Flex Innovations RV-8 60E G2 User guide

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DAY & NIGHT VERSIONSDAY & NIGHT VERSIONS
DESIGNED BY:
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BEFORE CONTINUING WITH THIS INSTRUCTION MANUAL OR ASSEMBLY OF YOUR AIRCRAFT, PLEASE VISIT OUR WIKI SUPPORT SITE FOR THE LATEST PRODUCT UPDATES, FEATURE CHANGES, MANUAL ADDENDUMS AND FIRMWARE CHANGES FOR BOTH YOUR AIRCRAFT AND THE INSTALLED AURA 8 ADVANCED FLIGHT CONTROL SYSTEM.
wiki.flexinnovations.com/wiki/Aura
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TABLE OF CONTENTS
Introduction Box Contents Specifications Completion Items Battery Charging Guidelines Special Language Definitions Important Information Regarding Warranty Safety Warnings and Precautions Low Voltage Cutoff Main Landing Gear Installation Tailwheel Installation Vertical Fin Installation Aura 8 AFCS Transmitter Setup Connecting a Battery/Arming the ESC LED Controller Connections (Night Version Only) Receiver Installation/Servo Connections
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INTRODUCTION
Unparalleled Flight Performance
The Flex Innovations RV-8 is a massive, yet lightweight airframe that offers an incredibly wide flight envelope. From beginners to experts, the RV-8 has something to offer everyone. Beautiful scale lines, clear canopy with pilot figure and a beautiful color scheme deliver a true-to-scale presence in the air and on the ground.
With over hundreds of designs, World F3A and Free Style Champion Quique Somenzini has maximiized the simplicity and practicality of the RV-8 design and matched it with the incredible Aura 8 Flight Control System (AFCS) for the ultimate stability with out interfering with the pilot's control. It takes less than one-hour to assemble out of the box and remains quick to assemble at the field, yet transportable in size.
For the latest updates, features, addendums and more, before assembly, please visit:
wiki.flexinnovations.com/wiki/RV8
Horizontal Stabilizer Installation Rudder and Elevator Linkage Installation Main Wing Installation Transmitter Control Direction Test Flight Control Sensing Direction Test Motor And Propeller Installation Propeller and Spinner Installation Center of Gravity Verification Pre-Flight Checks Flying your RV-8 Airframe Repairs Replacing Servos Aircraft Troubleshooting Guide Limited Warranty AMA Safety Code
Pre-installed and custom-tuned Aura 8 Advanced Flight Control System with bounceback control
70-size, 500kV motor and 100A ESC for big power
(6) New, High-Precision Potenza DS-34 servos.
Light wing loading for easy handling
5-9 minute flight times depending on battery choice and throttle management
Designed around the popular 6S 5200mAh battery.
Light Weight EPO foam that is durable and easy to repair
CA Hinges for free movement and large throws
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wiki.flexinnovations.com/wiki/Aura
BOX CONTENTS
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COMPLETION ITEMS
Potenza 70 500Kv Brushless Outrunner Motor (FPZM1070)
ZTW 100A ESC with 5V/10A BEC (ZTW100AEBEC)
Potenza DS34 Digital Servos
(FPZDS34)
Aura 8 Advanced Flight Control System (FPZAURA08ZZRV8)
17.5 x 7 Electric SR Propeller
(FPMP17570E)
4200-6200mAh 6S 22.2V 35C+ Li-Po
(FPZB52006S40)
6+ Channel Computer Transmitter
(7+ Channels Required for Switchable Night LEDs)
NEEDED TO COMPLETE
INSTALLED!
INSTALLED!
SPECIFICATIONS
75.8 in. (1925mm)
66.3 in. (1685mm)
Day Version: 10.3lb (4660g)
Night Version: 10.6lb (4770g)
RTF with 6S 5200mAh ba�ery installed
1120 sq. in.
(72.3 sq. dm.)
BATTERY CHARGING GUIDELINES
REPLACEMENT PARTS
FPM357001 FPM358001 FPM357002R FPM357002L FPM358002R FPM358002L FPM357003 FPM357004 FPM357005 FPM357006 FPM357007 FPM357008 FPM357009 FPM357010 FPM357011 FPM357012 FPM357013 FPM357014 FPM357015 FPZM1070 FPZM10701 FPZM10702 FPZM10703 FPMP17570E FPZDS34 ZTW100AEBEC FPZA1016 FPZA1017 FPZAURA08ZZRV8
Fuselage (Day) Fuselage (Night) Right Wing (Day) Left Wing (Day) Right Wing (Night) Left Wing (Night) Horizontal Stabilizer Set Canopy Hatch Aluminum Landing Gear Wheel Pant, Wheel and Tail Gear Set Wing and Stab Tube Joiner Set Pushrod Set Decal Set Spinner Stabilizer LED Set Hardware Package Pilot Cowling with Screws Vertical Stabilizer Potenza 70 500Kv BL Motor Potenza 70 Bolt-On Prop Adapter Potenza 70 Aluminum X-Mount Potenza 70 Motor Shaft SR 17.5 x 7E Propeller Potenza DS34 Digital Metal Gear Mini Servo ZTW 100A ESC with 10A External BEC Potenza Advanced R/C LED Controller (6s) Potenza 1.5 in. Plastic Servo Arm (2) Potenza Aura 8 AFCS for the RV-8
OPTIONAL ACCESSORIES
FPM357016 FPZAU01 FPZB52006S40 FPZB62006S40 FPZA1010 ZTWCARD SPMAR8010T SPM9645 FUTR2001SB FUTR7003SB FPM357017
RV-8 Float Set Potenza 3pc. Male-Male Servo Connectors Potenza 6S 5200mAh 45C Li-Po Potenza 6S 6200mAh 40C Li-Po Potenza Digital Battery Analyzer ZTW ESC Programming Card Spektrum AR8010T DSMX Receiver Spektrum DSMX Remote Receiver R2001SB S.BUS S-FHSS Receiver R7003SB S.BUS FASSTest Receiver RV-8 Keychain Camera Mount
(Recomended
SPM Receiver)
(Recomended FUT Receiver)
INSTALLED!
INSTALLED!
INCLUDED!
NEEDED TO COMPLETE
NEEDED TO COMPLETE
Receiver
FOLLOW ALL INSTRUCTIONS PROVIDED BY YOUR
BATTERY AND CHARGER MANUFACTURER.
FAILURE TO COMPLY CAN RESULT IN FIRE.
The assembly of the RV-8 can be accomplished in less than one hour. Prior to assembling the airplane, it is advisable to charge your battery so that you are ready to begin setup upon completion of the assembly of your model.
We recommend the use of an advanced Li-Po balancing charger for your batteries to get the maximum performance and lifespan.
Our airplanes are designed around our Potenza Li-Po batteries, and we recommend the Potenza 6S 5200mAh 40C Li-Po based on our extensive testing and development. These batteries feature an EC5 connector, so no soldering is required for use in your RV-8.
All are available at www.flexinnovations.com
Spektrum DSMX Remote Receiver(s) Spektrum SRXL Receiver Futaba S.Bus Receiver Hitec S.Bus Receiver Graupner SumD Receiver JR XBus Mode B Receiver Jeti UDI 12 Receiver 6+ Channel Receiver (any brand)
WARNING
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SPECIAL LANGUAGE DEFINITIONS
WARNING
AGES 14+
NOTICE:
CAUTION:
WARNING:
Procedures, which if not properly followed, create a possibility of physical property damage AND a little or no possibility of injury.
Procedures, which if not properly followed, create the probability of physical property damage AND a possibility of serious injury.
Procedures, which if not properly followed, create the probability of property damage, collateral damage, and serious injury OR create a high probability of serious injury.
Read the ENTIRE instruction manual to become familiar with the features of the product before operating. Failure to assemble or operate the product correctly can result in damage to the product, personal property, and cause serious or fatal injury.
All instructions, warranties and other collateral documents are subject to change at the sole discretion of Flex Innovations, Inc. For up-to-date product literature, please visit our website at www.flexinnovations.com, click on your aircraft and the Aura 8 AFCS product pages.
This product is not intended for use by children under 14 years
without direct adult supervision.
IMPORTANT INFORMATION REGARDING WARRANTY
SAFETY WARNINGS AND PRECAUTIONS
Please read our Warranty and Liability Limitations section before building this product. If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this product immediately in new and unused condition to the place of purchase.
LOW VOLTAGE CUTOFF
Protect yourself and others by following these basic safety guidelines.
1. This manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or serious injury.
2. This model is not a toy, rather it is a sophisticated hobby product and must be operated with caution and common sense. This product requires some basic mechanical ability. Failure to operate this product in a safe and responsible manner could result in injury or damage to the product or other property.
3. This model must be assembled according to these instructions. Do not alter or modify the model outside of these instructions provided by Flex Innovations, Inc. as doing so may render it unsafe and/or unflyable. It is your responsibility to ensure the airworthiness of the model.
4. Inspect and check operation of the model and all its components before every flight.
5. If you are not an experienced pilot or have not flown a high-performance model before, it is recommended that you seek assistance from an experienced pilot in your R/C club for your first flights. If you're not a member of a club, the Academy of Model Aeronautics (AMA) has information about clubs in your area whose membership includes experienced pilots.
6. Keep the propeller area clear from such items as loose clothing, jewelry, long hair, or tools as they can become entangled. Keep your hands and body parts away from the propeller as injury can occur.
7. Never fly in visible moisture, or submerge the airplane or any of its electronic components in water. Permanent damage to electronic components may occur, or corrosion of components may lead to intermittent failures.
Li-Po batteries have a nominal (rated) voltage of 3.7V per cell, and fully charged, reach 4.2V per cell. Batteries are designed to be discharged below the nominal voltage, however, if they are discharged below 3.0V per cell, damage will occur and the pack will lose capacity. For best long term battery life, set a timer and land after a time that leaves approximately 15% of the battery's capacity remaining.
Low voltage cutoff is a feature that is built into the included ESC that is designed to protect the connected battery from being discharged too far and causing permanent damage to the cells. Circuitry within the ESC will automatically detect when the input voltage from the battery pack reaches below 3.15V per cell (average) and will remove power to the motor, but still deliver power to the servos so that a safe landing may be made. If the motor begins to lose power rapidly during flight, the LVC has sensed that the total voltage of the pack has dropped below 3.15V per cell average, and the airplane should be landed immediately.
Note: The ESC is set to low timing for efficiency.
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The following terms are used throughout the product literature to indicate various levels of potential harm when operating this product:
ATTENTION
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MAIN LANDING GEAR INSTALLATION
Required Tools and Fasteners:
#1 Phillips Screwdriver
1.5mm Hex Driver 8mm Open End Wrench 12mm Open End Wrench Adjustable Wrench (optional)
(2) M3x12 Phillips Head Self-Tapping Screw (10) M3x8 Phillips Head Self-Tapping Screw (4) M3x20 Phillips Head Machine Screw Blue Thread Lock
(QTY 2) (QTY 10)
Locate the wheel pants, Use a #1 Phillips screwdriver to remove the screws from the wheel pants and separate the wheel pant halves
1. from each other.
Locate the landing gear. Place the inside half of the wheel pant against the outside of landing gear leg, and the wheel pant retaining
2. plate against the inside. Note that the retaining plates are identical. Use a #1 Phillips screwdriver and a M3x12 screw to secure the wheel pant half in place. Be sure the landing gear and wheel pant are oriented in the proper direction.
Nose
(QTY 4)
Tail
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MAIN LANDING GEAR INSTALLATION (CONTINUED)
Locate the wheel and axle assembly. Use a 1.5mm hex driver to remove the set screws in the wheel collars. Apply blue thread lock to
3. the set screws and re-assemble.
Slide the threaded end of the axle through the landing gear from the outside of the landing gear. Place a washer over the axle and apply
4. blue thread lock to the axle threads. Secure the axle to the landing gear using an M5 nut and an 8mm and 12mm open end wrench.
.
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MAIN LANDING GEAR INSTALLATION (CONTINUED)
Use a #1 Phillips screwdriver and five M3x8 self-tapping screws to secure the outside half of the wheel pant to the landing gear
6. assembly.
Apply blue thread lock to the four M3x20 machine screws. Use a #1 Phillips screwdriver and the four M3x20 screws to secure the
7. landing gear to the fuselage.
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TAIL WHEEL INSTALLATION
Required Tools and Fasteners:
(QTY 3)
Locate the vertical fin assembly, tail wheel and tail wheel retaining plate. Insert the tail wheel into the bottom of the rudder, being sure to
1. orient it so that the tail wheel wire angles towards the tail as the wire moves away from the fuselage.
Insert the retaininig plate into the cavity on the bottom of the rudder. Use a #1 Phillips screwdriver and the three M3x7 self-tapping
2. screws to secure it in place.
#1 Phillips Screwdriver (3) M3x7 Phillips Head Self-Tapping Screw
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VERTICAL FIN INSTALLATION
Required Tools and Fasteners:
1.
Locate the vertical fin assembly and vertical fin tube. The vertical fin tube is the shortest tube included with your aircraft. Test fit the vertical fin to the fuselage by inserting the tube into the vertical fin, and then into the fuselage. Confirm everything fits, and aligns appropriately. Make any adjustments and test fit again until you are happy with the fit of the parts.
2.
Use 220 grit sandpaper to scuff the vertical fin tube to prepare the surface for gluing. Use a paper towel and isopropyl alcohol to clean the tube after scuffing. It is important to only scuff the tube. DO NOT remove a significant amount of material from the tube as it
can weaken the structure.
30-Minute Epoxy Craft Sticks (for mixing epoxy) Mixing Cup
220 Grit Sandpaper Paper Towels Isopropyl Alcohol
3.
Use the craft sticks and mixing cups to mix an adequate amount of 30-minute epoxy. Apply epoxy to the vertical fin tube hole as well as the fuselage parts that meet the vertical fin. Assemble the parts, being sure to wipe up any excess epoxy with a paper towel. Confirm alignment, and wait for the epoxy to cure before proceeding to the next step. DO NOT use tape to secure the fin in place as it will remove paint when it is removed.
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AURA 8 AFCS
The Aura 8 Advanced Flight Control System (AFCS) installed in your RV-8 is a giant leap forward in aircraft flight control system technology. Compatible with virtually every receiver on the market today, the Aura features special configuration for DSM systems via remote receiver connection(s), and serial data connection for Futaba or Hitec S.Bus, Spektrum SRXL, Graupner HOTT (Sum D of 8), JR XBus (Mode B), and Jeti UDI12 (standard) systems, as well as being compatible with traditional receivers via PWM servo connections.
The Aura 8 advanced flight control system installed in your aircraft has been pre-tuned for ease of use, eliminating many hours of tedious setup. For the latest Aura features, programs, transmitter downloads, and instructions, please visit wiki.flexinnovations.com/ wiki/Aura
The Aura is programmable through any Windows based PC or tablet. All dual rate, expo, travel and assignable mode programs are adjusted inside the Aura through the PC application. An assignable master gain that is OFF by default can be enabled by the Aura application. If desired, assign CH 8/AUX 3 on a proportional dial or slider.
By default, CH5/Gear is used to select the 3 flight modes by 3 position transmitter switch. CH6/Aux 1 is used to manipulate the
flaps by 3 position transmitter switch. If you wish to control the LED's in your RV-8 (Night Version only), you'll need to use a standard receiver and plug the LED controller into an open channel in your receiver.
Works conveniently with all major radio systems
Accepts signals from DSM Remote Receiver(s), Spektrum SRXL, Futaba S.Bus, Graupner Hott (Sum D of 8), JR XBus (Mode B), Jeti UDI12 (standard), Hitec S.Bus, PPM Stream, or any brand of receiver via male to male servo connectors
Expertly tuned and ready to use
USB port allows loading model configurations, user programming, and firmware updates (cable included)
Flexible and extensive programming through Windows­based PC or tablet
3+ flight modes allow precise or aggressive settings to be selected in flight
3-axis gyro utilized in RV-8 programming
Visit wiki.flexinnovations.com/wiki/Aura for the
latest Aura-related product information and
tips for your particular radio brand.
Description of Pre-Loaded Aura Flight Modes (FM)
Mode 1 (Gyro Off):
Gyro gain is set to 0 (off). All rates are set to low for general flight (same as Sport Mode). Exponential is tuned for comfortable flight.
Mode 2 (Sport):
Gyro gains are moderate and tuned for comfortable feel/best performance for general flight. All rates are set to low for general flight. Exponential is tuned for comfortable flight.
Mode 3 (High Rate/Live Wing Mode):
Gyro gains are moderate and tuned for general flight. Flaps work with aileron in roll. All rates are set to highest. Exponential is tuned for comfortable flight.
Each of the modes has been tuned by our team to offer a solid start. Because tastes in control feel are unique, if changes in rates and expo are needed, adjustments should be made through the Aura.
Changes in gain value can only be made through the Aura.
REFERENCE ONLY: Aura Settings
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WARNING
DO NOT ATTEMPT RADIO SETUP WITH PROPELLER INSTALLED. INADVERTENT POWER UP COULD CAUSE
DEATH OR SERIOUS INJURY.
TRANSMITTER SETUP
The Aura 8 AFCS is designed to work seamlessly with all major transmitter and receiver brands. When programming your transmitter, start with a freshly reset new model memory in your transmitter. Make ONLY the changes shown in the Transmitter Configuration Guide
unless otherwise noted.
The Aura 8 in your aircraft defaults to 3 flight modes that are switched via CH5/Gear in your transmitter. You may need to reassign CH5/ Gear to a 3-position switch.
The Night LEDs are switchable on/off via the transmitter. You will need to use a standard receiver, and plug the LED controller into an open channel port in your receiver. You may need to reassign that channel in your transmitter to a 2-position switch.
Consult your transmitter manual if you have questions on how to change the switch or channel assignments.
The Aura comes pre-programmed with dual rates and expos specifically designed for your aircraft. For large (greater than 5%) changes in expo or dual rates, it is highly recommended to reset all expos and rates to default in the transmitter, and tune through the Aura Config Tool.
The Aura Config Tool is free to download, and can be used on any Windows-based PC or tablet. Download at:
www.flexinnovations.com/AuraConfigTool
TRANSMITTER CONFIGURATION GUIDE
1
88%
88%
Wing/Tail Type
End Points
(Travel Adjust
or ATV)
Reversing
Sub Trim
Trim Levers
CH. 5 (Gear)
CH. 6 (Flap)
Flap > Ele Mix
Timer
4
Spektrum, Futaba & Graupner
1 Aileron, 1 Flap, 1 Elevator, 1 Rudder
Ail/Ele/Rud
Thro/Gear/Flap
None Required
Verify at zero, NOT ALLOWED
Verify at zero
Assigned to a 3-position switch
Use flap system, assign CH. 6 (Flap) to a 3-position switch
Set switch position values to 0% (neutral), -50% (takeoff), -100% (full flap)
Neutral - 0% | Takeoff - 17% Down Elevator | Landing - 17% Down Elevator
125%
100%
2
Set to 5:30 for initial flights
1 Aileron, 1 Flap, 1 Elevator, 1 Rudder
Ail/Ele/Rud
Thro/Gear/Flap
None Required
Verify at zero, NOT ALLOWED
Verify at zero
Assigned to a 3-position switch
JR DMSS
JR transmitter users that use Spektrum DSM2/DSMX receivers should follow the Spektrum information in the chart
1. above. If you are using a Futaba transmitter, please note that some Futaba transmitters have the throttle set to reversed by
2. default. Leave reversing set to defaults to start, and reverse as needed. This is only required to switch the LEDs on/off via the transmitter. If the LED controller is unplugged from the receiver
3. or Aura 8, the lights default in the ON position when powered. This aircraft can fly anywhere between 5 and 9 minutes (w/6S 5200mAh Li-Po), depending on flying style.
4.
NOTICE
FOR CUSTOMERS USING TRANSMITTERS OTHER THAN WHAT IS LISTED IN THE CHART ABOVE, PLEASE VISIT
OUR WIKI PAGE FOR INSTRUCTIONS SPECIFIC TO YOUR TRANSMITTER AND RECEIVER BRAND
JETI
HITEC
FRSKY
wiki.flexinnovations.com/wiki/Aura/JetiUse
wiki.flexinnovations.com/wiki/Aura/HitecSbusUse
wiki.flexinnovations.com/wiki/Aura/FrSkyUse
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CONNECTING A BATTERY/ARMING THE ESC
WARNING
When making adjustments to linkages, transmitter settings or the Aura 8 flight control system, remove the propeller to guard against
accidental spool up.
Hold the aircraft securely when connecting the
battery before flight. Always ensure the propeller
is clear of any and all objects as they may
become entangled.
WARNING
CAUTION
WARNING
WARNING
Observe the following procedures to safely power up your model after it has been bound. Ensure propeller is removed unless
sequence is followed to power up before flight.
1.
Lower the throttle stick and trim to their lowest setting and turn on the transmitter. Wait for your transmitter to indicate the radio signal is being broadcast before proceeding.
If a battery is connected to the ESC with the throttle fully open on the active transmitter, the ESC will enter programming mode. If this occurs, simply disconnect the battery, lower the throttle, and reconnect the battery.
2.
Ensure the aileron, elevator and rudder gimbals are centered.
3.
With the airplane on a solid surface, connect the battery to the ESC and wait. The ESC will make the motor emit a series of audible tones during its intialization process.
4.
The ESC will make the motor emit a short, final tone sequence idicating that the ESC is now armed, and that the motor will spin in response to throttle stick movement.
Always connect the battery when the throttle stick
and throttle trim is in the idle/cut-off position.
CONNECTING A BATTERY TO THE LED CONTROLLER (NIGHT VERSION ONLY)
The LEDs on your aircraft are switchable via the transmitter, and are designed to be powered by 12 volts (3S Li-Po) through the 6S JST-XH balance tab on the LED controller. By default, the LED controller is left unplugged.
IN ORDER TO CONTROL THE LEDS FROM THE TRANSMITTER, YOU MUST USE A STANDARD RECEIVER THAT IS
CAPABLE OF 7+ CHANNELS, AND KEEPS THE SERVO PORTS ACTIVE WHEN USING A DIGITAL DATA STREAM
(like S.Bus, SRXL etc.).
If the servo lead of the LED controller is not plugged into the Aura or a receiver, the LEDs will default in the ON position, allowing the Night Version to be flown at night with a basic 6-channel transmitter or receiver.
The LEDs should be powered from a separate 3S Li-Po battery per the diagram below.
The LEDs draw approximately 2.5A from ONLY 3 cells of the battery powering it. If using a higher cell count battery for
power, 3 of the cells will have a lower voltage than the others at the end of each flight. Leave excess voltage in the battery
at the end of each flight to prevent the over-discharging of the cells that power the LEDs. You MUST balance charge your
batteries after each flight the LED controller is powered by anything other than a 3 cell battery.
Do not leave the battery plugged into the LED controller for extended periods of time. Doing so can
damage the battery.
LED
3-6S Li-Po
CONTROLLER
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RECEIVER INSTALLATION/SERVO CONNECTIONS
ESC
-
+
-
+
Aura will auto-detect modern digital receiver connection(s). Using a modern digital receiver connection gives the Aura access to precise data of each channel for additional gyro-enabled outputs, simplifies wiring, and allows for more advanced features. To connect a modern digital receiver connection, follow the steps on this page, then skip ahead to page 16.
For traditional PWM receivers without digital connection(s), male to male servo leads must be used for each channel. Please refer to the connection diagram on page 15.
Supported Modern Data-Linked Receivers
Aura will auto-detect these modern digital receiver connections:
Spektrum Remote Receiver(s) Futaba or Hitec S.Bus Graupner HOTT (Sum D of 8)
A PPM (8CH, negative shift, approximately 22ms/frame) receiver may also be connected into Port 'B', however Aura will not auto-detect and setup must be performed through the Aura Config Tool (Windows Application).
Spektrum SRXL JR XBus (Mode B) Jeti UDI12 (standard)*
Connecting Your Receiver to Aura
Digital Receiver Connections
Examples of Recommended Receivers:
Spektrum SRXL
AR7700 AR8010T AR9030T
Futaba S.Bus
S-FHSS - R2001SB FASST - R6303SB FASSTest - R7008SB
DEFAULT AURA CONNECTIONS
S1
Throttle (ESC/BEC)
S2
Left Aileron
S3
Right Aileron
S4
Elevator
S5
Rudder
S6
Left Flap
S7
Right Flap
S8
Float Water Rudder
For specific information on receiver types and our
recommended receivers for this aircraft, please visit the RV-8
Wiki page at the below URL:
wiki.flexinnovations.com/wiki/RV8
JR XBus
RG612BX RG712BX
Jeti UDI
EX R6i
Graupner SUMD
GR-12L GR-16L
Hitec S.Bus
Optima SL-8
EX R11
FrSky S.Bus
RX6R RX8R
1.
While Spektrum and Futaba usually output their digital data stream, it may be necessary for JR DMSS, Graupner HOTT, and Jeti users to program the transmitter/receiver to output the correct digital format listed on the previous page. Consult your transmitter and receiver manuals for further details.
2.
Bind your transmitter and receiver per your manufacturer's instructions.
3.
Connect the included male to male servo extension to the receiver's data port (ex: S.Bus, SRXL etc.) and connect to servo port 'B' on the face of the Aura. Refer to your radio manufacturer's instructions for specific information on appropriate serial port connections and system settings.
If your receiver has a working throttle port while using it's
digital connection, USE IT. Move the ESC (throttle) lead from
Aura Port S1 to your receiver's throttle port. Consult your
receiver and/or transmitter instruction manual for specific
details on your system.
Note: If you are using Futaba S.Bus, be sure to use the proper
S.Bus port in your receiver. DO NOT use the S.Bus 2 port, as it
is not supported for use with the Aura 8. Refer to your
manufacturer's instructions for proper S.Bus use.
4.
With the transmitter powered, power up the aircraft. Aura will search (sweeping LEDs) and lock onto the signal. You will then see solid orange (power and calibrated sensor) plus solid green (valid radio source), and have control of the model.
Note: When using Spektrum SRXL to connect to the Aura,
always connect the remote receivers to the Spektrum receiver,
NOT to the Aura.
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RECEIVER INSTALLATION/SERVO CONNECTIONS (CONTINUED)
Spektrum Remote Receivers
Please note, for optimum connection reliability and performance using Spektrum, the Flex Team HIGHLY recommends the use of a traditional receiver with SRXL (like the AR8010T or AR9030T). Remote receivers may still be used, however.
Connect (2) matching Spektrum remote receivers to Mini Port
1. 'A' and Mini Port 'B' at the top of the Aura case.
To bind a DSMX Spektrum remote receiver connection, insert a
2A.
bind plug into Aura Port S8.
To bind a DSM2 Spektrum remote receiver connection, insert a
2B.
bind plug into Aura Port S1 AND S8.
If you are unsure which type of DSM remote receiver you have, start by attempting the bind process with a bind plug in S8. If you continue to have trouble binding, then insert one bind plug in S1, and one bind plug in S8.
Connect the flight battery to the ESC and the remote receivers
3. will begin to flash, indicating that they are ready to bind. Follow the instructions provided with your transmitter to complete the bind process.
Once bound (indicated by both remote receivers showing a
4. solid orange LED), Aura will begin the Auto-Detect process, indicated by sweeping LEDs on the Aura. Once complete, you will see a solid orange (power and calibrated sensor) and solid green (Aura receiving valid receiver data) LED, indicating that the Aura is in its flight ready state.
Note: It may be necessary to move the ESC lead to another open
port (such as 'Port B') during the binding precedure. Be sure to
return the ESC lead back to S1 after binding is complete.
Note: There are many JR-branded remote receivers that use
Spektrum DSM2 and DSMX RF protocol. For these, follow the
instructions as Spektrum remote receivers.
Mount your receivers using double sided foam tape or hook and
5. loop tape. Consult your receiver manual for proper mounting orientations and procedures.
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RECEIVER INSTALLATION/SERVO CONNECTIONS (CONTINUED)
Connecting a Traditional Receiver to Aura with PWM Servo Connections
PWM is an acronym which stands for Pulse Width Modulation. A servo will move to a specific angle in a specific direction based on the width of the signal pulse it receives. Most transmitters output a total pulse width of 1.1-1.9ms, with the midpoint being 1.5ms. Lower pulse widths will move the servo to one side of neutral and higher pulse widths to the other side of neutral. Different from serial data connections (S.Bus, SRXL etc.) this is how traditional receivers work. In order to utilize this type of receiver connection with your aircraft, male to male servo leads to connect the corresponding receiver ports to Aura are required. A minimum 6-channel receiver is required to set up Aura with PWM servo connections. Please purchase FPZAU01 Aura 3-piece male to male servo cable/S.Bus to complete the PWM connection
setup.
1.
Bind your receiver to your transmitter by following the instructions provided by your transmitter and receiver manufacturer. Verify that it is bound by connecting a spare servo to the receiver and verify that it responds to the appropriate input.
2.
With the transmitter and receiver powerd OFF, connect your receiver to Aura using the diagram below. Note that the throttle is plugged directly into the receiver, and other connections will need to removed per the diagram below. Depending on your particular transmitter, you may need to reverse the throttle in the transmitter when the ESCs throttle lead is plugged directly into your receiver.
NOTICE
VERIFY PROPER POLARITY OF ALL CABLE CONNECTIONS PRIOR TO ADDING POWER TO THE SYSTEM
All four (4) PWM male to male connections must be connected AND connected in the proper polarity from receiver outputs
3.
With the propeller removed and ALL connections made (observing correct polarity), power on your transmitter and the airplane with the flight battery, ensuring that the airplane is kept stationary. After a few seconds, the LEDs on Aura will sweep back and forth as Aura searches for a valid control signal. Once found, a solid orange (aura Running), and solid green (Aura receiving valid signal from the receiver) LED is illuminated. After the source is found, apply transmitter right rudder to assist Aura to determine your radio type, after which point control of the model is established. This is only required during initial setup
to Aura inputs for Aura to activate servo outputs. (Aileron - S1, Elevator - S2, Rudder - S3, Gear/CH5 - S4)
Thro
RX
Ail
Ele
Rud
Gear (CH5) Aux 1 (CH6) Aux 2 (CH7)
Y-Harness
(FPZA1012)
S1 S2 S3 S4 S5 S6 S7 S8
Receiver
PWM Inputs
Servo PWM
Outputs
Rudder Servo Float Water Rudder Servo
Lead
To Motor
Throttle
ESC
Elevator Servo Right Aileron Servo Left Aileron Servo
LED
CONTROLLER
To LED Battery
Note: The LEDs on the RV-8 Night Version are able to be turned on and off via a channel from your transmitter. Simply plug the servo
lead from the LED controller following the diagram above and assign that channel to a 2-position switch on your transmitter accordingly.
Servo Lead
Plug Into Open
RX Channel
*Y-Harness (FPZA1012)
*Servo Reverser
(FPZA1025)
Right Flap Servo Left Flap Servo
If you do not have an available channel on your transmitter and/or receiver for the LED controller, you can simply leave the
servo lead unplugged, and the lights will be on by default (once powered). Be sure to secure the wiring to the fuselage.
If you are using a traditional Spektrum receiver, with remote receivers, DO NOT plug any remote receivers into the
* Y-Harness and Servo Reverser is not required if using a 7+ channel transmitter and receiver (or 8+ if you want switchable LEDs) with dual flap servo and independent servo reversing capability. ** Arrows indicate signal (data) flow. They do not necessarily indicate voltage (+) flow.
Aura 8. They should instead be plugged directly into your traditional receiver.
15
Page 18
HORIZONTAL STABILIZER INSTALLATION
1
2
Required Tools and Fasteners:
(QTY 4)
Insert the horizontal stabilizer tube into the fuselage and roughly center.
1.
Slide the left and right sides of the horizontal stabilizer onto the tube. Ensure the control horn orients to the bottom of the fuselage and
2. that the elevator joiner tabs are indexed properly. Do not force the stabilizer into place.
Use a #1 Phillips screwdriver and two M3x8 Phillips head self-tapping screw to secure each stabilizer in place.
3.
#1 Phillips Screwdriver Blue Thread Lock
(4) M3x8 Phillips Head Self-Tapping Screw
16
Page 19
RUDDER AND ELEVATOR LINKAGE INSTALLATION
Required Tools and Fasteners:
(QTY 4) (QTY 4) (QTY 4) (QTY 4)
Locate the rudder and elevator pushrod assemblies, as well as the servo arms and hardware. Note that both pushrods and servo arms
1.
are the same length.
Power on your transmitter, and move your Flight Mode switch (assigned on page 11 of this manual) to Mode 1 (Gyro Off). Power on the
2.
airplane, and confirm the Aura is in Mode 1 by rotating the airplane quickly, and verifying that you get no gyro controlled servo movement.
With the aircraft still powered on, install the rudder and elevator servo arms perpendicular to the servo case, being sure to orient the
3.
servo arm torwards the bottom of the fuselage. Apply blue thread lock to the M3x6 phillips head machine screw, and secure the servo arm in place with a #1 Phillips screwdriver.
Elevator and Rudder Pushrod Assemblies M2x10 Phillips Head Machine Screw (4) M2 Flat Washer (4) M2 Lock Nut (4) M3x6 Phillips Head Machine Screw (4)
#1 Phillips Screwdriver #0 Phillips Screwdriver Needle-Nosed Pliers (or Hemostats) Blue Thread Lock
WARNING
DUE TO VARIANCES IN PRODUCTION AND THE LARGE CONTROL SURFACE THROWS ON THIS AIRCRAFT,
PROPER SERVO CENTERING AND TRAVEL ADJUSTMENT IS CRITICAL TO PREVENT SERVO OVER TRAVEL
AND FAILURE. IF THE SERVO ARMS ON YOUR AIRCRAFT DO NOT SIT PERPINDICULAR TO THE SERVO
CASE, YOU MUST USE THE AURA CONFIG TOOL TO ADJUST THE SUB-TRIM AND OUTPUT SCALE VALUES
TO PREVENT OVER TRAVEL OF THE SERVOS.
To download the Aura Config Tool, please visit:
https://www.flexinnovations.com/articles.asp?ID=257
17
Page 20
RUDDER AND ELEVATOR LINKAGE INSTALLATION (CONTINUED)
Prototype shown. Control horn location is not correct. Reference the chart above.
Use a #0 Phillips screwdriver, M2x10 machine screw, M2 washer and M2 lock nut to secure the linkage to the control horn and servo
4.
arm. Use the chart below for proper control horn and servo arm linkage locations. The order of components is as follows:
M2x10 Machine Screw M2 Washer Servo Arm or Control Horn M2 Lock Nut
Repeat the process for the other control linkage.
5.
Elevator Rudder
Servo Arms
Control Horns
Elevator Rudder
18
Page 21
MAIN WING INSTALLATION
Required Tools and Fasteners:
M4x18 Thumb Machine Screw (2)
WARNING
REMOVE THE AILERON SERVO SCREWS AND APPLY BLUE THREAD LOCK TO THE SCREWS. RE-INSTALL
Remove the canopy from the fuselage by pulling the latch to the rear and lifting the canopy from the fuselage. Insert the main wing tube
1.
into the fuselage and roughly center.
Slide the left and right wing panels onto the tube. Ensure the servos orient to the bottom of the fuselage.
2.
Connect the aileron servo leads to their respective extensions in the fuselage. If you have a night version, connect the wing JST to the
3.
LED controller JST connector per the diagram below.
Fully seat the wing into the fuselage while being careful to align the wing mounting tab with the slot in the fuselage. Be sure to avoid
4.
pinching any wires during this process. Secure the wing to the fuselage using a M4x18 thumb screw.
THE SCREWS AND TIGHTEN FULLY. FAILURE TO DO SO MAY RESULT IN A CRASH
Aileron Servo Aileron Servo Extension
Flap Servo ExtensionFlap Servo
From Wing
*JST connector for Night Version Only
Any Lead From LED Controller
19
Page 22
TRANSMITTER CONTROL DIRECTION TEST
Refer to the chart below to determine the proper control surface directions.
If controls are reversed, DO NOT REVERSE CONTROLS IN THE TRANSMITTER OR THE AURA CONFIG TOOL. Email us at [email protected] for corrective action. Note that BOTH the Transmitter Control Direction Test AND the Flight
Note: There is a pre-configured rudder to elevator mix programmed into the Aura. If you see the elevator move with rudder stick
Controller Sensor Direction Test MUST BOTH BE PASSED! IF ONE DOES NOT PASS, DO NOT FLY!
input, this function is intentional and completely NORMAL.
AILERONELEVATOR
Stick
Movement
Stick Left
Stick Right
Stick Aft
Proper Control
Surface Deflection
Stick Forward
Stick Left
Stick Right
RUDDER
20
Page 23
FLIGHT CONTROL SENSING DIRECTION TEST
Perform a test of the gyro system to verify the corrections made for a given movement are correct. If any of the tests do not result in the correct reaction for the airplane's gyro system, DO NOT FLY THE AIRPLANE, and contact us via email at [email protected].
The flight control system activates with RF broadcast. Perform these tests in Mode 3 (higher gain) for better visibility, and then again in Mode 2, and any other flight modes that have gyro gains assigned. (By default, Mode 1 has no gain assigned.) Control surface deflections are exaggerated in the drawings below for clarity. Please note that the control surfaces will move ONLY while the aircraft is ROTATING.
AILERONELEVATOR
Aircraft
Movement
Proper Control
Surface Deflection
RUDDER
21
Page 24
EXHAUST INSTALLATION
Required Tools and Fasteners:
Locate the two black foam scale exhaust pieces. Use medium CA to secure the exhaust as shown in the photo below. You can also use
1.
CA accelerator to help speed up the process.
Medium CA
CA Accelerator
22
Page 25
MOTOR AND PROPELLER INSTALLATION
Required Tools and Fasteners:
(QTY 4) (QTY 4) (QTY 2) (QTY 1)
Locate the motor assembly. Use a 2.5mm hex driver to remove the four prop adapter screws in the front of the motor. Apply blue thread
1.
lock to the screws and reassemble.
Locate the aluminum x-mount for the motor. Apply blue thread lock to the M4x12 Phillips flat head screws and use a #1 Phillips
2.
screwdriver to secure the x-mount to the back of the motor. Be sure to orient the mount so tht the flat head screws sink into the mount and sit flush with the back of the motor mount.
Plug the motor wires into the ESC wires. There is no proper polarity; plug any one of the motor wires into any one of the ESC wires. If
3.
the motor spins backwards when you test motor function, simply swap any two wires to make the motor spin in the proper direction.
Apply blue thread lock to the M4x22 Phillips button head screws and use a #1 Phillips screwdriver to secure the motor to the firewall of
4.
the aircraft.
Motor Assembly M4x22 Phillips Button Head Screw (4) M4x8 Phillips Flat Head Screw (4) M3x10 Phillips Button Head Screw (1)
M3x8 Phillips Button Head Screw (2) M8 Nut #1 Phillips Screwdriver Blue Thread Lock
Note: Different Motor Shown
Note: Different Motor Shown
23
Page 26
MOTOR AND PROPELLER INSTALLATION (CONTINUED)
Use a #1 Phillips screwdriver and two M3x8 Phillips button head screws to secure the the cowling to the aircraft.
4.
Place the propeller onto the propeller adapter, with the convex side facing forward. Place the propeller washer over the shaft, and thread
5.
the propeller nut onto the propeller adapter. Use an adjustable wrench to tighten the propeller nut.
Place the spinner over the prop shaft, being sure to align the cutouts in the spinner with the propeller blades. Use a M3x10 Phillips
6.
button head screw and a #1 Phillips screwdriver to secure the spinner in place.
24
Page 27
CENTER OF GRAVITY VERIFICATION
AEROBATIC
10-13/16 in.
(275mm)
OR
The center of gravity (CG) location for your aircraft is located in two locations depending on the flying style you wish to fly.
For general sport flying, the CG is located 11-7/32 inches (285mm) FORWARD of the trailing edge of the wing.
For more aerobatic capability, the CG is located 10-13/16 inches (275mm) FORWARD of the trailing edge of the wing.
These CGs are measured by lifting the completed airplane upright, with all components installed. This location was determined from many test flights by designer and multi-time world aerobatic champion, Quique Somenzini. Lift the airplane from the underside of the wing to check CG.
Setting the center of gravity is one of the most important steps for success, particularly with a new airplane. The RV-8 is a high-performance airplane with large control surface throws, and a high thrust-to-weight ratio. These two factors combined make it a very enjoyable aircraft to fly, but if the CG is not within an acceptable range, it will make the aircraft difficult, if not impossible to control.
NOTICE
The CG measurement should be made with the completed
airframe with all components (batteries, servos, receiver,
linkages, hardware, etc.) installed. Failure to do so will result
in an inaccurate measurement.
SPORT
11-7/32 in.
(285mm)
PRE-FLIGHT CHECKS
To help ensure a successful first flight, as well as many flights after, perform a few simple pre-flight checks to ensure the aircraft is ready for flight.
Verify control surfaces are properly hinged and in good working order. Pinch a control surface between your thumb and fore finger, and
1.
stabilize the wing with your other hand. Give the control surface a firm pull away from the wing. The control surface should not come unhinged from the wing. Be sure to avoid over-stressing the part, as an aggressive pull may cause the surface to come unhinged even though it is hinged properly. If hinging is loose, do not fly. Apply thin CA to the loose side(s) of the hinge(s) to resecure.
Verify that all hardware and all other aircraft parts are properly secured, including those connections that require blue thread lock. This
2.
includes hardware and parts installed by the factory.
Verify your battery is fully charged and in good condition. Avoid using batteries with swollen cells, or batteries that do not charge back
3.
to their full capacity.
Verify the CG is in the proper location, and the battery is secured in place.
4.
Ensure the Aura is on and functioning properly. Power on your transmitter, followed by the aircraft. Ensure the Aura is calibrated
5.
properly and receiving a valid radio source (solid orange + solid green LEDs).
Verify transmitter stick inputs result in the proper control surface movements (reference page 20), and that all Aura flight modes work
6.
properly.
Verify aircraft movement results in proper Aura sensor corrections (reference page 21).
7.
Verify the motor and ESC function properly. Point the aircraft in a safe direction, and away from any objects or limbs that could become
8.
entangled in the propeller. Hold the aircraft firmly so that you are behind the aircraft. Smoothly advance the throttle to full and back to idle. Listen and watch for any od or unusual behavior from the motor and ESC.
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Page 28
FLYING YOUR RV-8
Takeoff
Taxi or place the aircraft on the runway centerline, with the nose pointed into the wind. Select Flight Mode 2, then set throttle trim so that the motor spins at it's lowest RPM without stopping. For the first flight, set flaps to up. Smoothly advance the throttle to full while maintaining directional control with the rudder and slight back pressure on the elevator. The airplane should lift off smoothly before the throttle is fully open. Fly in Flight Mode 2 until the aircraft is fully trimmed (see special trimming instructions), and you are comfortable with it's handling, then explore the other modes as desired.
Flying
Altitude is your friend on the first flight. Briskly climb to a safe altitude and trim the airplane. The airplane should fly straight and level at 1/2-3/4 power with no input from the sticks. Try some basic maneuvers, and slowly progress into the airplane's flight envelope as you become more comfortable with the airplane's flight qualities and perfect your setup. Note: if at
any time, such as after gain adjustments, you experience unexpected control system inputs or oscillations, switch to Mode 1, and land and troubleshoot the issue. (Mode 1 turns the sensor inputs off with default programming)
Trimming
The first several flights on your aircraft should be dedicated to trimming and setup. Fly the airplane at 2/3 power in Flight Mode 2 and trim for level flight. Land, adjust linkages and return the trim t
CAUTION
Selecting a Flying Site
Selecting a flying site is critical to a successful flight. Airplanes require a lot more room than other R/C products, therefore, a neighborhood or parking lot is not recommended. A local AMA field is the best location for flying your aircraft. If no AMA field is available in your area, a large open field with short grass and generous overfly area is the best candidate. Know your overfly area. Ensure that there are no houses, playgrounds, people or other buildings that may be damaged if the airplane were to crash.
Landing
Be mindful of your flight time and allow adequate battery reserve for a couple of landing attempts, if necessary, on the first few flights. Select Flight Mode 2 and slow the airplane and align with the runway, into the wind. Keep the throttle at 1/8-1/4 power for the majority of the decent. The airplane should descend smoothly in this configuration with proper airspeed. Once you are close to the ground, gradually close the throttle fully and begin to smoothly apply up elevator as required to arrest descent and the airplane should gently touch down with a short roll out. Remember, you can always smoothly
advance the throttle to full, and make a go-around to set up for another landing. You don't have to land on the first
attempt. After you get comfortable landing the aircraft without flaps, you can experiment more with both flap positions on landings.
zero, and fly again. Repeat until the airplane flies hands off, straight and level. Transmitter trim or sub-trim will cause trim shifts when different flight modes are selected. To eliminate this trim shift, you can mechanically trim the model, or you can complete Aura "Quick Trim".
Please note, due to the nature of Aura Flight Modes, trim in low rates will not be as effective as trim in high rates. This functionality is NORMAL.
Aura Quick Trim
The Aura 8 features a Quick Trim Mode that eliminates the need for mechanical linkage adjustments during test flights. Aura will learn the trim values from your transmitter, and apply them to the control surfaces at power up when enabling quick trim mode.
NOTE:
NOTE: ENSURE AILERON/ELEVATOR/RUDDER
NOTE: QUICK TRIM IS NOT AVAILABLE TO PWM
1.
2.
3.
4.
5.
6.
Quick Trim can also be used BEFORE flying to make small changes to center the control surfaces before flight.
TRANSMITTER SUB-TRIMS ARE ZERO BEFORE FLYING FOR QUICK TRIM PROCESS
CONNECTION USERS. IF YOU ARE USING A PWM CONNECTION, YOU WILL NEED TO MECHANICALLY
TRIM THE MODEL.
Fly the airplane in Flight Mode 2. Trim the aircraft with the transmitter and land. DO NOT CHANGE FLIGHT MODES.
Power off the Aura. Insert a bind plug into Aura Port S3 (you will need to remove the servo lead that is currently in S3). Check the transmitter is on and repower the Aura.
Wait 5 seconds for the Aura to completely initialize. Confirm Quick Trim mode is active by checking the Blue LED is slowly flashing.
Remove the bind plug from Aura Port S3, and re-install the servo that was previously removed into S3. Removing the bind plug stores the current trims in the Aura. The Blue LED will flash quickly after control surface trim values are stored. While the trim values are stored in Aura, they are not applied to the control surface(s) until the Aura is repowered.
Remove power from the Aura and center all control surface trims on the transmitter.
Re-power the Aura. The control surfaces should be unchanged even though the trim has been centered on the Transmitter. Switch between other Flight Modes to ensure you do not see any changes in trim.
o
USE CAUTION WHEN FLYING YOUR AIRCRAFT IN FLIGHT
MODE 3 AT HIGH AIRSPEEDS. DOING SO CAN INDUCE
CONTROL SURFACE OSCILLATIONS AND MAY CAUSE A
CRASH.
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Page 29
AIRFRAME REPAIRS
NOTICE
Your aircraft is molded from durable EPO foam and is repairable with most adhesives. Similar to building and repairing wood or composite aircraft, the correct glue for a given application is critical to the repair holding and not breaking again. For major repairs, such as a broken fuselage, epoxy is preferred because it allows time to correct any misalignment, and is less brittle than CAs. For smaller repairs, such as a cracked control surface or small chunk of material missing from the airframe, regular CA is very effective. The use of odorless (foam safe) CA is not recommended on EPO foam because it is weaker than regular CA and takes a longer period of time to cure.
NOTE: Avoid the use of CA accelerant in repairs. It can damage paint and will weaken the bond of the glue. If CA accelerant is used, be
mindful of the locations of CA to prevent premature bonding of parts or bonding a hand or clamp to the airframe.
If a part is damaged too badly to be repaired, please refer to page 3 of this manual for a complete listing of available replacement parts.
If a crash is imminent, fully reduce the throttle to prevent further damage to the power system and reduce energy to lessen
impact damage. Never allow the propeller to contact the ground under power, even at a slow idle.
CRASH DAMAGE IS NOT COVERED UNDER WARRANTY
NOTE: Avoid keeping the aircraft in direct sunlight when not flying. Excessive heat can damage the airplane's structure, and UV light
can permanently discolor decals.
REPLACING SERVOS
Required Tools and Fasteners:
1.
Disconnect the servo from the Aura 8.
2.
Unscrew the servo arm screw from the servo, and remove the servo arm.
3.
Unscrew the two servo mounting screws at each end of the servo and remove. Please note, the aileron servo extensions are wired to the navigation lights for connection simplicity. DO NOT remove the aileron servo extensions from the wing, as damage to your navigation and landing lights may occur.
#1 Phillips Screwdriver
TIP: Plug a spare servo extension into the servo lead before removing to make it easier to install the lead of the servo when replaced. Note
that this dones not work for the aileron servo extensions, as they should not be removed per step 3 above.
27
Page 30
AIRCRAFT TROUBLESHOOTING GUIDE
NOTICE
Should you encounter any abnormal situations with your aircraft, refer to the matrix below to determine probable cause and a recommended solution for the action.
If the required solution does not rectify the problem, please contact product support for further assistance.
Unless specifically required, ALWAYS troubleshoot the airplane with the propeller removed.
DISCREPANCY
Motor nonresponsive
(ESC initialization tones
audible)
Motor nonresponsive (No
ESC initialization tones
audible)
Motor turns in the wrong
direction
Reduced flight time or
aircraft under powered
Excessive propeller noise
and/or vibration
Control surface(s)
non-responsive
Failed control direction test
Control surface oscillation
Trim changes between
flight modes
PWM Receiver Connection
type, and cannot get
orange + green LED on
Aura, and no control of
model
Throttle not at idle and/or throttle trim too high
Throttle channel is reversed
Motor disconnected from ESC
The three motor wires are connected incorrectly to the ESC
Flight battery not fully charged
Propeller installed backwards
Flight battery is weak or damaged
Ambient temperature is too cold
Battery capacity too small for intended use
ESC reaching preset LVC (low-voltage cutoff)
Battery's discharge rating too low
ESC timing set to high
Damaged spinner, propeller, prop adapter or motor
Propeller is not balanced Prop nut is loose Spinner is not fully in place or tightened Propeller nut or propeller adapter threads
not cut straight
Airframe or control linkage system damaged
Transmitter model bound incorrectly, incorrect active model memory, incorrect Aura data input configuration, incorrect transmitter settings
Battery voltage too low Battery disconnected from ESC Battery Eliminator Circuit (BEC) damaged Damaged servo Incorrect transmitter or Aura 8 setting.
DO NOT FLY!
Exceeding maximum airspeed for configuration Propeller/spinner not balanced
Motor vibration
Loose Aura 8 Mounting Excessive control linkage slop or play
Improper transmitter setup
Damaged spinner and/or propeller Improperly set master gain
Trims are not properly zeroed
Sub-trims are not properly zeroed
Transmitter is out of calibration (aileron/elevator/ rudder are not at neutral with sticks centered; reference transmitter monitor screen)
Any of the four PWM cables not connected
Any of four PWM cables connected to incorrect ports
Polarity of any PWM cables incorrect
Receiver not bound and/or outputting PWM servo pulses
PROBABLE CAUSE
RECOMMENDED SOLUTION
Lower throttle stick and trim completely. If problem persists, ensure that the sub-trim and travel adjust are properly set in the radio's programming.
Reverse throttle channel in radio programming.
Ensure plugs are fully seated. Check battery and/or plugs for damage and replace any damaged components found. DO NOT ATTEMPT TO REPAIR.
Swap any TWO motor wires.
Ensure battery is fully charged prior to installing in aircraft.
Install the propeller so that the convex side faces forward.
Remove battery from service and replace with a different battery.
Ensure battery packs are adequately warm (70°F/21°C) before flight.
Replace battery with one of proper capacity and discharge capacity (C rating).
Recharge battery, or reduce flight time.
Replace battery with one of a higher discharge rating.
Re-program ESC to low timing
Replace damaged components. DO NOT ATTEMPT REPAIR.
Balance or replace the propeller. Tighten prop nut with properly sized wrench.
Loosen the spinner bolt, adjust as required and retighten bolt. Rotate 180 degrees and re-tighten or Replace propeller nut or propeller
shaft. DO NOT ATTEMPT REPAIR. Replace damaged control system components. DO NOT ATTEMPT
REPAIR.
Consult radio manual for proper binding and model selection instructions.
Use volt meter to check battery. Replace or recharge as necessary. Verify that battery is connected, and that the EC5 plugs are fully seated. Replace ESC. DO NOT ATTEMPT REPAIR. Replace servo. DO NOT ATTEMPT REPAIR. Reference transmitter and receiver sections of this manual. If no solution is
found, contact customer support at [email protected]. Reduce airspeed. Balance or replace spinner/propeller.
Inspect motor and motor mounting. Tighten screws as needed or replace motor.
Realign and secure the Aura 8 to the aircraft. Inspect control linkage system and replace components as necessary. Refer to the transmitter configuration guide in this manual to properly
configure transmitter settings. Replace spinner and/or propeller as needed. DO NOT ATTEMPT REPAIR. Ensure master gain is set for proper gain value(s).
Use Aura "Quick Trim" feature, or mechanically trim the model and reset tranmsitter trim to zero.
Use Aura "Quick Trim" feature, or mechanically trim the model and reset tranmsitter sub-trim to zero.
Calibrate transmitter (reference transmitter's instruction manual) or return transmitter to manufacturer for calibration.
Connect all four male to male servo cables between your receiver and Aura.
Connect all cables to the proper ports. Reference the diagram on the PWM receiver connections page of this manual.
Reconnect servo cables with the proper polarity. Bind receiver per manufacturer's instructions and verify with a servo to
ensure PWM signal is output from each channel as required.
28
Page 31
LIMITED WARRANTY
Warranty Coverage
Flex Innovations, Inc. and its authorized resellers ("Flex") warrant to the original purchaser that the product purchased (the "Product") it will be free from defects in materials and workmanship at the date of purchase.
Outside of Coverage
This warranty is not transferable and does not cover:
Products with more than 45 days after purchased date.
(a)
Damage due to acts of God, accident, misuse, abuse,
(b)
negligence, commercial use, or due to improper use, installation, operation or maintenance Modification of or to any part of the Product.
(c)
Product not compliant with applicable technical
(d)
regulations. Shipping damage
(e)
Cosmetic damage
(f)
Products that have been partially, or fully assembled
(g)
OTHER THAN THE EXPRESS WARRANTY ABOVE, FLEX MAKES NO OTHER WARRANTY OR REPRESENTATION, AND HERBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF NONINFRINGEMENT, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER'S INTENDED USE.
Purchaser's Solution
Flex's sole obligation and purchaser's sole and exclusive remedy shall be that Flex will, at its option, either (i) service, or (ii) replace, any Product determined by Flex to be defective. Flex reserves the right to inspect any and all Product(s) involved in a warranty claim. Service or replacement decisions are at the sole discretion of Flex. Proof of purchase is required for all warranty claims. SERVICE OR
REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE PURCHASER'S SOLE AND EXCLUSIVE REMEDY.
Limitation of Liability
FLEX SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY, REGARDLESS OF WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY OR ANY OTHER THEORY OF LIABILITY, EVEN IF FLEX HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
Further, in no event shall the liability of Flex exceed the individual price of the Product on which liability is asserted. As Flex has no control over use, setup, assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly, the user accepts all resulting liability. If you as the purchaser or user are not prepared to accept the liability associated with the use of the Product, purchaser is advised to return the Product immediately in new and unused condition to the place of purchase.
Law
these terms are governed by Florida law (without regard to conflict of law principals). This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
FLEX RESERVES THE RIGHT TO MODIFY THIS WARRANTY AT ANY TIME WITHOUT PRIOR NOTICE.
Questions & Assistance
Visit www.flexinnovations.com/articles.asp?ID=269 to find customer support in your region.
Inspection or Services
If this Product needs to be inspected or serviced and is compliant in the region you live and use the Product in, please contact your regional Flex authorized reseller. Pack the Product securely using a shipping carton. Please note that original boxes need to be included, but are not designed to withstand the regors of shipping without additional protection. Ship via a carrier that provides tracking and insurance for lost or damaged parcels, as Flex is not responsible for merchandise until it arrives and is accepted at our facility.
Warranty Requirements
For Warranty consideration, you must include your original sales receipt verifying the proof of purchase date, original packaging materials, including the shipping carton. Provided warranty conditions have been met, your Product will be replaced free of charge. Shipping charges are as follows: shipping to Flex paid by customer, shipping to customer paid by Flex. Service or replacement decisions are at the sole discretion of Flex.
COMPLIANCE INFORMATION FOR THE EUROPEAN UNION
Declaration of Conformity (In accordance
with ISO/IEC 17050-1)
Product(s):
Item Number(s):
The object of declaration described above is in conformity with the requirements of the specifications listed below, following the provisions of the EMC Directive 2004/108/EC.
EN 55022: 2010+AC:2011 EN 55024: 2010 EN 61000-3-2: 2006+A2:2009 EN 61000-3-3: 2013
EN 61000-6-3: 2007/A1:2011 EN 61000-6-1: 2007
Instructions for disposal of WEEE by users in the European Union
This product must not be disposed of with other waste. Instead, it is the user's responsibility to dispose of their waste equipment by handing it over to a designated collections point for the recycling of waste and electronic equipment. The seperate collection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment. For more information about where to drop off your waste equipment for recycling, please contact your local city office, your household waste disposal service or where you purchased this product.
RV-8 Super PNP RV-8 Night Version Super PNP
FPM3570 FPM3580
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(a) (b)
(a) (b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(a)
(b)
Academy of Model Aeronautics National Model Aircraft Safety Code
A.
GENERAL: A model aircraft is a non-human-carrying aircraft capable of sustained fight in the atmosphere. It may not exceed limitations of this code and is intended exclusively for sport, recreation, education and/or competition. All model fights must be conducted in accordance with this safety code and any additional rules specific to the flying site.
1.
Model aircraft will not be flown:
In a careless or reckless manner.
2.
Exceptions:
3.
4.
B.
1.
2.
At a location where model aircraft activities are prohibited.
Model aircraft pilots will:
Yield the right of way to all human-carrying aircraft. See and avoid all aircraft and a spotter must be used when appropriate. (AMA Document #540-D.) Not fly higher than approximately 400 feet above ground level within three (3) miles of an airport without notifying the airport operator. Not interfere with operations and traffic patterns at any airport, heliport or seaplane base except where there is a mixed use agreement. Not exceed a takeoff weight, including fuel, of 55 pounds unless in compliance with the AMA Large Model Airplane program. (AMA Document 520-A.) Ensure the aircraft is identified with the name and address or AMA number of the owner on the inside of affixed to the outside of the model aircraft. (This does not apply to model aircraft flown indoors.) Not operate aircraft with metal-blade propellers or with gaseous boosts except for helicopters operated under the provisions of AMA Document #555. Not operate model aircraft while under the influence of alcohol or while using any drug that could adversely affect the pilot's ability to safely control the model. Not operate model aircraft carrying pyrotechnic devices that explode or burn, or any device which propels a projectile or drops any object that creates hazard to persons or property.
Free Flight fuses or devices that burn producing smoke and are securely attached to the model aircraft during flight. Rocket motors (using solid propellant) up to a G-series size may be used provided they remain attached to the model during flight. Model rockets may be flown in accordance with the National Model Rocketry Safety Code but may not be launched from model aircraft. Officially designated AMA Air Show Teams (AST) are authorized to use devices and practices as defined within the Team AMA Program Document. (AMA Document #718.)
Not operate a turbine-powered aircraft, unless in compliance with
the AMA turbine regulations. (AMA Document #510-A.) Model aircraft will not be flown in AMA sanctioned events, air shows or model demonstrations unless:
The aircraft, control system and pilot skills have successfully
demonstrated all maneuvers intended or anticipated prior to the
specific event.
An inexperienced pilot is assisted by an experienced pilot. When and where required by rule, helmets must be properly worn and fastened. They must be OSHA, DOT, ANSI, SNELL or NOCSAE approved or comply with comparable standards.
RADIO CONTROL (RC)
All pilots shall avoid flying directly over unprotected people, vessels, vehicles or structures and shall avoid endangerment of life and property of others. A successful radio equipment ground-range check in accordance with manufacturer's recommendations will be completed before the first flight of a new or repaired model aircraft. At all flying sites a safety line(s) must be established in front of which all flying takes place. (AMA Document #706.)
(a)
Only personnel associated with flying the model aircraft are
allowed at or in front of the safety line.
(b)
At air shows or demonstrations, a straight safety line must be
established.
(c)
An area away from the safety line must be maintained for
spectators.
(d)
Intentional flying behind the safety line is prohibited.
Effective January 1, 2015
4.
RC model aircraft must use the radio-control frequencies currently allowed by the Federal Communications Commission (FCC). Only individuals properly licensed by the FCC are authorized to operate equipment on Amateur Band frequencies.
5.
RC model aircraft will not knowingly operate within three (3) miles of any pre-existing flying site without a frequency-management agreement. (AMA Documents #922 and #923)
6.
With the exception of events flown under official AMA Competition Regulations, excluding takeoff and landing, no powered model may be flown outdoors closer than 25 feet to any individual, except for the pilot and the pilot's helper(s) located at the flightline.
7.
Under no circumstances may a pilot or other person touch an outdoor model aircraft in flight while it is still under power, except to divert it from striking an individual.
8.
RC night flying requires a lighting system providing the pilot with a clear view of the model's attitude and orientation at all times. Hand­held illumination systems are inadequate for night flying operations.
9.
The pilot of an RC model aircraft shall:
(a)
Maintain control during the entire flight, maintaining visual contact without enhancement other than by corrective lenses prescribed for the pilot.
(b)
Fly using the assistance of a camera or First-Person-View (FPV) only in accordance with the procedures outlined in AMA Document #550.
(c)
Fly using the assistance of autopilot or stabilization system only in accordance with the procedures outlined in AMA Document #560
C. FREE FLIGHT
1.
Must be at least 100 feet downwind of spectators and automobile parking when the model aircraft is launched.
2.
Launch area must be clear of all individuals except mechanics, officials, and other fliers.
3.
An effective device will be used to extinguish any fuse on the model aircraft after the fuse has completed its function.
D. CONTROL LINE
1.
The complete control system (including the safety thong where applicable) must have an inspection and pull test prior to flying.
2.
The pull test will be in accordance with the current Competition Regulations for the applicable model aircraft category.
3.
Model aircraft not fitting a specific category shall use those pull-test requirements as indicated for Control Line Precision Aerobatics.
4. The flying area must be clear of all utility wires or poles and a model aircraft will not be flown closer than 50 feet to any above-
5.
ground electric utility lines. The flying area must be clear of all nonessential participants and spectators before the engine is started.
If you are not an AMA member, please consider joining.
Founded in 1936 and open to anyone interested in model
aviation, the AMA is the governing body for model aviation in
the United States and sanctions over 2,000 competitions
anually. Membership in the AMA provides liability insurance
coverage, protects modelers' rights and interests, and is
required to fly at most of the 2,700+ R/C sites nationwide.
Academy of Model Aeronautics
5161 East Memorial Drive
Muncie, IN 47302-9252
Toll Free (800) 435-9262
Fax (765) 741-0057
www.modelaircraft.org
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