Flexco EBC1, EBC1-220, CEBC1, CEBC1-220, EBC2 Operating Manual

Electric Belt Cutter

Safety and Operating Manual

for Corded and Cordless Models

For cutting rubber and elastomeric materials only.

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
 is manual contains important information about product function and safety. Please read and
understand this manual BEFORE operating the power tool. Please keep this manual available for
other users and owners before they use the power tool.  is manual should be stored in a safe place.

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WARNING

Electric Belt Cutter

Table of Contents

Main Components ...................................................................................pg. 3

Tool Speci cations ...................................................................................pg. 3

General Safety Rules .......................................................................... pgs. 4-7

Tool Preparation ......................................................................................pg. 8

Operation of Electric Hammer Drill ....................................................pg. 8

Electric Cutter Operation .......................................................................pg. 9

Tool Maintenance–Bearings ..................................................................pg. 9

Tool Maintenance–Blade Replacement ..............................................pg. 10

Logbook ..................................................................................................pg. 11

Spare Parts ..............................................................................................pg. 12

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Main Components (corded model shown)

Electric Belt Cutter

1. Housing

2. Blade Guard and

Cutting Guide

3. Carriage

4. Eye Bolt

5. Handle

6. Electric Hammer Drill

7. Circular Blade

8. Power Cord

9. Rear Carriage Bolt

10. Carriage Support Bolt

1

2

10

3

9

DO NOT carry tool by electric hammer drill handle. It is recommended that

you place tool in carrying case for traveling extended distances.

4

5

6

7

8

Tool Speci cations

EBC1

EBC1 / EBC1-220 CEBC1 / CEBC1-220 EBC2 / EBC2-220 CEBC2 / CEBC2-220

Specifi cations Imperial Metric Imperial Metric Imperial Metric Imperial Metric

Tool Description

Weight 30 lbs 13.6 kg 30 lbs 13.6 kg 40 lbs 18.1 kg 40 lbs 18.1 kg

Machine Housing Stainless Steel

Blade Material High Speed Steel

Blade Size

Drill Description

Drill – Make and Model Hitachi, DV16 V Makita BHP 454 Metabo, SBE750 Bosch 38636

Power Source / Charger Source EBC1, CEBC1, EBC2, and CEBC2 use 120V. EBC1-220, CEBC1-220, EBC2-220, AND CEBC2-220 USE 230V

Drill – Current 6.0A 2.2A 6.2A 2.3A

Cutting Capacity

Cutting Capacity – Rubber Belt Up to 1 inch Up to 25 mm Up to 1 inch Up to 25 mm Up to 2 inch Up to 50 mm Up to 2 inch Up to 50 mm

Cutting Capacity – PVC Belt Up to 360 PIW Up to 630 EP Up to 360 PIW Up to 630 EP Up to 1140 PIW Up to 2000 EP Up to 1140 PIW Up to 2000 EP

Material Hardness 25° - 90° Shore A

ø 6.70 x .157, hole

ø .787, key way

.236 (in)

ø 170 x 4, hole

ø 20, key way

6 (mm)

ø 6.70 x .157, hole

ø .787, key way

.236 (in)

ø 170 x 4, hole

ø 20, key way

6 (mm)

ø 8.66 x .236, hole

ø .984, key way

.315 (in)

ø 220 x 6, hole

ø 25, key way

8 (mm)

ø 8.66 x .236, hole

ø .984, key way

.315 (in)

ø 220 x 6, hole

ø 25, key way

8 (mm)

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Electric Belt Cutter

General Safety Rules
–Save  ese Instructions–

Signal words:

“DANGER” indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.  e signal word is
limited to the most extreme situations.

“WARNING” indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.

“CAUTION” indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury. It may also be used to
alert against unsafe practices.

Safety Symbol

!

 is international safety symbol is used to
identify and call attention to speci c safety
matters.

Safety Information

To Avoid Severe Personal Injury or Property
Damage, read carefully and understand the
following Safety Precautions.

1. WORK AREA

!

CAUTION

Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.

!

DANGER

Do not operate power tools in explosive
atmospheres, such as in the presence of
 ammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust of fumes.

!

CAUTION

Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.

!

WARNING

Never leave tool until it comes to a complete stop.

!

CAUTION

Operation of gear units is permitted at ambient
temperatures between -4°F and +104°F (-20°C
and +40°C). However, for temperatures between

-4°F and +14°F (-20°C and -10°C) unit may
only start up a er it has been progressively and
evenly pre-heated, or otherwise initially operated
unloaded. Load may then be connected to the
output sha when the gear unit has reached the
temperature of 14°F (-10°C) or higher.

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General Safety Rules

Electric Belt Cutter

2. ELECTRICAL SAFETY

!

DANGER

Double Insulated tools are equipped with a
polarized plug (one blade is wider than the
other).  is plug will  t in a polarized outlet
only one way. If the plug does not  t fully in
the outlet, reverse the plug. If it still does not
 t, contact a quali ed electrician to install a
polarized outlet. Do not change the plug in any
way. Double Insulation eliminates the need
for the three wire grounded power cord and
grounded power supply system.

!

WARNING

Avoid body contact with grounded surfaces such
as pipes, radiators, ranges, and refrigerators.
 ere is an increased risk of electric shock.

!

WARNING

Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.

3. PERSONAL SAFETY

!

WARNING

Stay alert, watch what you are doing and
use common sense when operating a power
tool. Donot use tool while tired or under the
in uence of drugs, alcohol, or medication.
Amoment of inattention while operating power
tools may result in serious personal injury.

!

WARNING

Dress properly. Do not wear loose clothing
or jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be
caught in moving parts.

!

WARNING

Avoid accidental starting. Be sure switch is o
before plugging in or before battery is inserted.
Carrying tools with your  nger on the switch
or plugging in tools that have the switch on
invitesaccidents.

!

DANGER

Do not abuse cords. Never use cords to carry
the tool or pull the plug from a receptacle.
Keep cord away from heat, oil, sharp edges,
or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of
electricshock.

!

WARNING

When operating a power tool outdoors, use an
outdoor extension cord marked “W-A” or “W”.
 ese cords are rated for outdoor use and reduce
the risk of electric shock.

!

WARNING

Do not overreach. Keep proper footing and
balance at all times. Proper footing and
balance enables better control of the tool in
unexpected situations.

!

CAUTION

Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for
appropriate conditions.

!

WARNING

Never alter or remove safety devices.

!

WARNING

Keep your hands and  ngers away from all
moving parts, e.g. the blade, at all times.

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Electric Belt Cutter

General Safety Rules

4. TOOL USE AND CARE

!

WARNING

Always use belt cutter on a level,  rm surface.
Cutting is only allowed when operating the
machine with one hand on the handle and the
other on the drill. Before starting the machine,
the handle must be installed on either the right
or le side.

!

CAUTION

Do not force tool.

!

WARNING

Do not use tool if switch does not turn it on or
o . Any tool that cannot be controlled with the
switch is dangerous and must be repaired.

!

WARNING

Disconnect the plug from the power source or
remove battery before making any adjustments,
changing accessories, or storing the tool. Such
preventive safety measures reduce the risk of
starting the tool accidentally.

!

WARNING

Store idle tools out of reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.

5. SERVICE AND MAINTENANCE

!

WARNING

Tool service must be performed only by
quali ed repair personnel. Service or
maintenance performed by unquali ed
personnel could result in a risk of injury.

!

CAUTION

When servicing a tool, use only identical
replacement parts. Use of unauthorized parts or
failure to follow Maintenance Instruction may
create a risk of electric shock or injury.

!

DANGER

Do not use power tools if the plastic housing or
handle is cracked. Cracks in the tool’s housing
or handle can lead to electric shock. Such tools
should not be used until repaired.

!

CAUTION

Do not wipe plastic parts with solvent. Solvents
such as gasoline, thinner, benzene, carbon
tetrachloride, and alcohol may damage and
crack plastic parts. Do not wipe them with
such solvents. Wipe plastic parts with a so
cloth lightly dampened with soapy water and
drythoroughly.

!

WARNING

!

CAUTION

Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools, with
sharp cutting edges are less likely to bind and are
easier to control.

!

CAUTION

Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may a ect the tool’s operation. If damaged,
have the tool serviced before using. Many
accidents are caused by poorly maintained tools.

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—6—

NEVER use a tool which is defective or
operating abnormally. If the tool appears to be
operating unusually, making strange noises,
or otherwise appears defective, stop using it
immediately and arrange for repairs.

!

WARNING

Before performing any belt cutter maintenance,
remove the plug from the socket or remove
battery from tool and follow all procedures
noted in manual.

General Safety Rules

Electric Belt Cutter

6. CIRCULAR CUTTER SAFETY

!

WARNING

Make sure that any power cable is not located
between circular blade and lower carriage.

!

WARNING

Keep your body positioned to either side of the
cutter blade, but not in line with the cutter blade.

!

WARNING

Check blade guard for proper closing before
each use. Do not operate cutter if blade guard
does not move freely and close instantly. Never
clamp or tie blade guard into the open position.

!

WARNING

Never hold piece being cut in your hands or
across your leg. It is important to support the
work properly to minimize body exposure, blade
binding, or loss of control.

7. REPLACING THE CIRCULAR BLADE

!

CAUTION

Do not attempt to resharpen blades.  is will
a ect cutting completely through belt.

!

WARNING

Always wear cut-proof safety gloves and safety
glasses when replacing blade. Blade is razor
sharp, treat it accordingly.

!

WARNING

Before performing a blade replacement, remove
the plug from the socket or remove battery
from tool and follow all procedures noted
inmanual.

!

WARNING

Only authorized and trained technicians should
work on the cutter.

!

DANGER

Hold tool by the insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring. Contact
with a “live” wire will also make exposed metal
parts of the tool “live” and shock the operator.

!

WARNING

Do not run the cutter while carrying it.
Lower guard may be opened by contact with
your clothing. Accidental contact with the
spinning cutter blade could result in serious
personalinjury.

!

CAUTION

Do not use dull or damaged blade.

!

WARNING

Test the cutter a er blade replacement to make
sure that it can be used safely.

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Electric Belt Cutter

WARNING

AVERTISSEMENT

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Fig. 1. Right-Handed Operation

Mounting of side handle:

 e Flexco Electric Belt Cutter is supplied
with a handle that can be mounted on
either side of the tool: For right-handed
operation, thread the handle into the le
side of the tool housing, see Fig. 1. For le ­handed operation, thread the handle into
the right side of the housing, see Fig. 2.

Fig. 2. Le -Handed Operation

Eye bolt use with optional balancer:

 e Flexco Electric Belt Cutters are supplied
with an eye bolt for mounting the cutters to
tool balancers. NOTE: Tool balancer must be
purchased separately. Be sure to use a balancer
that is properly rated for the weight of the belt
cutter and has a cable long enough to permit safe
operation of the cutter.  e EBC1 and CEBC1
weigh 30 lbs. (13.6 kg) and the EBC2 and CEBC2
weigh 40 lbs. (18.1 kg).

Operation of Electric Hammer Drill (corded model shown)

EBC1

EBC2

For normal use, operate in Reverse Direction;
press drilling direction button for reverse
direction operation.

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Operate in Drill Mode only; slide the action
mode selector switch to indicate drill mode.

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Cutting Speed Adjustment; adjust Electric
Hammer Drill to low speed by turning switch to
low speed. For best results, always operate cutters
in low speed.

Electric Cutter Operation

For best results: Always elevate belt. • Always use appropriate lubricant. • Always cut in low speed.

Electric Belt Cutter

Square belt using centerline method

Use of Cutting Guide

Make sure belt is clean. Spray area to be cut
with silicone lubricant (Flexco # 30392, not
included). Li Blade Guard and insert belt
between Carriage and Blade Guard. Position
Electric Belt Cutter so that slot in Cutting Guide

is directly centered above cut line on belt.

Producing Square Edge during cutting

In order to produce a square edge during
cutting, hold Electric Belt Cutter perpendicular
to belt throughout the entire cutting
operation. Use two hands for operation.

Tool Maintenance–Bearings

Unplug drill from power source prior to performing any maintenance.

EBC1 / CEBC1 EBC2 / CEBC2

Belt Cutting

Position Electric Belt Cutter on edge of
belt at square line. Align Cutting Guide
on the Blade Guard with square line on
belt. Squeeze drill trigger to start drill.

Clean Belt Support Bearings when dirty. Wipe
Bearings with a clean cloth and a solvent such as
mineral spirits.

Support Bearings may be taken apart for a more thorough cleaning. Replace Bearings in the order
shown above.

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Electric Belt Cutter

Tool Maintenance–Blade Replacement (corded model shown)

If the Belt Cutter is di cult to operate, the blade may be worn and need replacement. Unplug drill from power source.
Always wear cut-proof safety gloves and safety glasses when replacing blade.

1. Loosen Rear Carriage Bolt.

4. Remove Blade Mount Bolt.

2. Remove Carriage Support Bolt and Nut.

WARNING: DO NOT TOUCH BLADE.

5. Remove Blade Mount Sha .
WARNING: Blade edge is very sharp.
DO NOT TOUCH EDGE OF BLADE!
Push the Blade Guard into the Cutter Housing just
enough to clear the Blade. Remove the Blade and
Blade Spacer carefully.

3. Rotate Carriage away from Blade.

6. Carefully replace Blade Spacer and slide new

Blade into Housing. Align keyway in Blade, Spacer,
and Gearbox and insert Blade Mount Sha .
Secure Blade with Blade Mount Bolt.

7. Carefully pivot Carriage back into place. Be
careful to not damage Blade as it slides between
theBelt Support Bearings.

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8. Replace Carriage Support Bolt. Tighten rear
Carriage Bolt.

—10—

Logbook

DATE NOTES DATE NOTES

Electric Belt Cutter

—11—

Electric Belt Cutter

Spare Parts (corded model shown)

1. Replacement Blade

3

2. Handle

3. Eye Bolt

2

4. Electric Hammer Drill

1

Spare Parts List

Description Ordering Number Item Code

Replacement blade for EBC1 EBC1-B 30003

Replacement blade for EBC2 EBC2-B 30004

Replacement electric hammer drill for EBC1 EBC1-DR 30005

Replacement electric hammer drill for EBC2 EBC2-DR 30006

Replacement electric hammer drill for EBC1-220 EBC1-220-DR 30013

Replacement electric hammer drill for EBC2-220 EBC2-220-DR 30014

Replacement eye bolt for EBC1 & EBC2 EBC-EB 30007

Replacement handle for EBC1 & EBC2 EBC-H 30008

4

 ank you for choosing the Flexco Electric Belt Cutter.

Your feedback is appreciated and may be directed to Flexco Customer Service at 1-800-541-8028

2525 Wisconsin Avenue • Downers Grove, IL 60515-4200 U.S.A.
Telephone: [phone] • Fax: [phone] • E-mail: info@fl exco.com • Web: www.fl exco.com

Australia: 61-2-9680-3322 • China: 86-21-33528388 • England: 44-1274-600-942 • Germany: 49-7428-9406-0
India: 91-44-4354-2091 • Mexico: 52-55-5674-5326 • Singapore: 65-6281-7278 • South Africa: 27-11-608-4180

©2011 Flexible Steel Lacing Company. 12-11. For reorder: X2143 01/08-5. For Reorder: X0000

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