Fleetguard Industrial Pro FH239 Series Installation Instructions Manual

Industrial Pro® FH239 Series
Filter/Separator/Warmer
Installation Instructions
Industrial Pro® Single Short
A
B
C
Cover Assembly
D
E
F
P
Bottom
Bowl
Assembly
G
J
M
H
I
K
L
N
O
W
Vent Cap Assembly
Filter Element Assembly (includes part C)
I
M
Q
R
S
T
U
V
Part Description
A
Collar
B
Vent Cap
C
O-Ring
D
Cover
E
Filter Spring
F
Filter Element (includes Part C)
G
O-Ring
Priming Pump (includes
H
Isolators)
(2) Priming Pump Clamp and
I
(4) Screws
J
Industrial Pro
K
Bracket with Fasteners SP1131
(2) Priming Pump Hoses and
L
(4) Fittings
M
Plug 1/2" STOR SP1125
N
L
O
Bypass Check Valve SP1121
O Diagnostic Plug Fitting
P
Water-In-Fuel (WIF) Sensor SP1123
Q
Check Valve SP1120
R
O-Ring 3945215 S
S
Bottom Bowl
T
Drain Flange
U
Drain Valve
V
Bottom Bracket and Bolts (8)
W
Wrench SP1076
WIF Wiring Harness
WIF LED
Not
Electric Pre-heater
Shown
Adapter Fitting, 3/4" to 1-1/4"
Adapter Fitting, 1-1/4" NPT to M42 x 1.5
Vent Cap
Assembly
SP1053
®
Number
Cover
Assembly
SP1127
FS53015
(includes Part C)
SP1124
SP1133
See page 14
SP1128
SP1130
Bottom Bowl
Assembly (Includes
Part R)
SP1134
3950729 S
3946670 S
See page 9
SP1135
3956561 S
 CAUTION: These instructions are intended for use by professional mechanics who are trained in the proper use of
power and hand tools, using appropriate safety precautions (including eye protection).
page 2
Part Description
A
Collar
B
Vent Cap
C
O-Ring
D
Cover
E
Filter Spring
Filter Element
F
(includes Part C)
G
O-Ring
Priming Pump
H
(includes Isolators)
(2) Priming Pump
I
Clamp and (4) Screws
J
Industrial Pro
Bracket with
K
Fasteners
(2) Priming Pump
L
Hoses and (4) Fittings
M
Plug 1/2" STOR SP1125
N Bypass Check Valve
Fuel In Diagnostic Plug
O
Fitting
Vent Cap
Assembly
SP1053
®
Number
Cover
Assembly
SP1127
FS53015
(includes
Part C)
SP1124
SP1133
See page 14
SP1429
SP1430
SP1447
SP1130
Industrial Pro® Duplex Short
A
Vent
Cap
Assembly
F
G
B
Cover
Assembly
C
D
E
Filter Element Assembly (includes part C)
Part Description
Fuel Out Diagnostic
P
Plug Fitting
Water-In-Fuel (WIF)
Q
Sensor
Check Valve
R
Fuel In Fitting (no check valve)
S
O-Ring 3945215 S
T
Bottom Bowl
U
Drain Flange
V
Drain Valve
Bottom Bracket and
W
Bolts (8)
X
Three-way Valve SP1431
Y
Wrench SP1076
WIF Wiring Harness
Dual WIF Harness (Duplex only)
WIF LED
Not
Electric Pre-heater
Shown
Adapter Fitting, 3/4" to 1-1/4"
Adapter Fitting, 1-1/4" NPT to M42 x 1.5
Number
SP1444
SP72026
SP1446
SP1486
Bottom
Bowl and
Drain Valve
Assembly
(Includes
Part S)
SP1134
3950729 S
SP72028
3946670 S
See page 9
SP1135
3956561 S
K
I
M
P
H
L
Q
Bottom
Bowl
Assembly
Y
N
R
M
M
I
L
J
O
P
Q
X
R
S
T
U
V
W
 Caution:
Do not attempt to remove or relocate manifolding on duplex units. Doing so will void the warranty.
page 3
Cover Assembly
I
N
Industrial Pro® Single Tall
A
M
K
J
P
B
C
D
E
F
G
H
O
Q
Bottom
Bowl
Assembly
Vent Cap Assembly
Filter Element Assembly (includes part C)
L
M
O
S
T
U
R
N
Part Description
A
Collar
B
Vent Cap
C
O-Ring
D
Cover
E
Filter Spring
F
Filter Element (includes Part C)
G
O-Ring
H
Industrial Pro
I
Bracket with Fasteners SP1132
J Diagnostic Plug Fitting - Extended
K
Priming Pump (includes Isolators) SP1124
L
Check Valve - Extended SP1206
(2) Priming Pump Clamps and
M
(4) Screws
(2) Priming Pump Hoses and
N
(4) Fittings
O
Plug 1/2" STOR SP1125
P Bypass Check Valve
Q
Water-In-Fuel (WIF) Sensor SP1123
R Diagnostic Plug Fitting
S
O-Ring 3945215 S
T
Bottom Bowl
U
Drain Flange
V
Drain Valve
W
Bottom Bracket and Bolts (8)
X
Wrench SP1076
WIF Wiring Harness
WIF LED
Not
Electric Pre-heater
Shown
Adapter Fitting, 3/4" to 1-1/4"
Adapter Fitting, 1-1/4" NPT to M42 x 1.5
Vent Cap Assembly
SP1053
®
Number
Cover Assembly
SP1127
FS53014
(includes Part C)
See page 14
SP1205
SP1133
SP1129
SP1121
SP1130
Bottom Bowl
and Drain Valve Assembly (Includes Part S)
SP1134
3950729 S
3946670 S
See page 9
SP1135
3956561 S
X
M
K
N
V
W
M
N
page 4
Industrial Pro® Dual Tall
A
B
C
Cover Assembly
D
E
F
G
L
L
M
H
J
I
N
W
P
O
N
Bottom
Bowl
Assembly
Vent Cap
Assembly
Filter Element Assembly (includes part C)
K
N
Q
R
S
T
U
V
Part Description
A
Collar
B
Vent Cap
C
O-Ring
D
Cover
E
Filter Spring
Filter Element
F
(includes Part C)
G
O-Ring
H
Industrial Pro
Diagnostic Plug Fitting
I
- Extended
Priming Pump
J
(includes Isolators)
Check Valve -
K
Extended
(2) Priming Pump
L
Clamps and (4) Screws
(2) Priming Pump
M
Hoses and (4) Fittings
N
Plug 1/2" STOR SP1125
O Bypass Check Valve
Water-In-Fuel (WIF)
P
Sensor
Q Diagnostic Plug Fitting
R
O-Ring 3945215 S
S
Bottom Bowl
T
Drain Flange
U
Drain Valve
Bottom Bracket and
V
Bolts (8)
W
Wrench SP1076
WIF Wiring Harness
WIF LED
Electric Pre-heater
Not
Shown
Adapter Fitting, 3/4" to 1-1/4"
Adapter Fitting, 1-1/4" NPT to M42 x 1.5
Vent Cap
Assembly
SP1053
®
Number
Cover
Assembly
SP1127
FS53014
(includes
Part C)
See page 14
SP1205
SP1124
SP1206
SP1133
SP1129
SP1121
SP1123
SP1130
Bottom Bowl
Assembly (Includes
Part R)
SP1134
3950729 S
3946670 S
See page 9
SP1135
3956561 S
J
L
M
M
L
page 5
Part Description
A
Collar
B
Vent Cap
C
O-Ring
D
Cover
E
Filter Spring
Filter Element
F
(includes Part C)
G
O-Ring
H
Industrial Pro
Bracket with
I
Fasteners
Diagnostic Plug Fitting
J
- Extended
Priming Pump
K
(includes Isolators)
Check Valve SP1485
L
Fuel In Fitting (no check valve)
(2) Priming Pump
M
Clamps and (4) Screws
Vent Cap
Assembly
SP1053
®
Number
Cover
Assembly
SP1127
FS53014
(includes
Part C)
See page 14
SP1429
SP1205
SP1124
SP1516
SP1133
Industrial Pro® Duplex Tall
A
B
C
D
E
F
G
Vent Cap
Assembly
Cover Assembly
Filter
Element
Assembly
(includes
part C)
Part Description
(2) Priming Pump
N
Hoses and (4) Fittings
O
Plug 1/2" STOR SP1125
P Bypass Check Valve
Water-In-Fuel (WIF)
Q
Sensor
Fuel Out Diagnostic
R
Plug Fitting
S
O-Ring 3945215 S
T
Bottom Bowl
U
Drain Flange
V
Drain Valve
Bottom Bracket and
W
Bolts (8)
X
Three-way Valve SP1431
Y
Wrench SP1076
WIF Wiring Harness
Dual WIF Harness (Duplex only)
WIF LED
Not
Electric Pre-heater
Shown
Adapter Fitting, 3/4" to 1-1/4"
Adapter Fitting, 1-1/4" NPT to M42 x 1.5
Number
SP1432
SP1447
SP72026
SP1444
Bottom Bowl
Assembly (Includes
Part S)
SP1134
3950729 S
SP72028
3946670 S
See page 9
SP1135
3956561 S
N
H
L
I
J
M
O
K
X
J
O
O
Q
R
N
M
S
T
R
Q
X
P
Y
Bottom Bowl Assembly
U
V
W
 Caution:
Do not attempt to remove or relocate manifolding on duplex units. Doing so will void the warranty.
page 6
Part Description
A
Collar
B
Vent Cap
C
O-Ring
D
Cover
E
Filter Spring
F
Filter Element (includes Part C)
G
O-Ring
H
Industrial Pro
I Diagnostic Plug Fitting - Extended
J
Priming Pump (includes Isolators) SP1124
K
Check Valve - Extended SP1206
L
(2) Priming Pump Clamps and (4) Screws SP1133
M
(2) Priming Pump Hoses and (4) Fittings SP1129
N
Plug 1/2" STOR SP1125
O
Water-In-Fuel (WIF) Sensor SP1123
P Bypass Check Valve
Q
O-Ring 3945215 S
R
Bottom Bowl
S
Drain Flange
T
Drain Valve
U
Bottom Bracket and Bolts (8)
V
Wrench SP1076
W
Diagnostic Plug Fitting SP1130
WIF Wiring Harness
WIF LED
Not
Electric Pre-heater
Shown
Adapter Fitting, 3/4" to 1-1/4"
Adapter Fitting, 1-1/4" NPT to M42 x 1.5
Vent Cap Assembly
SP1053
®
Number
Cover
Assembly
SP1127
FS53014
(includes
Part C)
See page 14
SP1205
SP1121
Bottom Bowl
Assembly
(Includes
Part Q)
SP1134
3950729 S
3946670 S
See page 9
SP1135
3956561 S
Vent Cap
Assembly
H
Industrial Pro® Triple Tall
A
B
C
D
E
F
G
Cover Assembly
Filter Element Assembly (includes part C)
K
V
K
M
N
O
J
L
M
P
M
O
I
N
W
O
N
Q
Bottom
R
Bowl Assembly
P
N
S
L
T
U
page 7
Fuel Processor Installation
This system must be installed between the fuel tank and the transfer fuel pump on the suction side of the fuel system.
 WARNING: When diesel fuel is circulated
through an operating engine, it can become very hot. To prevent personal injury:
 Scalding hazard! Do not allow heated liquid fuel
to come in contact with eyes or unprotected skin.
 Heated diesel fuel can form combustible vapor
mixtures in the area around the fuel source. To eliminate the potential for fire, keep open flames, sparks or other potential ignition sources away from the work area, and do not smoke during filter replacement or service operations which could result in the escape of diesel fuel or fuel vapors.
 CAUTION: Always perform engine or vessel
fuel system maintenance in a well ventilated area that is kept free of bystanders.
 To ensure priming pump hoses are not kinked
by mishandling, do not lift or handle the fuel processor by the hoses. Do not allow the weight of the processor to rest on the hoses.
Installation Steps
1. With the engine shut down and at ambient temperature, close the fuel shutoff valve (if equipped) and place a suitable container under the fuel filters.
2. Remove the primary fuel filter element assembly, sedimenter, and/or water separator. Drain the used element and dispose of it in an environmentally responsible manner, according to state and/or federal (EPA) recommendations. The fuel can be returned to the tank.
Installation of the Industrial Pro must be on the suction side of the fuel system. Do not exceed 2.2 lb/
2
in
(15 kPa) inlet pressure to the fuel processor.
3. Mount the Industrial Pro keeping the following points in mind:
®
in the desired location
a. Mounting the Industrial Pro directly on the
engine is NOT ALLOWED.
b. Mount vertically with the cover and element
pointing up.
c. Make sure there is enough top and side
clearance for the cover to be conveniently removed for filter replacement.
d. Filter service clearance:
Single Short: 3.5" (89 mm) minimum Duplex Short: 3.5" (89 mm) minimum Single Tall: 6.0" (152 mm) minimum Duplex Tall: 6.0" (152 mm) minimum Dual Tall: 6.0" (152 mm) minimum
 CAUTION: The Industrial Pro functions BEST
when installed so that the Filter Element is above the "FULL" level of the fuel tank. The housing can be installed up to 6' (1.8 m) below the “FULL” level of the fuel tank. Installing below the “FULL” level causes the starting level to be higher than normal. If mounted below full tank level, a shut off valve will be required at the inlet to allow filter changes without overflow of fuel. Mounting below 6' (1.8 m) eliminates the SEEING IS BELIEVING® functionality.
4. Route the fuel supply line from the fuel tank to the Industrial Pro inlet (see Figure 1). Route a fuel line from the Industrial Pro outlet to the fuel pump inlet.
 CAUTION: To avoid fuel line water traps that
can freeze in cold conditions and restrict, or block, the flow of fuel to the engine, be certain that there are no low spots in the hoses when routing them in the engine compartment.
page 8
Fuel In
Fuel Tank
High Pressure Pump
To Injectors/Rail
Low Pressure Pump
On Engine Filtration
Fuel Out
Figure 1 - Industrial Pro Connections
Note: When the engine is shut off, fuel levels may
drop until the engine is restarted.
5. To minimize restriction, observe the following guidelines when plumbing the system.
a. Keep the fuel line routing as smooth as
possible with no low hanging loops which can trap water.
b. Use 90° elbows only when necessary.
c. If the fuel hoses are made to length on
the job, be sure that the inner liner of the fuel hose is not cut by the fitting, creating potential check valve effects. Ensure hoses are clean and free of debris before installing.
 CAUTION: To avoid damaging the aluminum
fuel housing, do not overtighten fuel lines or line fittings. Do not exceed 65 ft-lbs (88 N.m). See the table of torque values on page 13.
6. Apply liquid thread sealant to the inlet and outlet hose threads and connect the hoses to the unit.
Installing a WIF (Water In Fuel) Sensor With Optional Indicator (LED)
Note: Drain the unit before installing or sevicing any
components on the unit.
1. Install the WIF Probe (SP1123 for all models except
for the Industrial Pro Duplex Short and industrial Pro Duplex Tall; for the Industrial Pro Duplex Short and Industrial Pro Duplex Tall, use SP72026) into
the side of the Industrial Pro Torque to 20-24 in-lbs (2.3-2.7 N·m).
®
(see Figure 2).
WIF Probe
(install either
side)
Figure 2 - WIF Probe Installation
2. Install the WIF wiring harness (3950729 S) on the WIF Probe. The harness has the following connections: 12" (304.8 mm) black ground lead with a 3/8" (9.53 mm) diameter loop end and a 72" (1828.80 mm) green WIF wire.
Note: For the Industrial Pro Duplex Short and
Industrial Pro Duplex Tall configurations, a Dual WIF wiring harness (SP72028) is included to run both sensors in parallel. To ensure proper readings, the Y harness must be installed.
3. Drill 1/2" (12.70 mm) hole in the control panel where the WIF LED (3946670 S) is to be located.
a. Installation must have 1.5" (38.10 mm) of
clearance behind dash or control panel.
b. Use caution not to damage nearby
components when drilling.
4. Install WIF LED by pressing firmly into the drilled hole.
5. Connect the 4" (101.60 mm) black ground wire on WIF LED to a ground source. Attach additional black wire as needed.
6. Connect the 12" (304.8 mm) black ground lead with a 3/8" (9.53 mm) diameter loop end on the WIF wiring harness to ground source near Fuel Processor (if applicable).
7. Connect 72" (1828.80 mm) green signal wire on WIF wiring harness to 4" (101.60 mm) green signal wire on WIF LED. Use additional green wire as needed.
8. Locate 12 VDC or 24 VDC power source. Run red wire from power source to 4" (101.60 mm) red wire on WIF LED. Add a 1 A in-line fuse (not included). (See Figure 3.)
WIF (Water­In-Fuel)
Sensor
page 9
WIF Light
(LED )
Red
Green
WIF
Harness
1 A
Fuse
+–
Figure 3 - WIF Wiring
Note: Use appropriate connectors to attach the
wires. To test the WIF indicator, pour water into the body of the fuel processor until it covers the WIF probe. The WIF LED should illuminate. The volume of fluid necessary to turn the WIF indicator on is 1500 ml.
Installing an Optional Electric Pre-heater
Note: Drain the unit before installing or servicing
any components on the unit.
All units come with pre-drilled ports to allow for pre­heaters (dual/duplex units require two pre-heaters):
Single Short: One port Duplex Short: Two ports (one per body) Single Tall: Two ports Duplex Tall: Four ports (two per body) Dual Tall: Four ports (two per body) Triple Tall: Six ports (two per body)
Table 1 – 12 and 24 VDC Pre-heaters
Part Number Description
SP1312 12 VDC Pre-heater
SP1313 24 VDC Pre-heater
Pre-heater
Figure 4 - Pre-heater Installation
To install, thread the pre-heater into housing and torque to 15-30 ft-lbs (20.3-40.7 N·m). Follow the wiring diagram in Figure 5.
Refer to equipment owner's manual for more specific information related to wiring diagrams of the equipment to which the unit will be applied.
Note: When wiring the electric pre-heater, use a
fuse NOT a circuit breaker.
Key Controlled
Battery
Without Relay
Fuse*
Battery
With Relay
Use a relay if the available keyed circuit will not handle a minimum of 25 A.
Key
Controlled
Circuit
Circuit
Fuse*
Relay
Industrial Pro
B
*24 V heaters use a 15 A fuse 12 V heaters use a 25 A fuse
Industrial
8730/51
8586
Pro
B
*24 V heaters use a 15 A fuse 12 V heaters use a 25 A fuse
Figure 5 – Pre-heater Wiring Options
page 10
For systems with multiple Industrial Pro
®
units, the pre-heater power supply wiring must be split in the Junction Box. See Figure 6 for wiring a Dual system.
Dual System
To Circuit or Relay
Junction
Box
Black
To Industrial Pros / Pre-heaters
Red
Figure 6 – Wiring Dual Filter Systems
Filter Change Procedure
Note: Change the filter only when the fuel level
reaches and remains at the top of the black band on the filter. The filter may become dark, however, there is additional filter capacity and restriction will remain low until the fuel reaches the black band.
1. Turn off the engine.
2. Shut off the fuel supply to the unit you are
working on if using a duplex unit (see the Valve Operation section).
3. Remove the vent cap and dispose of the O-ring.
Clean the threads of the vent cap and on the top of the cover. Set the vent cap aside.
4. Open the drain valve and drain the fuel
completely from the unit, then close the drain valve. The unit must be completely drained to prevent contamination of the clean side of the filtration system.
5. Using the Collar Wrench (part number SP1076),
loosen the collar.
6. Remove the clear cover and collar from the
Industrial Pro. Discard the cover O-ring and install a new O-ring (supplied with the filter) on the cover.
7. Clean the threads on the collar and body of the
Industrial Pro.
Figure 7 – Collar Wrench
8. Install the new O-ring on the vent cap (supplied with the filter).
9. Remove the filter element(s) from the Industrial Pro by pulling upward.
10. Install the new filter element. Figure 8 shows a key on the filter which fits into a keyway on the center boss. Position the filter element so the filter element key is lined up with the keyway on the center boss of the housing and press the filter element into the housing. Ensure the filter element is fully seated by firmly pushing on the top end plate.
Table 2 – Industrial Pro Replacement Filters
Part Number Description
FS53014
FS53015
Key
EleMax™ NanoNet™ 5 micron (tall)
EleMax NanoNet 5 micron (short)
Keyway
Figure 8 – Key and Keyway
11. After checking to make sure the new O-ring seal is seated correctly on the base of the cover, install the cover and collar. Simultaneously apply modest pressure to the top of the cover and turn the collar until it no longer spins freely.
12. Using the collar wrench, tighten the collar the distance of two additional ribs.
13. Prime the fuel system according to the steps in the "Priming the Fuel System" section in this manual. (The vent cap will be returned to the Industrial Pro during the priming process).
page 11
Valve Operation (DUPLEX UNIT ONLY)
1. For single unit flow, rotate both valve handles either to the left or right, depending on which unit is being used. Point the handle toward the unit you want to isolate. See Figure 9.
2. For dual flow, rotate the valve 180° from the shutoff position. See Figure 9.
3. To shut off flow, rotate the valve handle 180° from the dual flow position. See Figure 9.
ON ON
Both ON
ON ON
Single Unit Flow Single Unit Flow
OFF OFF
Both OFF
OFFOFF
Figure 9 – Valve Operation
"On the Fly" Filter Change Requirements (DUPLEX UNIT ONLY)
 Warning: Filter changes require the housing
to be isolated from fuel flow. Do not attempt to change the filter on the active housing during engine operation.
1. If the Duplex unit is being used in Duplex mode: a. Rotate both valve handles into the Dual
Mode position (Both ON) until fuel is flowing through both units. See Figure 9.
b. Rotate both handles to isolate the unit that
requires the filter change. The handles should now point to this unit. See Figure 9.
c. Follow the filter change procedure.
2. If the Duplex unit is being used in Dual mode: a. Bring the engine to idle before servicing the
units.
b. Rotate both valve handles to isolate either
the left or right unit. The Duplex unit is now in Dual mode. See Figure 9.
c. Follow the filter change procedure to service
the isolated unit.
d. After the filter change procedure is complete
for this unit, rotate both valve handles into the Dual Mode position (Both ON) until fuel is flowing through both units. See Figure 9.
e. Rotate both valve handles to isolate the other
unit that requires filter change. The valve handles should now point to this unit. See Figure 9.
f. Follow the filter change procedure.
Priming the Fuel System
 Caution: Running the priming pump dry for
more than 30 seconds can cause the pump to fail and void the warranty. Follow the steps in this section to prevent pump damage.
1. Check to make sure the drain valve at the base of the Industrial Pro
2. Close the fuel shutoff valve (if equipped). If using a duplex unit, shut off the fuel supply to the unit you are working on.
3. Remove the vent cap from the top of the clear cover.
4. Fill the Industrial Pro full of fuel.
5. Tighten the vent cap (tighten by hand only) until it “clicks.”
6. Open the fuel shutoff valve and/or duplex valves (if equipped).
7. Start the engine.
8. When the lubrication system reaches its normal operating pressure, increase engine speed to high idle for one to two minutes.
9. Loosen the vent cap until the fuel level drops to just above the collar.
10. Tighten the vent cap (tighten by hand only) until it “clicks.”
Note: The clear filter cover will not fill completely
during engine operation. It will gradually fill over time and the fuel level will rise as the filter becomes clogged.
®
is closed.
page 12
Draining Water Contaminants
1. Shut off the fuel supply to the housing that requires draining and open the vent cap.
2. Place a suitable container under the drain valve at the base of the Industrial Pro and open the drain valve.
3. Water and contaminants will flow into the container. When fuel begins to flow out of the drain, close the drain valve.
4. Tighten the vent cap by hand until it “clicks.”
5. Start the engine. Raise the RPM for one minute to purge the air from the system.
Servicing the Primer Pump
1. Remove the fitting on the end of the pump using two wrenches to hold the end stationary as the fitting is loosened.
2. The washer on the fittings MUST be in place when reassembled.
Washer
Figure 10 – Removing the Primer Pump Fitting
Suggested Preventive Maintenance
Weekly – Drain water.
Every Filter Change – Change o-rings.
Every 12 Months – Check all electrical connections
for corrosion. Check all fuel fittings for leaks.
Extreme winter or salt corrosion environments may require lubrication of the top collar threads with anti­seize lubricant every 180 days.
Changing the Fuel Inlet Direction for Industrial Pro Single and Dual Configurations
To change the fuel inlet from the left to right, or from the right to left, exchange the inlet fitting (including check valve) with the threaded plug on the opposite side of the housing. Torque both of the fittings to 55-65 ft-lb (74.6-88.1 N·m).
Changing the Fuel Outlet Direction for Single Configurations Only
Note: Drain the unit before installling or servicing
any components on the unit.
To change the fuel outlet from the left to right, or from the right to left, both the fittings and the priming pump require a directional change as follows:
1. Remove the outlet fitting with the bypass valve attached.
2. Remove the outlet plug from the opposite side of the housing.
3. Exchange the fitting and plug to the opposite sides and torque to 55-65 ft-lb (74.6-88.1 N·m). Ensure the bypass valve head is seated correctly.
4. Disconnect the hoses attaching the priming pump to the housing.
5. Remove the bolts securing the priming pump straps.
6. Turn the priming pump to ensure that the arrow etched on the pump housing is pointed in the direction of the outlet of the housing.
7. Reinstall bolts securing the priming pump straps and torque to 8-10 ft-lb (10.8-13.6 N·m).
8. Reinstall the hoses and torque to 10-15 ft-lb (13.6-20.3 N·m).
FUEL OUT
Figure 11 – Primer Pump Fitting
page 13
Changing the Fuel Outlet Direction for Dual and Triple Configurations Only
The same procedure applies to the dual and triple configuration as with the single configuration, but the priming pump must also be moved to the housing with the fuel outlet fitting attached. Again, ensure the flow direction arrow is pointed toward the outlet fitting.
For instance, if changing from a fuel out left configuration to a fuel out right configuration, the priming pump must be moved from the left housing to the right housing.
Left Right
Figure 12 – Changing From a Fuel Out Left to a Fuel Out
Right Configuration
Torque Values
Application
WIF Probe to Housing
Fuel Connection Fittings to Housing Body
Pre-heater to Housing
Drain Valve to Bowl
Primer Pump Strap to Body
Primer Pump Fittings to Housing Body
Pump Inlet/Outlet Hose to Fittings
Assembly to Mounting Bracket
Collar to Bottom Bowl
Torque
in-lb ft-lb
20-24 1.67-2.0 2.3-2.7
55-65 74.6-88.1
15-30 20.3-40.7
10-15 13.6-20.3
8-10 10.8-13.6
13-15 17.6-20.3
10-15 13.6-20.3
35-50 47.5-67.8
8-10 10.8-13.6
Nm
page 14
Industrial Pro® Ordering Information
Housing Part
Number
FH23900 FS53015 FH23904 FS53015 FH23916 FS53015 FH23917 FS53015 FH23901 FS53014 FH23903 FS53014 FH23905 FS53014 FH23906 FS53014 FH23912 FS53014 FH23913 FS53014 FH23914 FS53014 FH23915 FS53014
FH23907 FS53014* FH23908 FS53014* FH23910 FS53014* FH23911 FS53014* FH23918 FS53014* FH23919 FS53014* FH23920 FS53014* FH23921 FS53014*
FH23926 FS53015* FH23927 FS53015*
FH23922 FS53014* FH23923 FS53014*
FH23930 FS53014**
* Requires two filter elements ** Requires three filter elements
Filter
Element
Short/
Primer
Tall
Pump WIF
Short Yes Yes Yes Yes No Yes Yes In Right/Out Left 1-1/4" NPTF Short Yes Yes Yes Yes No Yes Yes In Left/Out Right 1-1/4" NPTF Short No Yes Yes Yes No Yes No In Right/Out Left 1-1/4" NPTF Short No Yes Yes Yes No Yes No In Left/Out Right 1-1/4" NPTF
Tall Yes Yes Yes Yes No Yes Yes In Left/Out Right 1-1/4" NPTF Tall Yes Yes Yes Yes No Yes Yes In Right/Out Left 1-1/4" NPTF Tall Yes Yes Yes Yes No Yes Yes In Left/Out Left 1-1/4" NPTF Tall Yes Yes Yes Yes No Yes Yes In Right/Out Right 1-1/4" NPTF Tall No Yes Yes Yes No Yes No In Right/Out Left 1-1/4" NPTF Tall No Yes Yes Yes No Yes No In Left/Out Right 1-1/4" NPTF Tall No Yes Yes Yes No Yes No In Left/Out Left 1-1/4" NPTF Tall No Yes Yes Yes No Yes No In Right/Out Right 1-1/4" NPTF
Tall Yes Yes Yes Yes No Yes Yes In Right/Out Right 1-1/4" NPTF Tall Yes Yes Yes Yes No Yes Yes In Right/Out Left 1-1/4" NPTF Tall Yes Yes Yes Yes No Yes Yes In Left/Out Right 1-1/4" NPTF Tall Yes Yes Yes Yes No Yes Yes In Left/Out Left 1-1/4" NPTF Tall No Yes Yes Yes No Yes No In Right/Out Left 1-1/4" NPTF Tall No Yes Yes Yes No Yes No In Left/Out Right 1-1/4" NPTF Tall No Yes Yes Yes No Yes No In Left/Out Left 1-1/4" NPTF Tall No Yes Yes Yes No Yes No In Right/Out Right 1-1/4" NPTF
Short No Yes Yes Yes No No No In Center/Out Center 1-1/4" NPTF Short Yes Yes Yes Yes No Yes Yes In Center/Out Center 1-1/4" NPTF
Tall No Yes Yes Yes No No No In Center/Out Center 1-1/4" NPTF Tall Yes Yes Yes Yes No Yes Yes In Center/Out Center 1-1/4" NPTF
Tall Yes Yes Yes Yes No Yes Yes In Right/Out Right 1-1/4" NPTF
Clear Bowl
Bracket
Included
Single
Dual
Duplex Short
Duplex Tall
Triple Tall
Pre-
heater
Check
Valve
Bypass
Valve
Fuel In &
Fuel Out Port Size
page 15
Industrial Pro® Specifications
Specification Single Short Single Tall Dual Tall Triple Tall
Height Overall 20" (508 mm) 28" (711 mm) 28" (711 mm) 28" (711 mm)
Depth Overall 12" (305 mm) 12" (305 mm) 12" (305 mm) 12" (305 mm)
Width, max 11.2" (284 mm) 13.9" (352 mm) 23.8" (604 mm) 35.5" (902 mm)
Weight (Dry) 29 lbs (13.2 kg) 39 lbs (17.7 kg) 75 lbs (34.0 kg) 151 lbs (68.5 kg)
Weight (Wet) 37 lbs (16.8 kg) 57 lbs (25.6 kg) 112 lbs (50.8 kg) 213 lbs (96.6 kg)
Fuel Capacity (w/o filter)
Fuel Connections 1-1/4" NPT 1-1/4" NPT 1-1/4" NPT 1-1/4" NPT
Fuel Flow Rate
Bottom Bowl Water Holding Capacity 29 fl oz (857 ml) 29 fl oz (857 ml) 58 fl oz (1715 ml) 87 fl oz (2573 ml)
Filter Service Clearance Min. 3.5" (89 mm) Min. 6.0" (152 mm) Min. 6.0" (152 mm) Min. 6.0" (152 mm)
Electrical Pre-heater Options 12 VDC or 24 VDC
Primer Pump Supply Voltage: 24 VDC, 6 A
Fuel Types Compatible for use with Diesel #1, Diesel #2, Kerosene, Biodiesel B20, and JP8
1.1 gal (4.3 L) 2.5 gal (9.5 L) 5.0 gal (19 L) 7.5 gal (28.5 L)
300 gal/hr
(18.9 L/min)
600 gal/hr
(37.9 L/min)
1200 gal/hr
(75.7 L/min)
1200 gal/hr
(75.7 L/min)
Specification Duplex Short Duplex Tall
Height Overall 20" (508 mm) 28" (711 mm)
Depth Overall 12.4" (314 mm) 12" (305 mm)
Width, max 32" (813 mm) 32" (813 mm)
Weight (Dry)
Weight (Wet)
Fuel Capacity (w/o filter)
Fuel Connections 1-1/4" NPT 1-1/4" NPT
Fuel Flow Rate
Bottom Bowl Water Holding Capacity
Filter Service Clearance Min. 3.5" (89 mm) Min. 6.0" (152 mm)
Electrical Pre-heater Options 12 VDC or 24 VDC
Primer Pump
Fuel Types
71 lbs (32.2 kg) w/ check valve
66 lbs (29.9 kg) w/o check valve
87 lbs (39.5 kg) w/ check valve
82 lbs (37.2 kg) w/o check valve
2.2 gal (8 L) 5.0 gal (19 L)
300 gal/hr Duplex mode (18.9 L/min)
600 gal/hr Dual mode (37.9 L/min)
29 fl oz (857 ml) Single mode
58 fl oz (1715 ml) Dual mode
Supply Voltage: 24 VDC, 6 A
Compatible for use with Diesel #1, Diesel #2, Kerosene, Biodiesel B20, and JP8
91 lbs (41.3 kg) w/ check valve
86 lbs (39.0 kg) w/o check valve
127 lbs (57.6 kg) w/ check valve
122 lbs (55.3 kg) w/o check valve
600 gal/hr Duplex mode (37.9 L/min)
1200 gal/hr Dual mode (75.7 L/min)
29 fl oz (857 ml) Single mode
58 fl oz (1715 ml) Dual mode
Specifications subject to change without notice.
page 16
Dimensions
Industrial Pro® Single Short
20.00
(508.0)
Max.
10.78
(273.8)
2.53
(64.1)
0.32 (8.0)
Service Height
3.5 (88.9)
1.50 (38.1)
2.75 (69.9)
7/8"-14 UNF-2B Optional Heater O-Ring Boss Port
Fuel In 1-1/4"-11-1/2 NPTF
M14 Diagnostic Port Optional Fuel Out
1.08 (27.4)
2.00 (50.8)
Industrial Pro® Single Tall
Service Height
11.92
(302.8)
27.600 (701.1)
Max.
8.32
(211.3)
7/8"-14 UNF-2B
Optional Heater
O-Ring Boss Port
6.0 (152.4)
Fuel In 1-1/4"-11-1/2 NPTF
2.77 (70.5)
.040
(10.2)
4.20 (106.7)
9.56
(242.7)
M14 Diagnostic Port Optional Fuel Out
1.20 (30.5)
2.00 (50.8)
0.75 (19.1)
.040 (10.2)
WIF
Sensor
5.08
(128.9)
5.20
(132.1)
5.97
(151.6)
5.97
(151.6)
All dimensions are in inches (millimeters)
0.22 (5.6) (x4)
7.70
1.50
(195.6)
(38.1)
6.60
(167.6)
0.55 (14.0)
0.92 (23.4)
All dimensions are in inches (millimeters)
0.35 (8.9)
1.50 (38.1)
6.60
7.70 (167.6)
(195.6)
0.55 (14.0)
0.52 (13.2)
6.00
(152.4)
8.20
(208.3)
13.85
(351.8)
0.22 (5.6) (x12)
2.20 (55.9)
3.50 (88.9)
8.96
(227.6)
10.26
(260.60
12.46
(316.5)
0.35 (8.9)
1-1/4"-11-1/2
Fuel Out
0.75
(19.1)
0.40
(10.2)
M14
Diagnostic
Port
Optional
Fuel In
2.77
(70.5)
9.56
(38.1)
(242.7)
0.40
(10.2)
Fuel Out
NPTF
1-1/4"-11-1/2 NPTF
2.75
(69.9)
1.50
7.75
(196.8)
2.00 (50.8)
(Left-In, Right-Out Unit Shown)
7.75
(196.8)
4.20
(106.7)
2.00 (50.8)
(Left-In, Right-Out Unit Shown)
7/8"-14 UNF-2B Optional Heater O-Ring Boss Port
1.50
(38.1)
0.32 (8.0)
M14 Diagnostic Port Optional Fuel In
7/8"-14 UNF-2B Optional Heater O-Ring Boss Port
Industrial Pro® Dual Tall
4.20
Service Height
Fuel In 1-1/4"-11-1/2 NPTF
11.92
(302.8)
27.600 (701.1)
Max.
8.32
(211.3)
.040
(10.2)
7/8"-14 UNF-2B
Optional Heater
O-Ring Boss Port
M14 Diagnostic
Port Optional
Fuel Out
6.0 (152.4)
2.77 (70.5)
(106.7)
1.20 (30.5)
2.00 (50.8)
5.08 (128.9) Fuel In
12.69
(322.3)
5.97
(151.6)
Fuel Out
All dimensions are in inches (millimeters)
1.50
(38.1)
7.70
(195.6)
0.55
(14.0)
(12.7)
0.35 (8.9)
6.60
(167.6)
0.50
(227.6)
0.22 (5.6) (x12)
2.20 (55.9)
8.96
12.46
(316.5)
22.75
(577.9)
19.22
(488.2)
21.42
(544.1)
7.75
(196.8)
4.20
(106.7)
9.56
(242.7)
0.40
(10.2)
Fuel Out
1-1/4"-
11-1/2
NPTF
(Left-In, Right-Out Unit Shown)
2.00 (50.8)
M14 Diagnostic Port Optional Fuel In
1.50
(38.1)
7/8"-14 UNF-2B Optional Heater O-Ring Boss Port
2.77
(70.5)
Dimensions
Industrial Pro® Duplex Short
page 17
(56.13)
2.75
(69.85)
M14 Diagnostic Port
0.75
(19.05)
2.21
(231.98)
0.75
(19.05)
9.13
0.40
(10.16)
0.85
(21.59)
1.08 (27.43)
2.00 (50.80)
2.15 (54.61)
7.06
(179.39)
6.50
(165.10)
Industrial Pro® Duplex Tall
11.18
(284.06)
7.06
(179.38)
6.50
(165.10)
M14 Diagnostic Port
Deutsch Connector
WIF Sensor 165 kΩ Deutsch Connector
1.20 (30.48)
2.00 (50.80)
2.15 (54.61)
(242.70)
DT06-2S
DT04-2P
Harness
9.56
1-1/4"-11-1/2
1-1/4"-11-1/2
(228.83)
Fuel In
NPTF
Fuel Out
NPTF
Fuel In
1-1/4"-11-1/2
9.37
(238.08)
1-1/4"-11-1/2
18.75
(476.15)
18.02 (457.66)
9.01
NPTF
Fuel Out
NPTF
Deutsch Connector DT04-2P Harness
3.33
(84.53)
3.33 (84.53) Fuel In
Deutsch Connector DT06-2S WIF Sensor 165 kΩ
9.13
(231.98)
Fuel Out
Deutsch Connector DT04-2P Harness
All dimensions are in inches (millimeters)
15.00
(381.00)
All dimensions are in inches (millimeters)
15.00
(381.00)
15.00
(381.00)
0.75
(19.05)
16.00 (406.40)
15.00
(381.00)
0.75
(19.05)
16.00 (406.40)
20.23
(513.80)
3.60
(91.44)
Service Height
6.0 (152.4)
Ø0.56 (14.29) Typ.
3.60
(91.44)
(39.12)
Service Height
3.50 (88.90)
0.75
(19.05)
2.21
(56.13)
2.75
(69.85)
0.85
(21.60)
1.54
1.20
(30.48)
2.00
(50.80)
2.15
(54.61)
M14 Diagnostic Port
0.40
(10.16)
0.85 (21.59)
1.08 (27.43)
2.00 (50.80)
2.15 (54.61)
4.20 (106.68)
M14 Diagnostic Port
(707.03)
9.56
(242.70)
0.40 (10.15)
27.84
Industrial Pro® Triple Tall
4.20
5.08
(106.7)
1.20 (30.5)
2.00 (50.8)
(128.9) Fuel In
Service Height
6.0 (152.4)
M14
Diagnostic
Port
11.92
(302.8)
2.77 (70.5)
27.600 (701.1)
Max.
8.32
(211.3)
.040
(10.2)
7/8"-14 UNF-2B
Optional Heater
O-Ring Boss Port
M14 Diagnostic
Port Optional
Fuel Out
12.69
(322.3)
12.69
(322.3)
5.97
(151.6)
Fuel Out
7.70
(195.6)
(14.0)
0.55
(12.2)
6.60
(167.6)
0.48
All dimensions are in inches (millimeters)
35.44
0.35 (8.9)
(x16)
8.96
(227.6)
2.20 (55.9)
12.47
(316.6)
(900.2)
0.22 (5.6) (x16)
21.67
(550.3)
25.17
(639.3)
34.13
(866.9)
31.93
(811.0)
(106.7)
9.56
(242.7)
0.40
(10.2)
Fuel Out
1-1/4"-
11-1/2
NPTF
4.20
7.75
(196.8)
2.00 (50.8)
Fuel In 1-1/4"­11-1/2 NPTF
1.50
(38.1)
7/8"-14 UNF-2B Optional Heater O-Ring Boss Port
2.77
(70.5)
page 18
Revisions
Revision Date Part Number
6 10/31/2017
7 12/01/2017 • SP1123 was SP1328
8 03/02/2018 • Reworded instructions on page 12.
9 06/04/2018
• Added 3945215 S as an individual Service Part
• Added Revision Block
• Fuel Flow Rate 18.9 L/min was 12.6 L/min; 75.7 L/min was 63.1 L/min; Bottom Bowl Water Holding Capacity 857 ml was 860 ml, 1715 ml was 1720 ml, 2573 ml was 2580
For more information, visit
cumminsfiltration.com
LT36333 Rev. 9 ©2018 Cummins Filtration Inc. Printed in the U.S.A.
Loading...