Fleet Engineers INS-98009 User Manual

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Tandem Fender & Bracket
C
E
E
C
E
C
C
E
E E
FLAT RUBBER WASHERS
ROUNDED RUBBER WASHERS
METAL WASHERS
LOCK NUT
FLAT RUBBER WASHERS
METAL WASHERS
LOCK NUT
ROUND RUBBER WASHERS
FLAT RUBBER WASHERS
WELD
MOUNTING PLATE TO BRACKET MOUNT
RECOMMENDED TORQUE IS 245 FT. LBS.
B
METAL WASHERS
LOCK NUT
A
RUBBER WASHERS
METAL WASHERS
LOCK NUT
RECOMMENDED TORQUE IS 245 FT. LBS.
Installation Instructions
Installation Sheet #INS-98009
1. Determine proper fender position for your application. Position fender over tire(s). Use a 2”x4” block tor other suitable spacer to achieve desired clearance areound tires. For optimum performance, the fender should be 3” to 6” from tire. (S.A.E. recommendation is 3” minimum)
Note: If you have an air suspension, make sure there is tire clearance when the suspension is deflated.
Figure 1 shows general locations of mounts on various tandem fenders (E=end mount, C=center mount). Place bracket against fender and frame, mark the location of the mounting holes on the frame.
The mounting support brackets and tandem fenders are pur­posely not pre-drilled because of the many vehicle variations and side frame clearance problems. Drilling to suit offers added flexibility for mounting without defacing the fender with unneces­sary holes.
2. Attach Mounting Brackets
Use appropriate instructions
A. 4 Hole Bracket (FIG. 2)
Drill four 7/16” holes on marks and fasten mounting bracket to frame. Hardware needed: Four 3/8”- hex bolts and four 3/8”-16 nuts per mount (not supplied).
B. Single Hole
Bracket (FIG. 3) Drill 11/16” dia. hole on mark and fasten mounting bracket to frame using one 5/8” - 11 x 1-3/4” grade 8 NY-lock bolt and one 5/8” split lock washer, supplied
Be sure to follow truck manufacturers recommended procedures for drilling any required holes in the frame.
FIGURE 1
Double Radius
Tandem Fender
Tandem Fender
Half
FIGURE 2
Four Hole Bracket
FIGURE 3
Full Round
Tandem Fender
Single Radius
Tandem Fender
Single Hole Bracket
RECOMMENDED TORQUE IS 245 FT. LBS.
3. Next, position tandem fender on mount support brackets and attach according to mount type listed below. NOTE: Rubber washers MUST be assembled
next to the tandem fender as shown
A. STANDARD CENTER MOUNT ASSEMBLY (FIG. 4)
Drill four 3/8” holes through lower ribs of
FIGURE 4
fender and through mounting support bracket. Fasten fend­er to mount as shown. Hardware supplied: Four 5/16”-18 x 1” bolts, four 5/16”-18 lock nuts, four 5/16” metal washers and eight rubber washers.
B. END MOUNT ASSEMBLY (FIG. 5)
Drill three 3/8” holes through flat ribs of
FIGURE 5
fender and through mounting support bracket. Fasten fender to mount as shown. Hardware supplied: Three 5/16”­18 x 2-1/2” bolts, three 5/16”-18 lock nuts, three 5/16” metal washers and six rubber washers.
C. POST STYLE CENTER MOUNT ASSEMBLY (FIG. 6)
Drill four 3/8” holes through lower ribs of
FIGURE 6
fender and through mounting plate. Ad­just to desired posi­tion and weld plate to bracket mount as shown. Hard­ware supplied: Four 5/16”-18 x 1” bolts, four 5/16”-18 lock nuts, four 5/16” metal washers and eight rubber washers.
D. POST STYLE END MOUNT ASSEMBLY (FIG. 7)
Drill three 3/8” holes through flat ribs of
FIGURE 7
fender and through mounting support bracket. Fasten fender to mount as shown. Hardware supplied: Three 5/16”-18 x 2-1/2” bolts, three 5/16”-18 lock nuts, three 5/16” metal washers and six rubber washers.
Installation Sheet # INS-98009 • 1998 • Rev. C 12/06
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