Flexium M00018EN-03 Programming Manual

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Page 1

List of Errors

9 List of Errors

9.1 Miscellaneous Errors and Machine Errors

Error NoMeaning of the error

Unknown character / Axis not recognised by the system

Too many digits after a function

Presence of a sign after a function which does not allow signs

Non ISO character

Sequence number over 32767

Slash character / for block skipping is not the rst in the block

Spindle speed programming over > 65535

Operation number negative or over 127

Programming a null EF value

Dwell value negative

Minimum radius in tangential feed is negative

Syntax error with L900-L925

E.xxx programmable error number is null

Unknown memory area in the syntax VAR H.. :s

Executable block in a part program called on RAZ procedure (%110000)

Programming of a rotary modulo axis in incremental mode (G91) with more than 15 revs

Programming of a linear axis whose axis name is forbidden (depending on the current interpolation plane)

Programming of feed F with a null value

Programming of a spindle speed S over 65535

Programming of S several times

Programming of K several times

Programming of M3/M4 several times

Programming of {M40 or M41or ....or M45} several times

Spindle already in movement

G76+ H... ou G76- H.... program number must be the last data on the line

G76+ N.. .... (block to insert) unknown name eld to add

G76+ N.. .... (block to insert) EA...EZ name eld : block to insert is full

G76+ N.. .... (block to insert) dimension over 100000000

G76+ N.. .... (block to insert) error on a list of polynomial coefcients

G76+ N.. .... (block to insert) block to insert is full

G76+ H<bin> = H<source> .... Character '+' is missing after G76

G76+ H<bin> = H<source> .... Reservation sie is null

G76+ H<bin> = H<source> .... Reserved sie must be the last data on the line

G76+ H<bin> = H<source> .... Unknown name eld to add

G76+ H<bin> = H<source> .... Syntax error with G76+

Structured programming in polynomial programming

The character after the operator @ (equivalent address) is not alphabetical

Error on axis address value @

The second character in a sequence Ex is not alphabetical

Programming several times the retract axis

Retract axis not existing

Mirror function enabled on axis direction tool

Unknown G function or a mandatory argument missing after the G

Attribute of a G code wrongly positioned

Option not enabled or option parameter conict

Structured programming, RTCP, synchronised axes, etc.

«Geometric» option programming not enabled

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(1)

40-49

50-59

60-69

70-71

«Polynomial interpolation» option missing coefcient table full

Error in programming movements parallel to inclined axes (grinder):

- Programming is not in plane G20

- Interpolation is not in G00 or G01

- X is not programmed after G05

- X and Z are not programmed after G07

Tool correction number too high

A sequence of too many non-working blocks - Endless Loop

Invalid line conguration

Error in RTCP activation

End of block in a comment - close bracket missing

Servo error: P50 too small

No M02 at the end of the program

Blocks not made executable in a cycle called by a G function

Blank denition incoherent in 3D mode

Error in inclined plane declaration

Function reactivated when already active

Function argument declaration incomplete

Pivot point axis does not exist or is not servo-controlled

Incoherent value in one of the matrix terms

Subroutine or sequence number does not exist

Too many subroutine nesting levels

Radius offset: In G52 machine origin programming / With taper threads

Syntax error in CCSPD or index table radius denition

G96 must be followed by S / G97 must be followed by S / initial radius cannot be determined

X or U not programmed in this block or a previous block

No range programmed for CCSPD / No range compatible with S in G97

No range search option: S not included between min. and max. values of the range programmed

With range search option: S does not belong to any range

Line error detected

Homing error / Axis already on limit switch

All slides on wait for synchronisation

Minimum radius reached in G21 interpolation

Sequence number not found in SEARCH

Part program memory full

Max. feed rate exceeded for thread cutting (COMAND)

Spindle already controlled by another channel

Axis synchronisation error (with axis synchronisation option)

(1)

Excessive following error on axis 0 to 9

(1)

Excessive following error on axis 10 to 19

(1)

Excessive following error on axis 20 to 29

(1)

Excessive following error on axis 30 and 31

Incremental programming after an incomplete block (PGP)

Switch from state G20 to G21 or G22:

- last block in G20 incomplete as it is programmed in PGP or radius correction or with X ≤ 0

- rst block in G21 without X and Y or G22 without Y and Z

Switch from state G21 or G22 to G20:

- last block in G21 or

- G22 incomplete or

- rst block in G20 in mode G41 or

- G42: In G21 or G22, initial radius negative or zero

540 Flexium Programming Manual - M00018EN-03

Page 3

List of Errors

(1)

Machine error

In G21, programming of a xed turning and milling cycle

Tool type incompatible with the machining phase (milling or turning)

Syntax error in programming channels synchronisation

G78 P: Maximum 4 digits, must be less than the number of P must have a maximum of 4 digits and the index less than the number of channels

G78 Q: Q must have a maximum of 4 digits and declared in ascending order

No M00, M01 or M02 should be encountered when a G78 P... is active

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9.2 Parametric Programming Errors

Error NoMeaning of the error

Parameter No. not recognised

Negative parameter assigned to a function which does not take a sign

Parameter value higher than the maximum value of the function to which it is assigned

Error in parameter declaration or test expression

L function not followed by symbols =,<,>, &, !

Association with a prohibited function by a linking character -, +, *, /.

Operation prohibited in a parametric expression:

Square root of a negative number / Division by 0

Attempt to write in an external input parameter or a read-only parameter

The block preceding the external parameter declaration is incomplete

Programming of L100 ... in a contour denition in G64

Parameter update impossible in G76:

- No symbol = after the parameter number

- Less than 10 characters allocated for entry of the value

Write by a channel of a dynamic operation already used by another channel

Error related to the N/M AUTO function:

- More than 5 N/M AUTO axes dened

- Non-servo-controlled axis dened as N/M AUTO

- Denition of an N/M AUTO axis of another channel

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List of Errors

9.3 ProleGeometryProgramming(PGP)Errors

9.3.1 The end point cannot be calculated from the elements in the blocks

Error NoMeaning of the error

101

102

106

107

9.3.2 An intermediate point cannot be calculated from the data in two blocks

Error NoMeaning of the error

110

111

113

114

PGP: Insufcient data for programming a circle

Circle programmed on two parallel axes (with R / see Error 107)

Line programmed by an angle and one coordinate with no way of calculating the other coordinate

In G02, G03, programming of the third axis without «helical» option

PGP: Circle programmed by its radius and end point, with the end point separated from the start point by more than 2 * radius

Circle programmed by X, Z, I K with a start radius different from the end point (20 microns) / Helical: dimension of 3rd

axis missing

Circle programmed on two parallel axes (with I, J, K / see Error 101)

PGP: Syntax error in the rst of two blocks of a PGP entity

Circle programmed on two parallel axes (with R / see Error 107)

PGP: Line/line intersection in which:

- First block starting point = second block end point, or

- First line angle = second line angle

PGP: The values programmed in the two blocks do not allow determination of an intersection or tangency point

PGP: Intersection or tangency point not determined by ET+, ET-, ES+ or ES-

9.3.3 An intermediate point cannot be calculated from the data in three blocks

Error NoMeaning of the error

121

122

123

124

9.3.4 Filletorchamferdenitionerrors

Error NoMeaning of the error

130

131

135

9.3.5 MiscellaneouserrorsinPGP

Error NoMeaning of the error

136

137

PGP: Syntax error in the last of the three blocks of a PGP entity

PGP: The rst two blocks are non-intersecting lines

PGP: The data programmed in the three blocks do not allow determination of the tangent point

PGP: Tangent point of the second and third blocks not specied by ET+ or ET-

Zero displacement in one of the two blocks connected by a llet or a chamfer

Fillet or chamfer programmed in a block including M0, M1 or M2

Programming insufcient in a sequence of blocks, not allowing determination of the end point

A chamfer can only connect two straight lines

More than two blocks without movement between two geometric elements whose intersection or tangency point is to be calculated

Change of interpolation plane with an invalid block

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9.4 Miscellaneous Errors

Error NoMeaning of the error

138

139

140

141

143

144

145

146

148

149

Change of interpolation plane when not in G40 (FCU)

Two carried parallel axes programmed in the same block outside G52 and outside G00

Radius correction programming error:

- Too many extraneous blocks between two consecutive paths

The following functions cannot be programmed when radius offset is active:

- M00, M01, M02, access to external parameters, writing of parameters E8xxxx or L > 100

Carried parallel axes:

- Programming of a circle whose start point was programmed with one axis and whose end point was programmed with the associated parallel axis

Scale factor cancelled or enabled with radius offset

Movement of a quantied axis different from the increment

G29: ABS VAL (P * P + Q * Q + R * R - 1000 mm) > 1 mm (normal vector not a unit vector)

Offset in space / G29:

- At least one of dimensions P, Q or R missing

- At least one of dimensions X/U, Y/V or Z/W missing

Number of axes programmed exceeds the maximum authorised number

Tool radius too large with respect to programmed path

9.5 Request for Movements Outside the Machine Travel Limits

Error NoMeaning of the error

150

151

152

153

154

155

156

157

158

159

Travel overrun on the X axis

Travel overrun on the Y axis

Travel overrun on the Z axis

Travel overrun on the U axis

Travel overrun on the V axis

Travel overrun on the W axis

Travel overrun on the A axis

Travel overrun on the B axis

Travel overrun on the C axis

Request for programmed movement on an UN-HOMED axis

9.6 Structured Programming Errors

Error NoMeaning of the error

190

191

192

193

195

196

197

198

199

Too many branch or loop nesting levels (maximum 15)

Non-compliance with the syntax in structured programming structured programming prohibited in MDI mode the index of a FOR loop must be:

- an L variable, a symbolic variable or a parameter E80000

- E81000 or E82000 non-compliance with the syntax of PUSH and PULL instructions

- DO missing after WHILE programming of IF, THEN, ELSE in MDI mode

Keyword not recognised or prohibited in the context

Structure error

Program stack saturated / Too many constants dened for the space allocated

Error in array index declaration

Use of a symbol not declared as VAR

Syntax error in variable symbol declaration

Incorrect variable declaration syntax

544 Flexium Programming Manual - M00018EN-03

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List of Errors

9.7 Axis Errors

Error N

200 ÷ 203

210 ÷ 219

220 ÷ 229

230 ÷ 239

240,241

(1)

245

248

(1)

Machine error.

Meaning of the error

Hardware error on handwheel 1 to 4

(1)

Poor signal or sensor complementarity error on axis 0 to 9

(1)

Poor signal or sensor complementarity error on axis 10 to 19

(1)

Poor signal or sensor complementarity error on axis 20 to 29

(1)

Poor signal or sensor complementarity error on axis 30 and 31

Fault on digital servo-control

DISC NT Drive in fault

9.8 CNC-PLCCommunication

Error N

249

Meaning of the error

Cyclic CNC - PLC communication fails

9.9 System options errors

Error N

250

251

252

253

Meaning of the error

Invalid PERSOChip

Inconsistent PERSOChip Data

Invalid Licence File

Nesting of subroutine called by M functions is forbidden

9.10 AxesNotIdentiedontheBus

Error N

300 ÷ 309

310 ÷ 319

320 ÷ 329

330,331

(1)

Machine error. Caution: For this type of error a CNC reset causes a general reset (CNC reset + PLC reset).

Meaning of the error

(1)

Axis 0 to 9 declared in P2 but not detected on the bus

(1)

Axis 10 to 19 declared in P2 but not detected on the bus

(1)

Axis 20 to 29 declared in P2 but not detected on the bus

(1)

Axis 30 and 31 declared in P2 but not detected on the bus

545Flexium Programming Manual - M00018EN-03

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9.11 Dynamic Operators in C

Error NoMeaning of the error

400

401

402

403

404

405

406

407

410

411

413

414

420

421

423

Loading dynamic operators in C: The size of user code is too big

Loading dynamic operators in C: Format error

Loading dynamic operators in C: Checksum error

The system has insufcient memory for dynamic operators in C

Loading dynamic operators in C: Open error

Loading dynamic operators in C: Read error

Loading dynamic operators in C: Close error

Loading dynamic operators in C:The directory is empty

Dynamic operators in C: Number of parameters passed doesn’t tally

Dynamic operators in C: USER ERROR from INIT: negative return

Unrecognised dynamic operators in C

Dynamic operators in C without MAIN

Dynamic operators in C: USER ERROR from the QUIT function

Dynamic operators in C: USER ERROR from the QUIT function: negative return

Dynamic operators in C: Range of function in C not from [0..100]

9.12 Spline Curve Interpolation Errors

Error NoMeaning of the error

600

601

602

603

604

605

Curve number zero

N.. N.. must be programmed

No axes programmed in the rst block of the contour

Curve slope undened

Less than three blocks in the prole

Curve number unknown

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List of Errors

9.13 Cycle Programming Errors

Error NoMeaning of the error

830

831

832

833

834

835

836

837

838

862

863

864

871

872

873

874

875

876

880

881

882

883

884

885

886

887

888

889

890

891

892

893

894

895

896

897

898

899

Positioning not completed

Spindle stopped

End point, P and K must be programmed

Retraction clearance too small

EB value: -90 < EB < +90

The values of P, Q, R and K are absolute values

The interpolation plane must be G81 or G20

Bad value of F or S

Threading resume : incoherent data

P or R and end point to be programmed

End point incoherent with EA

Milling tool prohibited in G66

Finished prole limits not dened

No dimensions in blank denition

P or R not programmed

Blank inconsistent with nished prole

No intersection of EA with the prole

Relief angle EB incorrectly dened

Cycle axis unknown

Parameter value not compatible

Hole bottom dimension not programmed

Pitch (I J K) or clearance (P) not programmed

More than 9 thread starts

Pocket incompatible with the plane selected

Tool incompatible with the radius programmed

Cut > tool diameter

Dwell prohibited in this cycle

Syntax error

Tool orientation incompatible

Return plane = bottom of hole

Axial feed missing

Lateral feed missing

ER prohibited in G20

G21, G22 prohibited in cycle

Dimension incompatible with tool radius

Length of oblong pocket < diameter

Tool corrector missing

Spindle not assigned to this channel or spindle or channel incompatible

547Flexium Programming Manual - M00018EN-03