Flex-A-Seal Style 58, STYLE 63, STYLE 66 Installation, Operation, Maintenance Manual

INSTALLATION, OPERATION & MAINTENANCE GUIDE
STYLE 58
INTERNATIONAL BRAZIL SOUTHERN USA HEADQUARTERS REPAIR & SERVICE
1 Jackson Street Rua Javaés, 441/443 1719 South Sonny Avenue Essex Junction, VT 05452 Bom Retiro, Sao Paulo Gonzales, LA 70737
Brazil CEP 01130-010
TEL: (802) 878-8307 TEL: 55-11-3736-7373 TEL: (225) 484-0007 FAX: (802) 878-2479 FAX: 55-11-3736-7355 FAX: (225) 341-8922
REVISED: February 2019
Installation, Operation & Maintenance Guide
Style 58
OVERVIEW
This guide outlines the installation, operation and maintenance of the Flex-A-Seal Style 58 Single Heavy Duty Stationary Multi-Spring Cartridge Seal. The Style 58 can also be designed to comply with API 682 Standards, giving it the designation Style 58A. This guide, in addition to the manuals provided by the pump manufacturer and the manufacturer of any auxiliary equipment, should be read in its entirety prior to installation.
NOTICE
Flex-A-Seal does not assume responsibility for misuse, or any damages incurred as a result of the misuse of the supplied sealing system. Contact a Flex-A-Seal representative before making any changes to the provided system or design.
WARRANTY
Flex-A-Seal’s limited warranty covers material defects and workmanship for its goods and/or services for a period of six (6) months for new items, or three (3) months for repaired items, from the date of their initial use/installation or delivery, whichever occurs first.
SAFETY
1. Read all instructions thoroughly prior to
beginning installation. Review engineering prints for special notes and/or instructions.
Lockout/tagout procedures
SDS consultation for any hazardous
materials involved
2. Removal, installation, operation, and maintenance must only be carried out by qualified personnel who have thoroughly read all instructions.
3. The seal must only be used for its intended application. Flex-A-Seal cannot be held liable for use outside the scope of the recommended application.
4. Inspect the replacement seal prior to removal of the old seal or installation of the new seal using the technical information provided in this document. Contact a Flex-A-Seal representative if there are any questions.
5. Follow plant safety regulations and procedures throughout the disassembly/installation process including, but not limited to, the following:
Style 58 Maximum Operating Conditions
Temperature 550◦F (290◦C) Pressure 1200 psi (80 bar) Speed 10000 fpm (50 m/s)
Use of proper personal protective equipment
Relief of any system pressure and mechanical energy
6. The following symbols have been used throughout the document to highlight important information:
Instructions intended to prevent damage to the seal or equipment.
Mandatory instructions intended to prevent personal injury or extensive damage to equipment.
Information to note while installing, or for later use.
Maximum temperature, pressure, and speed indicate operating extremes independently and do not imply the seal will function at these extremes at the same time. Contact Flex-A-Seal if in doubt or for special applications.
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PREPARATION
(B) BORE ID
(A) SLEEVE OD
.030 MIN. x 30°
63
63
63
Installation, Operation & Maintenance Guide
Style 58
Verify that equipment has been properly
shut off and rendered inoperative according to plant safety protocol (e.g. lockout/tagout procedures).
1. Disassemble the pump seal chamber, in accordance with the pump OEM instructions, to expose the existing seal.
Document how the seal chamber is disassembled for re-assembly.
2. Carefully remove the existing sealing device, taking care not to damage the shaft.
3. Clean the shaft, shaft sleeve (if present), and seal chamber face of rust, burrs, grit, sharp
edges, and set screw damage using fine emery cloth. Wipe clean.
Avoid making flat spots or reducing the shaft diameter.
4. If the pump is equipped with a shaft sleeve, verify the condition of its O-ring or gasket and ensure that it is properly located (fully engaged against step/hook/snap ring).
5. Sealing surfaces and the shaft or shaft sleeve must have at least a 63 Ra-µin surface finish as seen in Figure 1.
6. For ease of installation, the leading edge of the shaft or sleeve should be chamfered as shown in Figure 1 and all parts should be deburred.
Figure 1: Surface finish and chamfer locations. Fully assembled pump without seal.
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