FlexStone FLTT1005 Installation & Assembly

3-Panel Shower Kit
V.2 - 3/18/2019
Install Instructions
For missing items or returns do not return to store.
Please call 877-941-3662
(Monday – Friday 8:00 a.m. – 5:00 p.m MT)
3-wall Shower Surround Instructions
V.2 - 3/18/2019
Elegance Series
Alcove Shower Model:FSSK48367831
D
C
I
Royale Series
Tub/Shower 3-wall Model: FSSK60367831 (for tubs OR showers)
G
F
AB
B
E
D
I
J
K K
G
F
ABC
B
E
J
A Back wall panel 1
B Side wall panel 2 C Left wall front mitered trim 1 D Left wall top mitered trim 1
E Right wall front mitered trim 1 F Right wall top mitered trim 1
G Back wall top trim 1
I Corner shelf with bracket 1 J Inside corner reinforcement 2
A Back wall panel 1
B Side wall panel 2 C Left wall front mitered trim 1 D Left wall top mitered trim 1
E Right wall front mitered trim 1 F Right wall top mitered trim 1
G Back wall top trim 1
I Corner shelf with bracket 1 J Inside corner reinforcement 2
K Tub leg panel
(60”W models only) 2
Please inspect packages for damage or missing pieces, and read instructions carefully prior to
installation. All FlexStone products come with a protective masking covering the image side
of the material. If you have any questions or issues, please call our customer suppport
Monday – Friday 8:00 a.m. – 5:00 p.m. MT at 877–941–3662
RECOMMENDED:
Visit http://FlexstoneProducts.com/installation to access a walk-through video and other useful installation information.
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Required Tools
V.2 - 3/18/2019
Helpful Tools
Installation Kit
FlexStone offers an installation kit that includes eight cartridges of Performance Pro Adhesive and two cartridges of Performance Pro Color-Tinted 100% Silicone. Select retailers include this in FlexStone kits, while others offer it for purchase separately.
x 8
Construction
Adhesive
x 2
100% Silicone
Before Starting
Consult your local building codes with questions on installation compliance standards. Building and plumbing codes may vary by location, and FlexStone Bath Systems is not responsible for code compliance standards for your project.
1. The FlexStone wall system is designed to be installed over a solid substrate such as green board, cement board, or other water resistant backers. Substrate should be clean, dry, and free of dust or loose paint. Unless using our Remodel Trim Kit, any existing surround material should be removed.
2. The Remodel Trim Kit (sold separately) allows FlexStone to be used over existing tile. Tile should
be in good shape, and wall surfaces should be at (i.e. remove any accessories that would interfere
with the FlexStone panels.) The 4 pieces of 96" length would replace Items C, D, E, F, and G. Follow instructions included with Remodel Trim Kit.
3. If installing a new bathtub or shower base prior to FlexStone installation, follow the manufacturer’s instructions, and install the tub or base level and square to walls.
4. Turn o the water supply and complete any plumbing modications prior to installing your FlexStone surround. Leave plumbing handles o until surround is installed. Plan the placement of the shower
head such that it is either above the height of the wall panels or at least 2" below the top of the wall panels. This will keep the trim moldings from interfering with the pipe and escutcheon plate.
5. Review Section 6 and decide how the vertical trim moldings will be installed, either outside the shower base, or on top of the base threshold. This will impact the width of the side wall panels in Section 3.
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Install Instructions
V.2 - 3/18/2019
1. Installation of Inside Corner Reinforcements (J)
A. Flashing Tape Corner Reinforcements go behind the panels in the back vertical corners for added leak protection. This tape has been cut to length, matching the height of the panels of your kit.
B. Apply a generous bead of adhesive onto both walls
about 3/4 inch away from the corner. Fold the ashing tape
at the center crease with the print side together, then press the tape into the corner using a taping or putty type blade.
Using the same blade, atten out the tape to create a at,
smooth inside corner. Wipe away any excess adhesive.
2. Installation of Back Wall Panels (A)
NOTE: It is not necessary to cut the top edges of panels to be level, as
they will be covered by trim moldings.
L1
R1
A. The back panel must be t to both the left and right
corners, and to the tub or shower base. Keep in mind that walls may not be square or plumb, so you will want to measure width of the alcove at both the bottom and top of the alcove prior to trimming panel. (See TIP on right for a technique for achieving good fit measurements.) Trim the panel to size with a utility knife, jigsaw, or power plane
and dry t until a tight t is achieved.
TIP: Draw a vertical plumb line directly on the middle of the sheet­rock from top to bottom of wall. Now draw a horizontal level line crossing the plumb line about halfway up the wall. Record mea­surements left from the vertical line to corner at top, middle and bottom (L1, L2, L3), then right from the vertical line to corner (R1, R2, R3.) Now record measurements down from the horizontal line to the tub (D1, D2, D3.) Transfer these measurements to your back wall panel (A). These 9 measurements will account for out of plumb walls AND out of level tubs!
B. When satised with the t, peel protective masking back
from the edges of the panel (approx. 4") and clean burs from any rough edges. Generously apply Performance Pro Adhesive in lines or blobs to the back of the panel in a pattern every 3 to 4 inches. Use approximately one 10oz tube per 8 square feet following adhesive directions on tube. Push the panel in place, lightly pounding to achieve good bond.
Vertical Plumb Line
L2
R2
D1 D2 D3
L3
R3
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3. Installation of Wet/Plumbing Wall Panel (B)
V.2 - 3/18/2019
A . Hold side panel as close to plumbing wall as possible. Scribe and trim the inside edge and bottom edge against
the shower base for best t before measuring, marking, and cutting holes for plumbing xtures. The depth of the side wall panels can also be trimmed down to t the
opening or your shower base, although how you decide to
install vertical trims C and E will inuence the width sizing
of side wall panels (see Section 4.)
NOTE: You will be able to ne tune your panel to a more accurate
t after the holes are cut and your panel can be rmly pushed into
the corner.
B. For each hole to be cut, measure the vertical distance
between the center of the plumbing xture and the shower
base. Measure the horizontal distance between the center of
the xture and the installed back wall panel. Mark the center of the xtures on the face of the panel.
Inside Wall
C. Using a drill, make a small pilot hole in marked locations. Using a jigsaw, hole saw, or paddle bit cut out each hole in the panel to the appropriate size for the particular pipe or
xture. Make each hole only as large as necessary for access
to the plumbing. Cover plates only cover so much!
D. With holes drilled so the panel now ts over the plumbing, you can ne tune the t of the panel into the back corner and
against the shower base from step 3.A.
E. Prior to adhering the plumbing wall panel, seal the back panel A to the corner reinforcement using a small bead of Performance Pro 100% Silicone.
F. Follow Step 2.B and adhere the side panel, but also form a bead of adhesive on the back around each plumbing hole.
4. Installation of Opposite Side Wall Panel (B)
A . Use same procedures as in steps 3.A-3.F except that
no holes will be drilled in this panel. Dry t rst, and then
apply silicone to seal the corner, and adhesive as you did on previous side panel.
Shower Base
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5. Installation of Tub Leg Filler Panels (K)
V.2 - 3/18/2019
A. Tub Leg Filler panels (K) are installed from the oor to
the bottom of the side walls next to the skirt of the tub, only when the side walls extend beyond the tub. First trim
the height to t from oor to the bottom of the side wall panel. For a professional look, ller panel should match
the contour of the tub. You can scribe the contour with a compass, or by hand, and cut with a jig saw or utility knife. Next, trim the outside edge to align with the outside edge
of the side panel. Place a very ne bead of silicone along the top edge of the ller panel to seal it to the bottom edge of the side wall panel, then adhere ller panel as in
Step 2.B.
NOTE: For alcoves that are only 1-2" larger front to back than the tub,
the tub leg ller panels will not be needed, and the vertical trim molding
(Item C or E) can be contour-cut to t right up against the tub.
6. Installation of Back Wall Top Trim (G)
Tub Leg
Filler Panel
NOTE: Trim moldings are shaped like an "L", and the long leg is
designed to overlap panels, with the short leg returning back to
the sheetrock and hiding the panel edge. Be sure to peel protective
masking back from the edges of the panels before adhering the trim
moldings.
A. Note the height of the shower head. Decide if top trims will be installed above or below shower head/escutcheon, keeping in mind that trims can overlap panels from ½" to 2-1/2". Mark a level line at desired height of the top of the trim on the back wall (above the back wall panel).j
B. Measure the distance from plumbing wall to opposite wall (sheetrock to sheetrock, NOT FlexStone to FlexStone). Cut item (G) to this measurement, then cut a notch ¼" wide in both ends. This will enable the trim to overlap the back
panel and t over the end panels eliminating any large gaps
or holes in the corners.
C. Dry t this trim piece and make sure it ts properly in a
level position. Peel away protective masking from the trim, apply adhesive to the back of the trim molding, and adhere it over the back wall panel. Secure the trim piece in place while the adhesive cures using paint-safe masking tape.
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7. Installation of Side Wall Trims (C,D,E,F)
V.2 - 3/18/2019
NOTE: Vertical trim moldings are designed to be installed either:
1) resting on top of the shower base threshold, or 2) outside the
threshold and running down to the oor. Depending on the size of
your alcove opening, you may even choose to contour cut the trim
moldings to overlap the threshold partially.
A. Place horizontal left wall top mitered trim (Item D) in place, push into the corner against back wall trim piece, then level it. Mark a level line on the wall on the top side of the molding near the outer end. Set aside this trim piece.
B. Measure from the oor to the level mark made in 7.A
to determine the length needed for the vertical trim piece (Item C). Cut vertical trim piece (C) to this length, but do not cut from the pre-mitered end!
C. Fit vertical trim piece (C) over panel and plumb using a level. If contour cutting this molding to match the shower base shape, do so now. You can scribe the contour with a compass, or by hand, and cut with a jig saw or utility knife. For tub installations, the back side of the molding will not be supported by panel material in the contour cut region
outside the tub. Use a piece of cuto scrap as a ller behind
this area of the molding. Peel away protective masking from the trim, apply adhesive and adhere molding to panel. Secure with masking tape as in Step 6.C.
Vertical trims installed outside shower base
D. Measure horizontal distance from back wall molding piece to the tip of miter on the vertical molding. Cut the horizontal top trim molding (Item D) to this dimension by
cutting o the end opposite the miter. Be sure not to cut
the mitered end.
E. Dry t the molding (D) in place for a tight t. Peel
away protective masking from the trim, apply adhesive on the backside of the molding and adhere to the wall as before. Make any minor adjustments necessary to ensure that the mitered end makes a tight joint.
F. Repeat 7.A-7.E for the opposite wall trims (E, F).
Vertical trims contour cut to overlap threshold
X
X
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8. Installation of Corner Shelf (I)
V.2 - 3/18/2019
NOTE: Corner shelf includes a folding-triangle metal bracket with
screw holes which is designed to mount directly to the FlexStone wall
panels. Be sure to peel away protective masking from the installation
area before securing the bracket.
A. Position corner shelf bracket in desired corner at desired height. Use a level to mark level lines in pencil. Adjust the
alignment to include a slight forward slope for water runo.
B. Using drywall screws or other coarse-thread screws, fasten each side of the bracket through the FlexStone panels and the sheetrock.
C. Fold bracket and complete triangle by bending the tab
over to secure bracket. Dry t the corner shelf material over
the bracket. If corner is out of square, trim one side of shelf
to achieve a tight t.
D. Peel back protective masking from edges of shelf, apply adhesive to top and bottom of bracket and place FlexStone material over bracket like a clamshell. Clamp until dry (24 hours).
9. Sealing with Silicone
A. If you desire to paint the walls now or in the future, use paintable latex caulk where trim moldings meet sheetrock.
Use wet nger or caulk tool to shape the latex caulk to a nice nish.
B. Using denatured alcohol, clean and prime all joints in the surround, including vertical and horizontal joints where panel meets tub, panel meets panel, or trim meets panel. Clean any oils, greases, or adhesive residues from these joints.
C. Seal all joints in your surround with 100% silicone. Our installation kit has color-matched translucent silicone, tinted
to complement your selected FlexStone color. Apply a ne bead of silicone to all joints. Use wet nger or caulk tool to shape the silicone to a nice nish. Follow any directions on
sealant tube.
PLEASE WAIT 24 HOURS BEFORE INSTALLING FINISH PLUMBING OR USING YOUR NEW TUB/SHOWER SURROUND. REMOVE REMAINING PROTECTIVE MASKING PRIOR TO USE.
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V.2 - 3/18/2019
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Package Contents
V.2 - 3/18/2019
Kit Type:
Elegance 3-Panel
Kit Contents:
Back Wall Panel
Left Side Wall Panel
Right Side Wall Panel
Corner-Shelf Bracket
Corner Shelf Clamshell
2 Inside Corner Reinforcements
Kit Type:
Royale 3-Panel
Kit Contents:
Left Wall Front Mitered Trim
Left Wall Top Mitered Trim
Right Wall Front Mitered Trim
Right Wall Top Mitered Trim
Back Wall Top Trim
Packaged Date: Packaged By: And:
Back Wall Panel
Left Side Wall Panel
Right Side Wall Panel
Corner Shelf Bracket
Corner Shelf Clamshell
2 Inside Corner Reinforcements
Left Wall Front Mitered Trim
Left Wall Top Mitered Trim
Right Wall Front Mitered Trim
Right Wall Top Mitered Trim
Back Wall Top Trim
Tub Leg Panels
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