Fleetguard Winslow 95250A, Winslow 95300A, Winslow 95200A, Winslow 95350A Service Instructions Manual

Winslow® – Liquid Fuel Filters
A
B
C
G
D
F
E
Vent
Plug (NPT)
Drain
Plug (NPT)
Internal Component Kit (varies according to housing)
Standard Design Type 1
Service Instructions
Parts List
Cover Assembly
A
O-Ring
B
Band Clamp
C
Housing
D
Filter Element
E
Internal Component Kit
F
See Ordering Information
on Page 5
CAUTION: These instructions are intended for use by professional mechanics who are trained in the proper E
use of power and hand tools, using appropriate safety precautions (including eye protection).
page 2
Vent Plug
Drain Plug
Band Clamp
Loosen Nut
Cover Assembly
Introduction
Winslow® filter elements must be changed periodically to assure the high level of filtering efficiencies required. We recommend that the elements be changed when the pressure differential across the filter reaches the maximum allowable pressure drop as recommended by the engine manufacturer. Excessive pressure differential across the elements could result in reduced flow.
Winslow Fuel Filters are designed to be mounted on the pressure side of a low pressure (< 75 PSI (517.1 kPa)) fuel pump, however they can be mounted on the suction side of a low pressure pump if sized properly. Housing restriction for suction side applications must be less than 1 PSID (6.9 kPa). Pump specifications regarding inlet restriction should be followed and supersede other general recommendations.
To determine the correct pressure differential:
Note the pressure drop between the filter inlet • and outlet when clean elements are installed and the system is up to normal operating flow, temperature, and pressure.
Periodically check the gradual increase of • the filter differential pressure as the filter accumulates hours of operating service. When (at normal operating conditions) the filter differential increase is close to, or has arrived at, the maximum differential pressure, the elements must be changed.
If no engine specification is known or given, filters should be changed out at 5-7 PSID (34.5-48.3 kPa) above initial differential pressure. Initial differential pressure should be 2-3 PSID (13.8-20.7 kPa)(an initial differential pressure less than 2 PSID (13.8 kPa) is acceptable, but a smaller filter could probably be used).
Servicing the Filter
Removing the Filter Element
Remove the air vent plug and drain plug to drain 1.
the filter.
CAUTION Fluid may be hot!
E
Figure 1 – Removing the Air Vent and Drain Plugs
Loosen and remove the band clamp.2.
Figure 2 – Removing the Band Clamp
Remove the cover assembly.3.
Figure 3 – Removing the Cover Assembly
page 3
O-Ring Cover Seal
Internal Component Kit (varies according to housing)
Dirty Element
Remove the O-ring cover seal.4.
Figure 4 – Removing the O-Ring Cover Seal
Loosen and remove the internal component kit 5.
(varies according to housing).
Pull the element straight up to remove. Dispose 6.
of the element in an environmentally responsible manner, according to state and/or federal (EPA) recommendations.
Figure 6 – Removing the Dirty Element
Figure 5 – Removing the Internal Component Kit
Cleaning and Inspecting the Filter Parts and Housing
Clean all filter parts and the inside of the filter 7.
housing, preferably with kerosene.
E
CAUTION To prevent damage to your engine
or equipment, do not allow dirt to fall through the opening of the element post and into the clean outlet area.
Replace the O-ring cover seal. (If necessary, 8.
as long as there are no permanent surface deformations, swelling, nicks, and cracks present, the seal can be reused.)
Make sure that the bottom seal plate inside the 9.
filter is clean.
page 4
New Element
Internal Component Kit (varies according to housing)
Drain Plug
O-Ring Cover Seal
Cover Assembly
Reassembling the Filter
Slide the new element in place over the post. 10.
Note the direction of the arrow on the element and insert the proper end into the housing first.
Replace and tighten the drain plug.12.
Figure 9 – Reinstall the Drain Plug
Fill the filter to the top of the element with fresh 13.
lube oil.
Install a new O-ring cover seal.14.
Figure 7 – Installing the New Element
Reinstall the internal component kit.11.
Figure 8 – Reinstalling the Internal Component Kit
Figure 10 – Installing the O-Ring Cover Seal
Reinstall the cover assembly.15.
Figure 11 – Reinstalling the Cover Assembly
page 5
Band Clamp
Tighten Nut
Vent Plug
Replace and tighten the band clamp to 16.
approximately 50-60 in-lbs (5.7-6.8 N∙m).
Do not over-tighten.
Figure 12 – Reinstalling the Band Clamp
Fill the remainder of the filter with lube oil through 17.
the vent to completely remove the air trapped in the top of the filter housing.
Replace the vent plug.18.
Figure 13 – Replacing the Vent Plug
Start the system and check for leaks. If no leaks 19.
are detected, the filter is properly serviced and the system can be put into operation.
Suggested Preventive Maintenance
Every Filter Change – Replace the O-ring cover
seal.
Every 12 Months – Check all fittings for leaks.
Ordering Information
D
Housing*
95200A Q57508A Q58510 Q53086A Q69172 82375A 990446K
95250A Q57511A Q58500 Q53085A Q69173 82482A 990437K
95300A Q57597A 99955A Q52860A Q69217 82534A 990448K
95350A Q57597A 99955A Q52860A Q69217 82645A 990435K
* Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions. Table corresponds to Parts List on cover page.
Replacement Filter Elements
Part
Number
82375A
82482A
82534A
82645A
= 2 Full-Flow Lube Depth Element
b
5
= 2 Full-Flow Lube Depth Element
b
5
= 2 Full-Flow Lube Depth Element
b
5
= 2 Full-Flow Lube Depth Element
b
5
A
Cover
Assembly
Description
B
O-Ring
C
Band
Clamp
E
Drain
Plug
F
Filter
Element
Component Kit
Filter Specification
Composed of a high flow cotton/wood media blend to provide b5 = 2 solid contamination control.
G
Internal
page 6
B
C
Inlet
A
D
Outlet
E
F
G G
E
Mounting Brackets (2)
Type B
Mounting Brackets (2)
Type A
0.41 (10.4) x 1.12 (28.5) Thru Slot (2X)
0.41 (10.4) Thru Slot (4X)
All dimensions are in inches (millimeters)
Specifications
Housing Part
Number
95200A
95250A
95300A
95350A
* Flow rate based on #2 Diesel fuel with a maximum viscosity of 4.63 mm2/s. For residual and heavy fuel blends, Contact
Cummins Filtration® Technical Assistance.
Notes:
1. Designed for 75 lb/in
2. Initial assembly differential pressure should not exceed 3 PSID (20.7 kPa) on the pressure side (downstream) of the pump.
3. Change element after initial differential pressure increases 3-4 PSID (20.7-27.6 kPa), depending on engine age and operating oil pressures. A maintenance professional should make the appropriate application decision.
4. Terminal assembly differential pressure should not exceed 7 PSID (48.3 kPa).
Specifications subject to change without notice.
Flow Rate*
gal/min (L/min)
10 (37.8)
15 (56.8)
20 (75.7)
35 (132.5)
2
(517.1 kPa) continuous operating conditions.
Element Number
82375A 82371A
82482A N/A
82534A N/A
82645A 82646A
Chemically
Treated Part
Number
Number of
Elements
1
1
1
1
Efficiency
(Particulate
Control)
b
= 2
5
b
= 2
5
b
= 2
5
b
= 2
5
Capacity
Capacity Exceeds
SAE Time
Constraints
Mounting/Dimensions
A
B
Housing*
Part
Number
95200A 95250A 95300A 95350A
* Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
Diameter
in (mm)
Height
in (mm)CInlet/Outlet
6.0 (152.4) 20.5 (520.7) 1" NPT 4.38 (111.25) 7.04 (178.8) A
8.0 (203.2) 23.0 (584.2) 1" NPSF 4.25 (108.0) 1.75 (44.5) 9.42 (239.3) B
8.6 (218.4) 31.7 (805.2) 2" NPT 4.25 (108.0) 1.75 (44.5) 10.03 (254.8) B
8.6 (218.4) 40.0 (1016.0) 2" NPT 4.25 (108.0) 1.75 (44.5) 10.03 (254.8) B
LT36076 ©2008 Cummins Filtration Printed in the U.S.A.
For more information, please visit us at cumminsfiltration.com
Mounting Bracket
E
Hole Horiz. Spacing
in (mm)
Mounting Bracket
F
Hole Vert. Spacing
in (mm)
Mounting Bracket
G
Max. Width
in (mm)
Bracket
Type
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