Flex Retrofit Drain PVC Coated Flange User Manual

Flex Retrofit Drain PVC Coated Flange Model
PRODUCT DATA SPECIFICATIONS
PRODUCT DESCRIPTION
Constructed of aluminum and stainless steel components with a large, plastisol coated flange for hot air welding of Flex Membrane PVC roof membranes. The drain flange has a depressed sump area and an oversized, low profile strainer dome to facilitate the easy drainage of all water from the roof surface. The Flex Retrofit Drain PVC Coated Flange Model incorpo­rates the technology of the RAC Backflow Compression Seal providing a mechanical watertight connection.
FEATURES & BENEFITS
• Pre-punched, .080-in. thick, extra large
18-in. x 18-in. aluminum drain flange with plastisol coating. The coated flange, provides ample area for hot air welding of Flex Membrane PVC membranes, giving a homogeneous water tight connection.
• 14-in. diameter .080-in. thick aluminum
drain strainer dome.
• 9-in. long drain stem.
• Incorporates the RAC Backflow
Compression Seal.
• Simple and easy to install.
APPlICATION
Flex Retrofit Drains are designed to replace existing drains in reroofing applications. Installed from the roof surface, Flex Retrofit Drains are engineered to be installed with­out removing the existing plumbing or fixture while providing a watertight connection to the roof system and the existing plumbing.
APPROvAlS & STANDARDS
ANSI/SPRI RD-1 is a national performance standard for retrofit roof drains. While most retrofit drains are not tested to this standard, the Flex Retrofit Drain PVC Coated Flange Model with RAC Backflow Compression Seal exceeds the standard, which requires that the seal hold a 10-ft. column of water for 24 hours without leaking.
IAPMO PS 97-96 – a standard plumbing industry test designed to check for leakage at connections under a 10 foot head of water for a 24 hour period. This test was performed by the Smith-Emery Company, a nationally recognized independent test laboratory providing physical testing of construction related materials. The Flex Retrofit Drain produced no leakage.
PHYSICAl DATA
The data below is constant for all Flex Retrofit Drain PVC Coated Flange Models.
DRAIN BODY SEAL
.080" thick
aluminum
FLANGE STRAINER DOME
18" x 18"
plastisol coated
with sump area
STEM
9" length
Watertight RAC Backflow
Compression Seal requires
7
/16" wrench
14" width, 4" high, made of .080" thick aluminum;
vandal-resistant model available
ORDERING INFORMATION
CAT. NO. SIzE DOME TYPE PKG
8020 3" Aluminum Each 32 lbs.
8021 4" Aluminum Each 32 lbs.
8022 5" Aluminum Each 32 lbs.
DIMENSIONAL
WEIGHT
800-969-0108•610-916-9501(Fax)
2670Leiscz’sBridgeRoad,Suite400,Leesport,PA19533
e-mail:flexroof@cs.com•www.flexroofingsystems.com
As with all building materials, it is the responsibility of the installer to review its usage with a design professional to
confirm safety, compatibility and acceptance with the Flex Membrane roof system as well as local building codes.
8041 6" Aluminum Each 32 lbs.
MADE IN USA
RP12104 Rev. 0512
Flex Retrofit Drain PVC Coated Flange Model
INSTAllATION PROCEDURE
FOR USE WITH
Flex PVC membrane roof systems.
JOB PREPARATION
The existing leader pipe shall be cleaned of excess bitumen build-up, dirt and debris. Remove the clamping ring assembly and bolts from the existing drain and discard. If required, comply with roof manufacturer’s directions for additional cleaning or detailing.
STEP 1
Important – The aluminum activation cone may have settled into the backflow seal during shipping which may partially activate the seal. To deactivate the seal, simply push down on the top of the two backflow bolts. Note: The top of the tapered metal cone should remain inside the bottom of the urethane seal. Do not fully disengage cone from urethane seal.
Drain Strainer
Roofing System
STEP 2
Install the Flex PVC membrane over the existing drain location. Cut a hole in the membrane the same diameter as existing leader pipe. The hole should be centered over the existing pipe opening and accommodate the O.D. of RAC drain pipe to be installed.
STEP 3
Lower the RAC PVC Drain Assembly into the existing drain leader pipe until the underside of the drain flange sits flat on the roof. Using the pre-punched holes in the perimeter of the flange, secure the drain flange to the substrate with appropriate fasteners.
STEP 4
Hand tighten the 7/16-in. bolts on the backflow rods to activate the seal. Alternate tightening between the bolts for an even seal. Rods should be snug when fully activated. Do not over tighten.
STEP 5
Clean membrane and drain flange surfaces. Hot air weld the flashing membrane to the coated drain flange and to the surrounding field sheet. Flashing membrane should extend onto field sheet a minimum of 4 inches.
STEP 6
Place the drain strainer over the two strainer securement brackets, lining the brackets up with the two 5-in. long slots in the top of the strainer. Install stainless steel bolts and washers (provided) into the securement brackets with a
7
/16-in. wrench. Tighten nuts snugly into position.
For technical assistance contact Flex at 800.969.0108 or fax 610.916.9501.
Strainer Securement Brackets
PVC Coated Pre-Punched Drain Flange
7
/16" Stainless Steel Bolt Heads for Activation of the Backflow Seal
Existing Drain Bowl
Compressible Urethane Backflow Seal
800-969-0108•610-916-9501(Fax)
2670Leiscz’sBridgeRoad,Suite400,Leesport,PA19533
e-mail:flexroof@cs.com•www.flexroofingsystems.com
As with all building materials, it is the responsibility of the installer to review its usage with a design professional to
confirm safety, compatibility and acceptance with the Flex Membrane roof system as well as local building codes.
Roof Decking
Stainless Steel Rods for Backflow Seal Activation
Cast Aluminum Activation Cone
SEAl EXPANSION CAPACITY
SIzE O.D. OF PRE-EXPANDED SEAL FIT INTO MIN. PIPE I.D. FULLY EXPANDED
3" 2.75" 2.77" 3.12" 4" 3.85" 3.87" 4.20" 5" 4.81" 4.83" 5.12" 6" 5.85" 5.87" 6.30"
O.D. = Outside Diameter I.D. = Inside Diameter Due to manufacturing variances and job site inconsistencies, these figures are guidelines and are not guaranteed.
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