview, see section 4 – Typical system overview on page 8
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3.2 – Connection overviews

3.2.2 Power Box (PB)

10597603;a1
Figure 3.5 Connecting cables to Power Box (PB)
Figure 3.6 Explanations of callouts
ExplanationCallout
1
Cable designation: Video cable
Part Number: 908 929
Function: Connecting from external video monitor to the J7 connector on the
Power Box (PB)
SEE ALSO: For an example in a typical system overview, see section 4 – Typical system overview on page 8
2
Cable designation: Video cable
Part Number: 908 929
Function: Connecting from external video monitor to the J6 connector on the
Power Box (PB)
SEE ALSO: For an example in a typical system overview, see section 4 – Typical system overview on page 8
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3.2 – Connection overviews
ExplanationCallout
3
Cable designation: RS-232 cable(local supplier),orRemote Control (RC)cable
Part Number: 1 195 367 (applies only to cable including Remote Control (RC))
Function: Either connecting a desktop or laptop computer to the J5 connector
on thePower Box (PB),orconnecting a RemoteControl (RC) tothe J5 connector on the Power Box (PB)
Pin configuration on receptacle connector: See section 12.8.1.2 – J5 –
Connector for host computer & remote control on page 40
SEE ALSO: For an example in a typical system overview, see section 4 – Typical system overview on page 8
4
Cable designation: System cable
Part Number: 194 796 (15 m / 49 ft.) or 194 797 (61 m / 200 ft.)
Function: Connecting from imager to J4 connector on Power Box (PB)
Pin configuration on receptacle connector: See section 12.8.1.1 – J4 – 23-
pin connector on page 39
SEE ALSO: For an example in a typical system overview, see section 4 – Typical system overview on page 8
5
Cable designation: Mains cable
Part Number: N/A
Function: Connecting from amains supply tothe unmarked power in connector
on the Power Box (PB)
SEE ALSO: For an example in a typical system overview, see section 4 – Typical system overview on page 8
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4 Typical system overview

10597303;a1
Figure 4.1 Typical system overview
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5 Mechanical installation

Different applications call for different ways of mechanically installing the imager unit and thereforespecific information regarding the installation can not be given. However, the imager unit has a mounting plate (with one 3/8"-16 UNC and two 1/4"-20 UNC threaded holes) on the bottom side of the housing designed to match an existing platform.
Mounting plates with a different hole layout can be made by custom order at FLIR Systems AB Imaging Sweden.
SEE ALSO: For more information about mounting plates, see section 12.13 – Basic dimensions – Imager; view from below on page 47.
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6 Remote Control (RC)

10597003;a2
Figure 6.1 Remote Control (RC)
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7 Display symbology

7.1 General information

The ThermoVision™ Sentinel system operates in a number of modes. Each mode is a combination of settings and functions designed to assist the operator in performing a particular task. In addition to the operating modes, there are also a number of controls that can be used to optimize the system’s performance, or enhance system operation.
The ThermoVision™ Sentinel system takes the thermal video of the area within the field-of-view and displays it on the video display unit (-s). Symbology is also overlaid on the imagery and provides system time/date, focus indicator, NFOV brackets, crosshair, and polarity (White hot or Black hot) indicator.
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7.2 – System display & symbols

7.2 System display & symbols

7.2.1 System display

10700103;a1
Figure 7.1 System display
The symbology actually displayed is mode and function dependent, and can be re­moved from the display by using the Declutter feature if desired.The display is shown with all of the symbology activated (DECLUTTER mode is not active).
NOTE: The DECLUTTER mode is only active until the operator presses the ENTER key.
DescriptionCallout
NFOV reticule1
Crosshair reticle2
Image polarity3
System date4
System time5
Active channel6
Focus position indicator7
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7.2 – System display & symbols

7.2.2 In-depth explanations of symbols

7.2.2.1 NFOV (narrow field-of-view) reticle
The NFOV reticle is displayed when the system is in the WFOV (wide field-of-view), and provides an indication of the area viewed when the NFOV is selected.
7.2.2.2 Crosshair reticle
The crosshair reticle shows the center of the current field-of-view.
7.2.2.3 Image polarity
The image polarity shows if white is set to represent hot or black is set to represent hot.
7.2.2.4 System date
The system date is located at the bottom left of the display, and is shown in either YY-MM-DD, MM/DD/YY or DD/MM/YY format. The system date is set from the Setup menu (the date format is set from the Local adaptions dialog box, while the actual date is set from the Date & time dialog box).
7.2.2.5 System time
The system time is located at the bottom of the display and is displayed in either 12 or 24 hour format. The system time is set from the Setup menu (the time format is set from the Local adaptions dialog box while the actual system time is set fromthe Date & time dialog box).
7.2.2.6 Focus position indicator
The focus position indicator is located at the upper right corner of the display, and provides an indication of the focus travel from near (left) to distant (right).
7.2.2.7 Active channel indicator
The active channel indicator is shown on the screen to indicate which channel – i.e. TV or IR – is active.
7.2.2.8 Additional indicators not shown in the illustration
7.2.2.8.1 Level & span (gain) indicators
The level & span (gain) indicators, are located at the bottom left of the screen (over the system date and time) when Manual level & span is first selected. They provide the operator with an indication of the current system level & span settings.
7.2.2.8.2 Other indicators
One or several of the following text strings and / or icons will be displayed when the functions they represent are triggered:
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7.2 – System display & symbols
Zooming in
Zooming out
Focus far
Focus near
Frozen
Zoom box
Adjusting
7.2.2.9 Declutter function
At times the operator may want to remove all the symbology from the image. The system is capable of two levels of symbology display: Declutter none (all symbology is displayed normally as defined from the Setup Symbology menu), and the DE­CLUTTER mode where all of the symbology is removed.
NOTE: The DECLUTTER mode is only active until the operator presses the ENTER key.
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8 Operation

8.1 Checking the system by using the Remote Control (RC)

The ThermoVision™ Sentinel is usually controlled from a host computer. However, it can also be controlled locally – at the imager unit site or ina training center – by using a remote control.
NOTE: The remote control cable should be connected to the J5 connector on the Power Box
The imager unit is controlled by pressing the direct access buttons and/or using the navigation pad on the remote control. All buttons on the remote control are backlit. By pressing the E and D buttons simultaneously the intensity of the backlight for all buttons on the remote control will decrease in five steps.
By pressing the and buttons simultaneously the intensity of the backlight for all buttons on the remote control will increase in five steps.

8.2 On-screen menus

8.2.1 General information

NOTE: All commands inthis section canbe initiated usingthe remote controlor imager unitcontrol software.
The system’s software menus provide the operator with a simple interface to define system features and enter system constants. Access to the MENU mode is made by pressing the ENTER button located on the remote control. The two main menus are shown in the menu bar found at the top of the screen with the currently selected menu/feature highlighted. Features are presented directly as a command (Freeze or Change palette for example), while selections that do not directly perform an action, but open a dialog box allowing further selections to be made, are identifiedby a feature title followed by three periods (Image... or Date & time... for example). Features that are not currently available for selection will be shaded in the menu.
The left/right arrow buttons on the remote control are used to move between the dif­ferent menus, and the up/down arrow buttons are used to move between the menu features or in dialog boxes. When a menu item is highlighted, pressing the ENTER button will either activate the feature and exit the menu mode, or open the sub-menu for further selection. To exit a menu (or the menu mode) press the ENTER button to accept anychanges, oruse the C button to back out of the menu mode without altering any of the current settings.
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8.2 – On-screen menus
NOTE: The action to be performed is the one that is displayed in the menu. For example, if the feature
Narrow FOV is listed, the system is currently using the WFOV and the selection will zoom in on the target. If the system is already using NFOV, the feature would be listed as Wide FOV. Selecting this would return the system to normal display.

8.2.2 Autofocus

The A button performs an image calibration to correct for image non-uniformities that arise due to the slightly different gain characteristics that occur from detector to de­tector within the array.
In IR mode, pressing the A button < 1 second will perform an image calibration. In both IR and TV mode, pressing the A button > 1 second will perform an auto-focus sequence. This is the default behavior. The behavior can be inverted by changing the setting for Nuc button (Setup Image).
To make it possible for the imager unit to autofocus properly, there are a few things that the user should think about.
To think about when autofocusing
The area that the imager uses when autofocusing is a 64 × 64 pixel box, centered vertically and hori­zontally on the screen.
The imager will havedifficulties autofocusing whenthe image haslow contrastsbetween different areas.
To make it possible for theimager to autofocus properly, it isimportant that there are nomoving objects inside the 64 × 64 pixel box during the autofocus adjustment.
Horizontal or vertical lines in the image should not be parallel to the pixel lines on the screen.
The imager will experience difficulties autofocusing if it is completely out of focus when beginning the autofocus sequence.
When auto-focusing in NFOV (narrow field-of-view) the distance to target must be more than 15 m / 49.2 ft.
When auto-focusing in WFOV (wide field-of-view) the distance to target must be more than 2 m / 6.6 ft.
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8.2 – On-screen menus

8.2.3 Image menu

8.2.3.1 When IR is selected
10342903;a1
Figure 8.1 Image menu when IR is selected
The Image menu is used to define appearance of the system video display. The up/down arrow buttons are used to move between the different menu features; pressing the ENTER button will activate the currently highlighted feature, and then exit the MENU mode. To exit the Image menu without making any changes, press the C (cancel) button.
8.2.3.1.1 Declutter
The Declutter feature allows the operator to temporarily remove all of the displayed symbology fromthe systemdisplay. The symbology will return the next time the ENTER button is pressed.
8.2.3.1.2 Invert palette
Highlighting and pressing enter inverts the palette currently in use, and then exits the MENU mode.
Gray (white hot) to Inv gray (black hot), or back;
Rainbow to Inv rainbow, or back;
Iron to Inv Iron, or back.
8.2.3.1.3 Change palette
Highlighting andpressing ENTERchanges thepalette currentlyin use,and thenexits the MENU mode. The palettes will ‘rotate’ from Gray to Rainbow to Iron, and then back to Gray and start over again. If the palette currently in use is inverted, the newly selected palette will also be inverted.
8.2.3.1.4 Freeze/Live
Changes the display from live image to frozen image, or back. A frozen image is identified by the text Frozen in the display.
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8.2 – On-screen menus
8.2.3.1.5 Narrow FoV/Wide FoV
Changes the current field-of-view in use from Wide FoV (normal) to Narrow FoV (zoomed), or back.
8.2.3.1.6 Man. level/span
When selected, level & span values are locked, and a dialog box is shown at the bottom left of the display. The left/right arrow buttons are used to select either the level or span for adjustment, while the up/down arrow buttons adjusts the setting. Pressing ENTER accepts these setting for the image and removes the control bar. Pressing the C button will reset the level & span to the previous values. Man. Lev- el/span can be selected again to continue the adjustments.
NOTE: The system will remain in manual level/span mode until Auto level/span is selected.
8.2.3.1.7 Auto level/span
When selected, the system will automatically select an image enhancement method for best overall image contrast. The method selected depends on the settings in the Setup – Image dialog box.
8.2.3.1.8 Power off/Power off
This function switches off the power to the detector module. A test image will be dis­played.
8.2.3.1.9 Slave mode on/Slave mode off
When Slave mode on is selected, and the operator switches to TV mode, the same field of view as in IR mode will be used and the camera will carry out an autofocus sequence.
8.2.3.2 When TV is selected
10597103;a1
Figure 8.2 Image menu when TV is selected
8.2.3.2.1 Declutter
This is the same function as when IR is selected.
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8.2 – On-screen menus
SEE: For information, see section 8.2.3.1.1 – Declutter on page 17.
8.2.3.2.2 Auto focus
Choosing this function executes a momentary auto-focus adjustment. Due to the risk of mechanical wear, continuous auto-focus is not provided.
8.2.3.2.3 Change FoV
This is the same function as when IR is selected.
8.2.3.2.4 Freeze/Live
This is the same function as when IR is selected.
SEE: For information, see section 8.2.3.1.4 – Freeze/Live on page 17.
8.2.3.2.5 Backlight on/Backlight off
This function offers a backlight compensation. If an object appears in front of a very light background – or if the object is very dark – selecting this function increases the image quality. There are two choices – Backlight on and Backlight off.
8.2.3.2.6 Power off/Power on
This function switches the TV camera off, which will turn the image black. When the TV is switched off, all menu items except Power On in the Image menu are gray and can not be selected.
8.2.3.2.7 Slave mode on/Slave mode off
When Slave mode on is selected, and the operator switches to IR mode, 5° field of view will be used for IR mode if the current TV field of view is less than 15°. If not, 20° field of view for IR mode will be used.
The camera will also carry out an autofocus sequence.

8.2.4 Setup menu

10343103;a1
Figure 8.3 Setup menu
The Setup menu is used to define system constants and symbology. The up/down arrow buttons are used to move between the different dialog box selections, and the
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8.2 – On-screen menus
ENTER button is used to open a dialog box. Within the dialog boxes, the up/down arrow buttons are used to move between the features while the left/right arrowbuttons are used to adjust system settings or values.
Pressing the ENTER button will accept any changes made and then exit the MENU mode, or press C to exit without making any changes to the current settings
8.2.4.1 Image
8.2.4.1.1 When IR is selected
The Setup – Image dialog box is used to define the appearance of the system display and symbology.
10057003;a3
Figure 8.4 Setup – Image dialog box
ExplanationLabel
Color scale
The Color scale feature allows the operator to se­lect the palette that the display is shown in.
Options include:
Gray
Gray inv (inverted)
Rainbow
Rainbow inv (inverted)
Iron
Iron inv (inverted)
Level/Span
The Level/span feature determines howthesystem will process the thermalinformation in the genera­tion of the displayed image.
Options include:
Manual
Auto (linear)
Auto (full) = histogram equalization
DDE L = Low filtering. Improves details inhigh
contrast images
DDE H = High filtering. Improves details in low
contrast images
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8.2 – On-screen menus
ExplanationLabel
Nuc button
8.2.4.1.2 When TV is selected
10059003;a1
Figure 8.5 Setup – Image dialog box
Back light comp
Image effect
NUC / AF = When pressing the NUC button for
less than 1 second, the camera performs an image calibration. When pressing and holding the NUC button for more than 1 second, the camera performsan auto-focus sequence.This
is the default detting.
AF / NUC = When pressing the NUC button for
less than 1 second, the camera performs an auto-focus sequence. When pressing and holding theNUC button formore than 1second, the camera performs an image calibration.
ExplanationLabel
SEE: See section 8.2.3.2.5– Backlight on/Backlight
off on page 19.
The Image effect feature allows the operator to select between:
Off
B/W
Selecting Off puts the TV imager in color mode, while selecting B/W puts it in black & white mode.
Near IR sensitive
This functionoffers increased sensitivity to IRradi­ation by removing abuilt-in cut-off IRradiation filter. The feature is especially valuable under twilight conditions.
NOTE: The normal position of the cut-off filter is in the raypath of the TV imager.
8.2.4.2 Symbology
From the Setup – Symbology dialog box the operator defines how the overlaid sym­bology is displayed.
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8.2 – On-screen menus
8.2.4.2.1 When IR is selected
10700003;a1
Figure 8.6 Setup – Symbology dialog box
ExplanationLabel
Data field
Data background
Status background
Focus indicator
Crosshair retic
The Data field option affects the two lines of infor­mation presented at the bottom of the display.
Three choices are available:
Normal (both lines are shown)
Reduced (only the bottom line is shown, i.e.
date, time, and digital azimuth/elevation)
None (both lines are disabled)
The Data background feature can be used to put a solid background behind thelines ofsymbology, making them more visible.
The Status background feature can be used to put a solid background behind the status symbol­ogy (Frozen, Autoscan, Near focus etc.), making it more visible.
Focus indicators affects the presentation of the analog focus indicator.
Three options are available:
On (the indicators are always shown)
Off (the indicators are disabled)
When changed (the indicator is only shown
during a change of focus).
The Crosshair retic selection controls the presen­tation of the crosshair indicator.
Two options are available:
On (the indicator is always shown)
Off (the indicator is disabled)
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8.2 – On-screen menus
ExplanationLabel
NFOV brackets
The NFOVbrackets selection controls the presen­tation of the NFOV reticule that is displayed when the system is in the WFOV (and is used to provide an indication of the area viewed when the NFOV is selected).
Two options are available:
On (the indicator is always shown)
Off (the indicator is disabled)
8.2.4.2.2 When TV is selected
This is the same dialog box as when IR is selected.
8.2.4.3 Local adapt
10055903;a1
Figure 8.7 Setup – Local adaption dialog box
The Setup – Local adaption dialog box is used to adjust the format that system date, time, and the language that the symbology is displayed in. Use the up/down arrow buttons to move the highlight bar between the menu selections, and the left/right arrow buttons to adjust values/settings. Pressing the ENTER button will accept any changes made and then exit the MENU mode, or press C to exit without making any changes to the current settings.
ExplanationLabel
English + optional languagesLanguage
Date format
Time format
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MM/DD/YY
DD/MM/YY
YY-MM-DD
HH:MM:SS (24 hour format)
HH.MM.SS (24 hour format)
HH:MM:SS PM (12 hour format)
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8.2 – On-screen menus
8.2.4.4 Date & Time
10056003;a1
Figure 8.8 Setup – Date & Time dialog box
The system time and date is set from within the Setup – Date & Time dialog box. The format that the information is presented in depends onthe settings made in the Local Adaptions dialog box. For example, if the 12 hour (a.m./p.m.) format has been select­ed, the time setting can be adjusted from 12 p.m. through12 a.m. If the 24 hour format is active 1 through 24 can be set. Use the up/down arrow buttons to move the high­lighted bar through the selections, and the left/right arrow buttons to adjust values/set­tings. Pressing the ENTER button will accept any changes made and then exit the MENU mode, or press C to exit without making any changes to the current settings.
ExplanationLabel
1981--2038Year
1 through 12Month
1 through 31Day
Hour
12 a.m. through 12 p.m.
1 through 24 (format dependent)
00 through 59Minute
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8.2 – On-screen menus
8.2.4.5 Maintenance
10058803;a2
Figure 8.9 Setup – Maintenance dialog box
The Setup – Maintenance dialog boxis used to define system constants such as the system password (if used), and the protocol.
ExplanationLabel
Yes or NoRun diag tool
Baudrate
1200 bps
2400 bps
4800 bps
9600 bps
19200 bps
If the Baudrate is changed, it will be necessary to restart the system before the change will take ef­fect.
NOTE: For best performance, 9600 bps or 19200 bps should be selected.
NOTE: When using the Remote Control (RC), 19200 bps is required.
1 through 31Device ID
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8.2 – On-screen menus
ExplanationLabel
Protocol
Change password
5X0
TASS
PELCO D (NOTE: By default,a ThermoVision™
Sentinel system is shipped without PELCO D protocol. The customer must specifically re­quest PELCO D protocol.)
Protocol is selectable to 5X0, TASS or PELCO D. The 5X0protocol is alsoused in theThermaCAM™ 500 seriescamerasand is an ASCIIprotocolusing ‘xon/xoff handshaking’.If the protocolis changed, it will be necessaryto restartthe system beforethe change will take effect.
Optional protocols are available upon request.
NOTE: The 5X0 protocol is a point-to-point protocol. No Device ID can be selected. NOTE: When using the Remote Control (RC), 5X0 protocol is required.
Yes or No When the maintenance menu is entered, a pass-
word dialog box will appear (ifthe passwordis the default system value 0000, the password dialog box will not be displayed).
To change a value,use the up/downarrowbuttons. To select another digit, use the left/right arrow buttons. Whenthe right passwordis present, press the ENTER button. If the wrong password is en­tered a warning will appear. When the correct password is entered the maintenance menu will appear.
To change the password, set the Change pass- word selection to Yes, and press the ENTER but­ton. A dialog boxwill appear allowingthe operator to enter the new password.
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8.2 – On-screen menus
ExplanationLabel
IR/TV video swap
Default settings
8.2.4.6 System info
10056203;a1
Yes or No If Yes is selected the active video signal is
swapped between the two video outputs on the pan/tilt head when the operator toggles between IR and TV.
If two monitors are used (one for IR and one for TV) this means that the images move between the monitors, instead of only moving the indicator for active channel between the monitors.
SEE: See section 7.2.2.7– Active channelindicator on page 13.
Yes or No
NOTE: Selecting Yes resets all parameters to factory settings.
Figure 8.10 System information dialog box
The System information dialog box contains information about the system, such as:
ExplanationLabel
NTSC or PALVideo mode
Hours and minutesRuntime
Configuration numberSystem check ID
Hardware and firmware information is also available.
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9 Adverse weather conditions

9.1 Built-in heaters

ThermoVision™ Sentinel is designed and manufactured to meet strict specifications and can be used under the most demanding weather conditions that may occur in field situations. Apart from the protection by design – such as sealings and encapsu­lation — a number of built-in heaters automatically turn on at start-up in cold temper­atures to protect the electronics and to defrost the lens. The heating of the camera may take up to 30 minutes and is indicated by the HEATER ON indicator lamp on the Power Box (see Figure 3.5 on page 6).
NOTE: The system does not start until it is heated to the factory preset temperature level.

9.2 Precautions under cold weather conditions

Despite the steps that have been taken to secure the operation of the imager under cold weather conditions – such as heavy snowfall or freezing rain – situations may arise where the imager unit is exposed to ice and snow build-up. In such situations it is strongly advised that the operator checks the imager unit on a regular basis.
Clear the imager housing from ice and snow. Make sure the ventilation slots on
the rear side of the housing are not obstructed.
Clear the area in front of the lens from ice and snow. If the lens needs cleaning,
follow the instructions in the section 10 – Maintenance & cleaning on page 29
Check all connectors and make sure the locking rings are secured. Clear the con-
nectors from ice and snow.
Check all cables and clear the cables from ice and snow.
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10 Maintenance & cleaning

10.1 Camera body, cables & accessories

The camerabody,cables and accessories may be cleaned by wiping with a soft cloth. To remove stains, wipe with a soft cloth moistened with a mild detergent solution and wrung dry, then wipe with a dry soft cloth.
NOTE: Do not use benzene, thinner, or any other chemical product on the camera, the cables or the accessories, as this may cause deterioration.

10.2 Lenses

In order to make the system withstand severe field conditions, all lenses are coated with a hard carbon thin film coating.
To clean the lenses, any consumer-grade glass cleaner can be used.
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11 Technical support

For technical support, service inquiries, or comments & questions about the docu­mentation, please contact FLIR Systems Imaging using one of the following two e­mail addresses:
imagingboston.support@flir.com (US / North American customers only)
imagingsweden.support@flir.se
For telephone numbers to FLIR Systems Imaging offices, see the back cover of this manual.
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12 Technical specifications

12.1 System specifications

254 × 220 × 320 mm (10 × 8.7 × 12.6")Dimensions (H x W x D)
6.7 kg / 14.76 lb.Weight
18–32 VDCPower
Peak current
Power consumption
Vibration During Operation
Bump During Operation
See also Doc. No. PM501707
2 A, <0.5 sec, without heaters
5.5 A, with heaters
12 W typical, without heaters
150 W, at 28 VDC, with heaters
RS-232 (all functions)Remote control
< 45 sec.Start-up time
IP 65Environmental protection
-32 °C to +55 °C (-26 °F to +131 °F)Operating temperature
-40 °C to +70 °C (-40 °F to + 158 °F)Storage temperature
Standard IEC 68-2-6 Test F
5–500 Hz
± 0.5 mm / 2 g
1 octave / minute
1 double sweep along each of three mutually
perpendicular axes.
Standard IEC 68-2-29
25 g, 4–6 ms
1000 bumps in one of two attitudes in each of
three mutually perpendicular axes, making a total of three attitudes and 3000 bumps.
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12.2 – Thermal imager specifications

12.2 Thermal imager specifications

Detector type
Spectral range
See also Doc. No. PM501708
Focal Plane Array (FPA), uncooled microbolome­ter,
320 × 240 pixels.
20° × 15°Field of view, WFOV
5° × 3.75°Field of view, NFOV
7.5–13 μm, built-in atmospheric filter with cut-on @ 7.5 μm.
1× to 4×Electronic zoom
< 0.8 secondsField of view switch time
14-bitDigital image resolution
Auto or manualGain/span (level) adjustment
Linear, histogram equalization, DDEImage processing
Black/white, rainbow, iron (+ inverted)Palettes
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12.3 Video camera specifications

1/4" color CCDImage sensor
768 (H) × 494 (V)Picture elements, NTSC
752 (H) × 582 (V)Picture elements, PAL
48° to 2.7°, continuousField of view, FOV
12 times, continuousElectronic zoom
0.7 lx (f/1.4)Minimum sensitivity
> 470 TVLHorizontal resolution, NTSC
> 460 TVLHorizontal resolution, PAL
18x, continuousOptical zoom
< 0.5 m (1.6 ft.)Close focus; wide (48°)
< 0.8 m (2.6 ft.)Close focus, narrow (2.7°)
Serial RS-232 (all functions)Remote control
RS-170 EIA, NTSC or PALVideo format
IP65Environmental protection
12.3 – Video camera specifications
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12.4 – List of relevant documents

12.4 List of relevant documents

NameDoc. No.
Outer Dimensions,ThermoVision™ Integrator 5/20MD_614004452
PM501708
PE_614004898
PP_614004898
Technical specification ThermoVision™ Integrator 5/20
Technical specification ThermoVision™ SentinelPM501705
Factory Acceptance Procedure ThermoVision™ Sentinel
Factory Acceptance Record ThermoVision™ Sen­tinel
Outer dimensions ThermoVision™ Sentinel1 121 716
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12.5 – Diagnostic tools

12.5 Diagnostic tools

NOTE: Subject to change without further notice.

12.5.1 General

The processing unit in the ThermoVision™ Sentinel comprises a built-in system of tests that the operator can initiate. The dialog boxes below show the tests that can be performed and an example of a result.
10712403;a1
Figure 12.1 Setup – Diag tools: Press the navigation pad left/right for each test to include or exclude it from the diagnostic test.
10712303;a1
Figure 12.2 Setup – Diag tools: Example of a result
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12.6 – Troubleshooting guide

12.6 Troubleshooting guide

The following table is a guide for actions taken to correct simple operational faults that may occur during normal use of the ThermoVision™ Sentinel.
ActionSymptom
No image appears on the screen at power on, or the picture is distorted or continually scrolling.
The imager starts normallyand the screen display appears but no IR image.
The systemstarts up properlyand gives anaccept­able image but the imager does not react on commands from the remote control unit
No video graphics overlay appear on the screen.
Check the video cable connecting the imager to the video monitor.
The image could be totally out of focus. Adjust fo­cus.
Check the cable connecting the imager to the
remote control unit
Check that the baud rate is set to 19200 bps
Check that the protocol is set to 5X0
Declutter is chosen. Press the Enter button and check in the Symbology dialog box.
Change the Autoadjust setting.The image is totally black or white.
Press the NUC button.The image is of bad quality.
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12.7 – Overview & location of connectors

12.7 Overview & location of connectors

12.7.1 Connectors on Power Box (PB)

10370703;a1
Figure 12.3 Connectors on Power Box (PB)
Figure 12.4 Connectors on Power Box (PB) – explanations
LocationFunctionTypeName
Power Box (PB)Main system connector23-pin MIL C 38999J4
9-pin D-SUBJ5
computer or remote control
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Power Box (PB)Connector for host
Power Box (PB)Video out (1)Standard BNCJ6
Power Box (PB)Video out (2)Standard BNCJ7
Page 44
12.7 – Overview & location of connectors

12.7.2 Connectors on imager unit

10371003;a1
Figure 12.5 Location of connectors (enclosureremoved): J1 mainsystem connector andJ3 internal service connector
Figure 12.6 Connectors on imager unit – explanations
LocationFunctionTypeName
23-pin MIL C 38999J1
9-pin D-SUBJ3
Main systemcable con­nector
Internal serviceconnec­tor forhost computer or remote control
Back panel on imager unit
Inside protectiveimager housing.
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12.8 Pin configuration

12.8.1 Connectors on Power Box (PB)

12.8.1.1 J4 – 23-pin connector
NOTE: Pin designations are printed on connector.
RESERVEDR
RESERVEDP
RESERVEDE
12.8 – Pin configuration
Wire typeSignal namePin
AWG 20GNDW
AWG 20+28 VZ
AWG 26HEATER ONV
AWG 26 twisted pairRS485CONSTX_BJ
AWG 26 twisted pairRS485CONSTX_AH
AWG 26 twisted pairRS485CONSRX_BG
AWG 26 twisted pairRS485CONSRX_AF
RESERVEDU
AWG 26SIGNAL GROUNDT
Coax 75 ΩVIDEO POSITIVES
Coax 75 ΩTV VIDEO POSITIVE/GROUNDX
Coax 75 ΩTV VIDEO POSITIVED
Coax 75 ΩVIDEO GROUNDC
VIDEO GROUNDY
RESERVEDA
RESERVEDB
RESERVEDK
RESERVEDL
RESERVEDM
RESERVEDN
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12.8 – Pin configuration
12.8.1.2 J5 – Connector for host computer & remote control
10342503;a1
Figure 12.7 J5 pin configuration.
NOTE: Pin designations are printed on connector.
Wire typeSignal namePin
1
AWG26RS-232 Host in (from camera)2
AWG26RS-232 Host out (to camera)3
4
AWG24RS-232 Ground5
AWG24+12 VDC6
7
AWG26HEATER_ON8
9
NOTE: HEATER_ON is positive when the heaters are activated and negative when they are not activated.
12.8.1.3 J6 – BNC connector
Standard configuration.
12.8.1.4 J7 – BNC connector
Standard configuration.

12.8.2 Connectors on imager unit

12.8.2.1 J1 – 23-pin connector
NOTE: Pin designations are printed on connector.
Cable connector: MIL C 38999: D38999/26WE99SN
Shell size: 17
Configuration: 99
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12.8 – Pin configuration
Wire typeSignal namePin
AWG 20GNDW
AWG 20+28 VZ
AWG 26HEATER ONV
AWG 26 twisted pairRS485CONSTX_BJ
AWG 26 twisted pairRS485CONSTX_AH
AWG 26 twisted pairRS485CONSRX_BG
AWG 26 twisted pairRS485CONSRX_AF
RS485TX_EN_BR
RS485TX_EN_AP
TERMINATOR DISABLEE
REMOTE PRESENTU
AWG 26SIGNAL GROUNDT
Coax 75 ΩVIDEO POSITIVES
Coax 75 ΩTV VIDEO POSITIVE/GROUNDX
Coax 75 ΩTV VIDEO POSITIVED
Coax 75 ΩGROUNDC
VIDEO GROUNDY
RS232 TxD (from imager)A
RS232 RxD (to imager)B
RESERVEDK
RESERVEDL
RESERVEDM
RESERVEDN
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12.8 – Pin configuration
12.8.2.2 J3 – Internal service connector
10342503;a1
Figure 12.8 J3 pin configuration.
NOTE: The outer housing must be removed to access the J3 internal service connector. NOTE: This connector is normallynot used bytheoperator, butreserved for uploadingsoftware upgrades,
patches, bug fixes etc.
NOTE: Pin designations are printed on connector.
Wire typeSignal namePin
1
AWG26RS-232 Test in (from camera)2
AWG26RS-232 Test out (to camera)3
4
AWG24RS-232 Test ground5
+12 VDC6
7
8
9
NOTE: The +12 VDC wire has a thermal current limiter (PTC resistor). If the limiter triggers, it needs to cool down before normal operation can be resumed. NOTE: The communictation parameters are 19200 Bd, 5X0, 8, 1, N, XON/XOFF.
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12.9 – Basic dimensions – Imager; view from above

12.9 Basic dimensions – Imager; view from above

10343703;a1
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12.10 – Basic dimensions – Imager; rear view

12.10 Basic dimensions – Imager; rear view

10371103;a1
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12.11 – Basic dimensions – Imager; front view

12.11 Basic dimensions – Imager; front view

10343803;a1
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12.12 – Basic dimensions – Imager; side view

12.12 Basic dimensions – Imager; side view

10343903;a1
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12.13 – Basic dimensions – Imager; view from below

12.13 Basic dimensions – Imager; view from below

10371203;a1
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12.14 – Basic dimensions – Remote Control (RC)

12.14 Basic dimensions – Remote Control (RC)

10051103;a1
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12.15 – Basic dimensions – Power Box (PB)

12.15 Basic dimensions – Power Box (PB)

10370803;a1
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12.16 – Basic dimensions – Power Box (PB)

12.16 Basic dimensions – Power Box (PB)

10370903;a1
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13 History of infrared technology

Less than 200 years ago the existence of the infrared portion of the electromagnetic spectrum wasn't even suspected. The original significance of the infrared spectrum, or simply ‘the infrared’ as it is often called, as a form of heat radiation is perhaps less obvious today than it was at the time of its discovery by Herschel in 1800.
10398703;a1
Figure 13.1 Sir William Herschel (1738–1822)
The discovery was made accidentally during the search for a new optical material. Sir William Herschel – Royal Astronomer to King George III of England, and already famous for his discovery of the planet Uranus – was searching for an optical filter material to reduce the brightness of the sun’s image in telescopes during solar obser­vations. While testing different samples of colored glass which gave similar reductions in brightness he was intrigued to find that some of the samples passed very little of the sun’s heat, while others passed so much heat that he risked eye damage after only a few seconds’ observation.
Herschel was soon convinced of the necessity of setting up a systematic experiment, with the objective of finding a single material that would give the desired reduction in brightness as well as the maximum reduction in heat. He began the experiment by actually repeatingNewton’s prism experiment, but looking for the heating effect rather than the visual distribution of intensity in the spectrum. He first blackened the bulb of a sensitive mercury-in-glass thermometer with ink, and with this as his radiation de­tector he proceeded to test the heating effect of the various colors of the spectrum formed on the top of a table by passing sunlight through a glass prism. Other ther­mometers, placed outside the sun’s rays, served as controls.
As the blackened thermometer was moved slowly along the colors of the spectrum, the temperature readings showed a steady increase from the violet end to the red end. This was not entirely unexpected, since the Italian researcher, Landriani, in a similar experiment in 1777 had observed much the same effect. It was Herschel, however, who was the first to recognize that there must be a point where the heating
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effect reaches a maximum, and that measurements confined to the visible portion of the spectrum failed to locate this point.
10398903;a1
Figure 13.2 Marsilio Landriani (1746–1815)
Moving the thermometer into the dark region beyond the red end of the spectrum, Herschel confirmedthat the heating continued to increase. The maximum point, when he found it, lay well beyond the red end – in what is known today as the ‘infrared wavelengths’.
When Herschel revealed his discovery, he referred to this new portion of the electro­magnetic spectrumas the‘thermometrical spectrum’.The radiationitself hesometimes referred to as ‘dark heat’, or simply ‘the invisible rays’. Ironically, and contrary to popular opinion, it wasn't Herschel who originated the term ‘infrared’. The word only began to appear in print around 75 years later, and it is still unclear who should receive credit as the originator.
Herschel’s use of glass in the prism of his original experiment led to some early controversies with his contemporaries about the actual existence of the infrared wavelengths. Different investigators, in attempting to confirm his work, used various types of glass indiscriminately, havingdifferent transparenciesin the infrared. Through his later experiments, Herschel was aware of the limited transparency of glass to the newly-discovered thermal radiation, and he was forced to conclude that optics for the infrared would probably be doomed to the use of reflective elements exclusively (i.e. plane and curved mirrors). Fortunately, this proved to be true only until 1830, when the Italian investigator, Melloni, made his great discoverythat naturally occurring rock salt (NaCl) – which was available in large enough natural crystals to be made into lenses and prisms – is remarkably transparent to the infrared. The result was that rock salt became the principal infrared optical material, and remained so for the next hundred years, until the art of synthetic crystal growing was mastered in the 1930’s.
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10399103;a1
Figure 13.3 Macedonio Melloni (1798–1854)
Thermometers, as radiation detectors, remained unchallenged until 1829, the year Nobili invented the thermocouple. (Herschel’s own thermometer could be read to
0.2 °C (0.036 °F), and later models were able to be read to 0.05 °C (0.09 °F)). Then
a breakthrough occurred; Melloni connected a number of thermocouples in series to form the first thermopile. The new device was at least 40 times as sensitive as the best thermometer of the day for detecting heat radiation – capable of detecting the heat from a person standing three meters away.
The first so-called ‘heat-picture’ became possible in 1840, the result of work by Sir John Herschel, son of the discoverer of the infrared and a famous astronomer in his own right. Based upon the differential evaporation of a thin film of oil when exposed to a heat pattern focused upon it, the thermal image could be seen by reflected light where the interference effects of the oil film made the image visible to the eye. Sir John also managed to obtain a primitive record of the thermal image on paper, which he called a ‘thermograph’.
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10399003;a2
Figure 13.4 Samuel P. Langley (1834–1906)
The improvement of infrared-detector sensitivity progressed slowly. Another major breakthrough, made by Langley in 1880, was the invention of the bolometer. This consisted ofa thinblackened strip of platinumconnected in one arm of a Wheatstone bridge circuit upon which the infrared radiation was focused and to which a sensitive galvanometer responded. This instrument is said to have been able to detect the heat from a cow at a distance of 400 meters.
An English scientist, Sir James Dewar, first introduced the use of liquefied gases as cooling agents (such as liquid nitrogen with a temperature of -196 °C (-320.8 °F)) in low temperature research. In 1892 he invented a unique vacuum insulating container in which it is possible to store liquefied gases for entire days. The common ‘thermos bottle’, used for storing hot and cold drinks, is based upon his invention.
Between the years 1900 and 1920, the inventors of the world‘discovered’ the infrared. Many patents were issued for devices to detect personnel, artillery, aircraft, ships – and even icebergs. The first operating systems, in the modern sense, began to be developed duringthe 1914–18war, when both sides had research programs devoted to the military exploitation of the infrared. These programs included experimental systems for enemy intrusion/detection, remote temperature sensing, secure commu­nications, and ‘flying torpedo’ guidance. An infrared search system tested during this period was able to detect an approaching airplane at a distanceof 1.5 km (0.94 miles), or a person more than 300 meters (984 ft.) away.
The most sensitive systems up to this time were all based upon variations of the bolometer idea, but the period between the two wars saw the development of two revolutionary new infrared detectors: the image converter and the photon detector. At first, the image converter received the greatest attention by the military, because it enabled an observer for the first time in history to literally ‘see in the dark’. However, the sensitivity of the image converter was limited to the near infrared wavelengths, and the most interesting military targets (i.e. enemy soldiers) had to be illuminated
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by infrared search beams. Since this involved the risk of giving away the observer’s position to a similarly-equipped enemy observer, it is understandable that military interest in the image converter eventually faded.
The tactical military disadvantages of so-called 'active’ (i.e. search beam-equipped) thermal imaging systems provided impetus following the 1939–45 war for extensive secret military infrared-research programs into the possibilities of developing ‘passive’ (no search beam) systems around the extremely sensitive photon detector. During this period, military secrecy regulations completely prevented disclosure of the status of infrared-imaging technology. This secrecy only began to be lifted in the middle of the 1950’s, and from that time adequate thermal-imaging devices finally began to be available to civilian science and industry.
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14 Theory of thermal imaging

14.1 Introduction

The subjects of infrared radiation is still new to many who will use an infrared camera. In this section the theory behind thermal imaging will be given.

14.2 The electromagnetic spectrum

The electromagnetic spectrum is divided arbitrarily into a number of wavelength re­gions, called bands, distinguished by the methods used to produce and detect the radiation. Thereis no fundamental difference between radiation in the different bands of the electromagnetic spectrum. They are all governed by the same laws and the only differences are those due to differences in wavelength.
10067803;a1
Figure 14.1 The electromagnetic spectrum. 1: X-ray; 2: UV; 3: Visible; 4: IR; 5: Microwaves; 6: Radiowaves.
Thermal imaging makes use of the infrared spectral band. At the short-wavelength end the boundary lies at the limit of visual perception, in the deep red. At the long­wavelength end it merges with the microwave radio wavelengths, in the millimeter range.
The infrared band is often further subdivided into four smaller bands, the boundaries of which are also arbitrarily chosen. They include: the near infrared (0.75–3 μm), the
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14.3 – Blackbody radiation
middle infrared (3–6 μm), the far infrared (6–15 μm) and the extreme infrared (15–100
μm). Although the wavelengths are given in μm (micrometers), other units are often still used to measure wavelength in this spectral region, e.g. nanometer (nm) and Ångström (Å).
The relationships between the different wavelength measurements is:

14.3 Blackbody radiation

A blackbody is defined as an object which absorbs all radiation that impinges on it at any wavelength. The apparentmisnomer black relating to an object emitting radia­tion isexplained by Kirchhoff’s Law (after Gustav Robert Kirchhoff, 1824–1887), which states that a body capable of absorbing all radiation at any wavelength is equally capable in the emission of radiation.
10398803;a1
Figure 14.2 Gustav Robert Kirchhoff (1824–1887)
The construction of a blackbody source is, in principle, very simple. The radiation characteristics of an aperture in an isotherm cavity made of an opaque absorbing material representsalmost exactlythe properties of a blackbody. A practical application of the principle to the construction of a perfect absorber of radiation consists of a box that is light tight except for an aperture in one of the sides. Any radiation which then enters the hole is scattered and absorbed by repeatedreflections so only an infinites­imal fraction can possibly escape. The blackness which is obtained at the aperture is nearly equal to a blackbody and almost perfect for all wavelengths.
By providing such an isothermal cavity with a suitable heater it becomes what is termed a cavity radiator. An isothermal cavity heated to a uniform temperature gener­ates blackbody radiation, the characteristics of which are determined solely by the temperature of the cavity.
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14.3 – Blackbody radiation
If the temperature of blackbody radiation increases to more than 525 °C (977 °F), the source begins to be visible so that it appears to the eye no longer black. This is the incipient red heat temperature of the radiator, which then becomes orange or yellow as the temperature increases further. In fact, the definition of the so-called color temperature of an object is the temperature to which a blackbody would have to be heated to have the same appearance.
Now consider three expressions that describe the radiation emitted from a blackbody.

14.3.1 Planck’s law

10399203;a1
Figure 14.3 Max Planck (1858–1947)
Max Planck (1858–1947) wasable todescribe the spectral distribution of the radiation from a blackbody by means of the following formula:
where:
λb
NOTE: The factor 10-6is used since spectral emittance in the curves is expressed in Watt/m2m. If the factor is excluded, the dimension will be Watt/m2μm.
Blackbody spectral radiant emittance at wavelength λ.W
Velocity of light = 3 × 108m/sc
Planck’s constant = 6.6 × 10
Boltzmann’s constant = 1.4 × 10
Absolute temperature (K) of a blackbody.T
Wavelength (μm).λ
-34
Joule sec.h
-23
Joule/K.k
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14.3 – Blackbody radiation
Planck’s formula, when plotted graphically for various temperatures, produces a family of curves. Following any particular Planck curve, the spectral emittance is zero at λ = 0, then increases rapidly to amaximum at a wavelength λ
and after passing
max
it approaches zero again at very long wavelengths. The higher the temperature, the shorter the wavelength at which maximum occurs.
10327103;a3
Figure 14.4 Blackbody spectral radiant emittance according to Planck’s law, plotted for various absolute temperatures. 1: Spectral radiant emittance (W/cm2× 103(μm)); 2: Wavelength (μm)

14.3.2 Wien’s displacement law

By differentiating Planck’s formula with respect to λ, and finding the maximum, we have:
This is Wien’s formula (after Wilhelm Wien, 1864–1928), which expresses mathemati­cally the common observation that colors vary from red to orange or yellow as the temperature of a thermal radiator increases. The wavelength of the color is the same as the wavelength calculated for λ
. A good approximation of the value of λ
max
max
for a given blackbody temperature is obtained by applying the rule-of-thumb 3 000/T μm. Thus, a very hot star such as Sirius (11 000 K), emitting bluish-white light, radiates with the peak of spectral radiant emittance occurring within the invisible ultraviolet spectrum, at wavelength 0.27 μm.
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14.3 – Blackbody radiation
10399403;a1
Figure 14.5 Wilhelm Wien (1864–1928)
The sun (approx. 6 000 K) emits yellow light, peaking at about 0.5 μm in the middle of the visible light spectrum.
At room temperature (300 K) the peak of radiant emittance lies at 9.7 μm, in the far infrared, while at the temperature of liquid nitrogen (77 K) the maximum of the almost insignificant amount of radiant emittance occurs at 38 μm, in the extreme infrared wavelengths.
10327203;a3
Figure 14.6 Planckian curves plottedon semi-log scales from 100 K to1000 K. The dotted line represents the locus of maximum radiant emittance at each temperature as described by Wien's displacement law. 1: Spectral radiant emittance (W/cm2(μm)); 2: Wavelength (μm).
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14.3 – Blackbody radiation

14.3.3 Stefan-Boltzmann's law

By integrating Planck’s formula from λ = 0 to λ = ∞, we obtain the total radiant emittance (Wb) of a blackbody:
This is the Stefan-Boltzmann formula (after Josef Stefan, 1835–1893, and Ludwig Boltzmann, 1844–1906), which states that the total emissive power of a blackbody is proportional tothe fourth power of its absolute temperature. Graphically, Wbrepresents the area below the Planck curve for a particular temperature. It can be shown that the radiant emittancein the interval λ = 0 to λ
is only 25 % of the total, which represents
max
about the amount of the sun’s radiation which lies inside the visible light spectrum.
10399303;a1
Figure 14.7 Josef Stefan (1835–1893), and Ludwig Boltzmann (1844–1906)
Using the Stefan-Boltzmann formula to calculate the power radiated by the human body, at a temperature of 300 K and an external surface area of approx. 2 m2, we obtain 1 kW.This power loss could not be sustained if it were notfor the compensating absorption of radiation from surrounding surfaces, at room temperatures which do not vary too drastically from the temperature of the body – or, of course, the addition of clothing.

14.3.4 Non-blackbody emitters

So far, only blackbody radiators and blackbody radiation have been discussed. However, real objects almost never comply with these laws over an extended wave­length region – although they may approach the blackbody behavior in certain spectral intervals. For example, a certain type of white paint may appear perfectly white in the visible light spectrum, but becomes distinctly gray at about 2 μm, and beyond 3 μm it is almost black.
There are three processes which can occur that prevent a real object from acting like a blackbody: a fraction of the incident radiation α may be absorbed, a fraction ρ may be reflected, and a fraction τ may be transmitted. Since all of these factors are more
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14.3 – Blackbody radiation
or less wavelength dependent, the subscript λ is used to imply the spectral depen­dence of their definitions. Thus:
The spectral absorptance α
= the ratio of the spectral radiant power absorbed by
λ
an object to that incident upon it.
The spectral reflectance ρ
= the ratio of the spectral radiant power reflected by
λ
an object to that incident upon it.
The spectral transmittance τ
= the ratio of the spectral radiant power transmitted
λ
through an object to that incident upon it.
The sum of these three factors must always add up to the whole at any wavelength, so we have the relation:
For opaque materials τλ= 0 and the relation simplifies to:
Another factor, called the emissivity, is required to describe the fraction ε of the radiant emittance of a blackbody produced by an object at a specific temperature. Thus, we have the definition:
The spectral emissivity ελ= the ratio of the spectral radiant power from an object to that from a blackbody at the same temperature and wavelength.
Expressed mathematically, this can be written as the ratio of the spectral emittance of the object to that of a blackbody as follows:
Generally speaking, there are three types of radiation source, distinguished by the ways in which the spectral emittance of each varies with wavelength.
A blackbody, for which ε
A graybody, for which ε
A selective radiator, for which ε varies with wavelength
= ε = 1
λ
= ε = constant less than 1
λ
According to Kirchhoff’s law, for any material the spectral emissivity and spectral ab­sorptance of a body are equal at any specified temperature and wavelength. That is:
From this we obtain, for an opaque material (since αλ+ ρλ= 1):
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14.3 – Blackbody radiation
For highly polished materials ελapproaches zero, so that for a perfectly reflecting material (i.e. a perfect mirror) we have:
For a graybody radiator, the Stefan-Boltzmann formula becomes:
This states that the total emissive power of a graybody is the same as a blackbody at the same temperature reduced in proportion to the value of ε from the graybody.
10401203;a1
Figure 14.8 Spectral radiant emittance of three types of radiators. 1: Spectral radiant emittance; 2: Wavelength; 3: Blackbody; 4: Selective radiator; 5: Graybody.
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14.4 – Infrared semi-transparent materials
10327303;a3
Figure 14.9 Spectral emissivity of three types of radiators. 1: Spectral emissivity; 2: Wavelength; 3: Blackbody; 4: Graybody; 5: Selective radiator.

14.4 Infrared semi-transparent materials

Consider nowa non-metallic,semi-transparent body – let us say, in the form of a thick flat plate of plastic material. When the plate is heated, radiation generated within its volume must work its way toward the surfaces through the material in which it is partially absorbed. Moreover, when it arrives at the surface, some of it is reflected back into the interior. The back-reflected radiation is again partially absorbed, but some of it arrives at the other surface, through which most of it escapes; part of it is reflected back again. Although the progressive reflections become weaker and weaker they must all be added up when the total emittance of the plate is sought. When the resulting geometrical series is summed, the effective emissivity of a semi­transparent plate is obtained as:
When the plate becomes opaque this formula is reduced to the single formula:
This last relation is a particularly convenient one, becauseit is often easier to measure reflectance than to measure emissivity directly.
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Index

1
1 195 367: 2 1 195 413: 2 1 557 544: 2 1 909 824: 2 194 796: 2 194 797: 2
6
614004898: 2
9
908 929: 2
A
A
button: 16
accessories
cleaning: 29
active channel
symbol: 12, 13 address: iv ATR ThermoVision™ Sentinel
packing list: 2
Autofocus
command: 19
Auto level/span
command: 18
B
Back light comp
label: 21
Backlight on
command: 19 bands
extreme infrared: 56
far infrared: 56
middle infrared: 56
near infrared: 56
Baudrate
label: 25 BIT: 35 blackbody
construction: 57
explanation: 57
practical application: 57 built-in tests: 35
Index – 1
buttons
A: 16
C
cables
cleaning: 29
camera body
cleaning: 29
cavity radiator
applications: 57 explanation: 57
Certificate of Conformity
packing list: 2
Change FoV
command: 19
Change palette
command: 17
Change password
label: 26
cleaning
accessories: 29 cables: 29 camera body: 29
Color scale
label: 20
commands
Autofocus: 19 Auto level/span: 18 Backlight on: 19 Change FoV: 19 Change palette: 17 Date & Time: 24 Declutter: 14, 17, 18 Freeze: 17, 19 Image: 20 Invert palette: 17 Live: 17, 19 Local adapt: 23 Maintenance: 25 Man. level/span: 18 Narrow FoV: 18 Power off: 18, 19 Slave mode on: 18, 19 Symbology: 21 System info: 27 Wide FoV: 18
contact details: iv copyright: iv
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Index – D
Crosshair retic
label: 22 crosshair reticle
symbol: 12, 13
D
Data background
label: 22
Data field
label: 22
Data format
label: 23
Date & Time
command: 24
Day
label: 24
Declutter
command: 14, 17, 18 DECLUTTER
mode: 14
Default settings
label: 27
Device ID
label: 25 Dewar, James: 54 diagnostic tools: 35 dialog boxes
Setup – Date & Time: 24
Setup – Image: 21
Setup – Local adaption: 23
Setup – Maintenance: 25
Setup – Symbology: 23
System information: 27
display symbology: 11
E
electromagnetic spectrum: 56 e-mail: iv extreme infrared band: 56
F
far infrared band: 56 FLIR Systems
contact details: iv
copyright: iv
e-mail: iv
ISO 9001: iv
legal disclaimer: iv
patents: iv
patents pending: iv
postal address: iv
product warranty: iv
quality assurance: iv quality management system: iv telefax number: iv telephone number: iv trademarks: iv warranty: iv website: iv
Focus indicator
label: 22
focus position indicator
symbol: 12, 13
formulas
Planck's law: 58 Stefan Boltzmann's formula: 61 Wien's displacement law: 59
Freeze
command: 17, 19
G
graybody: 62 Gustav Robert Kirchhoff: 57
H
heat picture: 53 Herschel, William: 51 history
infrared technology: 51
Hour
label: 24
I
Image
command: 20 menu: 17
Image effect
label: 21
image polarity
symbol: 12, 13
indicators
active channel: 13 crosshair reticle: 13 focus position: 12, 13 image polarity: 13 level & span (gain): 13 NFOV reticle: 13 system date: 13
system time: 13 infrared semi-transparent body: 64 infrared technology
history: 51
Invert palette
command: 17
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Index – J
IR/TV video swap
label: 27
ISO 9001: iv
J
James Dewar: 54 Josef Stefan: 61
K
keys
A: 16
Kirchhoff, Gustav Robert: 57
L
labels
Back light comp: 21 Baudrate: 25 Change password: 26 Color scale: 20 Crosshair retic: 22 Data background: 22 Data field: 22 Data format: 23 Day: 24 Default settings: 27 Device ID: 25 Focus indicator: 22 Hour: 24 Image effect: 21 IR/TV video swap: 27 Language: 23 Level/Span: 20 Minute: 24 Month: 24 Near IR sensitive: 21 NFOV brackets: 23 Nuc button: 21 Protocol: 26 Run diag tool: 25 Runtime: 27 Status background: 22 System check ID: 27 Time format: 23 Video mode: 27 Year: 24
Landriani, Marsilio: 51 Langley, Samuel P.: 54
Language
label: 23
laws
Planck's law: 58 Stefan-Boltzmann's formula: 61
Wien's displacement law: 59 legal disclaimer: iv Leopoldo Nobili: 53
Level/Span
label: 20 level & span (gain) indicator
symbol: 13
Live
command: 17, 19
Local adapt
command: 23 Ludwig Boltzmann: 61
M
Macedonio Melloni: 52
Maintenance
command: 25
Man. level/span
command: 18 Marsilio Landriani: 51 Max Planck: 58 Melloni, Macedonio: 52 menus
Image: 17
Setup: 19
middle infrared band: 56
Minute
label: 24 modes
DECLUTTER: 14
Month
label: 24
N
Narrow FoV
command: 18 near infrared band: 56
Near IR sensitive
labels: 21
NFOV brackets
label: 23 NFOV reticule
symbol: 12, 13 Nobili, Leopoldo : 53 non-blackbody emitters: 61
Nuc button
label: 21
O
operator’s manual
packing list: 2
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Index – P
P
packing list: 2
ATR ThermoVision™ Sentinel: 2 Certificate of Conformity: 2 operator’s manual: 2 Power Box (PB): 2 Remote Control (RC): 2 system cable, 15 m / 50 ft.: 2 ThermoVision™ Sentinel: 2 transport case: 2 video cable: 2
part numbers
1 195 367: 2 1 195 413: 2 1 557 544: 2 1 909 824: 2 194 796: 2 194 797: 2 908 929: 2 614004898: 2
PP_614004898: 2 patents: iv patents pending: iv Planck, Max: 58 postal address: iv Power Box (PB)
packing list: 2
Power off
command: 18, 19 PP_614004898: 2 product warranty: iv
Protocol
label: 26
Q
quality assurance: iv quality management system: iv
R
radiators
cavity radiator: 57
graybody radiators: 62
selective radiators: 62 Remote Control (RC)
packing list: 2
Run diag tool
label: 25
Runtime
label: 27
S
Samuel P. Langley: 54
screen objects
active channel: 12, 13 crosshair reticle: 12, 13 focus position indicator: 12, 13 image polarity: 12, 13 level & span (gain) indicator: 13 NFOV reticule: 12, 13 system date: 12, 13 system time: 12, 13
semi-transparent body: 64
Setup
menu: 19
Setup – Date & Time
dialog box: 24
Setup – Image
dialog box: 21
Setup – Local adaption
dialog box: 23
Setup – Maintenance
dialog box: 25
Setup – Symbology
dialog box: 23 Sir James Dewar: 54 Sir William Herschel: 51
Slave mode on
command: 18, 19 specifications
video camera: 33 spectrum
thermometrical: 52
Status background
label: 22 Stefan, Josef: 61 support
technical: 30 symbology: 11
Symbology
command: 21 symbols
active channel: 12, 13
crosshair reticle: 12, 13
focus position indicator: 12, 13
image polarity: 12, 13
level & span (gain) indicator: 13
NFOV reticule: 12, 13
system date: 12, 13
system time: 12, 13 system cable, 15 m / 50 ft.
packing list: 2
System check ID
label: 27 system date
symbol: 12, 13
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System info
command: 27
System information
dialog box: 27
system time
symbol: 12, 13
T
technical support: 30 telefax number: iv telephone number: iv tests
built-in: 35 theory of thermography: 56 thermograph: 53 thermographic theory: 56 thermometrical spectrum: 52 thermos bottle: 54 ThermoVision™ Sentinel
packing list: 2
Time format
label: 23 tools
diagnostic: 35 trademarks: iv transport case
packing list: 2
Index – T
U
unpacking: 2
V
video cable
packing list: 2 video camera
specifications: 33 Video mode: 27
W
warranty: iv website: iv
Wide FoV
command: 18 Wien, Wilhelm: 59 Wilhelm Wien: 59 William Herschel: 51
Y
Year
label: 24
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A note on the production of this manual
This manual was produced using XML – Extensible Markup Language. For more information about XML, point your browser to: http://www.w3.org/XML/
Customers interested in the history & theory of markup languages may also want to visit the following sites: ▪ http://www.gla.ac.uk/staff/strategy/information/socarcpj/
▪ http://www.renater.fr/Video/2002ATHENS/P/DC/History/plan.htm
The following software was used for the production of this manual:
URLSupplierSoftwareDescription
http://www.excosoft.se/eweb/site/excoconf_pd.htmlExcosoftExcoConfVersion control
http://www.excosoft.se/eweb/site/exc_pd.htmlExcosoftXML ClientEditing environment
http://www.excosoft.se/eweb/site/home.htmlExcosoftExcoFormPreformatting
http://xml.apache.org/xerces-jApacheXercesXML parser
http://xml.apache.org/xalan-jApacheXalanXSLT processor
http://www.renderx.net/Content/index.htmlRenderXXEPXSL-FO rendering engine
The following file identities and versions were used in this manual:
20236703.xml a30
20238503.xml a4
20246703.xml a2
20246803.xml a2
20247003.xml a2
20247103.xml a2
20253603.xml a9
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20266403.xml a1
20266503.xml a1
20266603.xml a1
20269003.xml a2 R0082.rcp a1 config.xml a1
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